Delivering a Modifying Element to Metal Nanoparticles via Support: Pt–Ga Alloying during the Reduction of Pt/Mg(Al,Ga)Ox Catalysts and Its Effects on Propane Dehydrogenation

Formation of a Porous Crystalline Mg1-xAl2Oy Overlayer on Metal Catalysts via Controlled Solid-State Reactions for High-temperature Stable Catalysis

Catalyst deactivation by sintering and coking is a long-standing issue in metal-catalyzed harsh high-temperature hydrocarbon reactions. Ultrathin oxide coatings of metal nanocatalysts have recently appeared attractive to address this issue, while the porosity of the overlayer is difficult to control to preserve the accessibility of embedded metal nanoparticles, thus often leading to a large decrease in activity. Here, we report that a nanometer-thick alumina coating of MgAl2O4-supported metal catalysts followed by high-temperature reduction can transform a nonporous amorphous alumina overlayer into a porous Mg1-xAl2Oy crystalline spinel structure with a pore size of 2-3 nm and weakened acidity. The high porosity stems from the restrained Mg migration from the MgAl2O4 support to the alumina overlayer through solid-state reactions at high temperatures. The resulting Ni/MgAl2O4 and Pt/MgAl2O4 catalysts with a porous crystalline Mg1-xAl2Oy overlayer achieved remarkably high stability while preserving much higher activity than the corresponding alumina-coated Ni and Pt catalysts on MgO and Al2O3 supports in the reactions of dry reforming of methane and propane dehydrogenation, respectively.

Structured Catalysts and Catalytic Processes: Transport and Reaction Perspectives

The structure of catalysts determines the performance of catalytic processes. Intrinsically, the electronic and geometric structures influence the interaction between active species and the surface of the catalyst, which subsequently regulates the adsorption, reaction, and desorption behaviors. In recent decades, the development of catalysts with complex structures, including bulk, interfacial, encapsulated, and atomically dispersed structures, can potentially affect the electronic and geometric structures of catalysts and lead to further control of the transport and reaction of molecules. This review describes comprehensive understandings on the influence of electronic and geometric properties and complex catalyst structures on the performance of relevant heterogeneous catalytic processes, especially for the transport and reaction over structured catalysts for the conversions of light alkanes and small molecules. The recent research progress of the electronic and geometric properties over the active sites, specifically for theoretical descriptors developed in the recent decades, is discussed at the atomic level. The designs and properties of catalysts with specific structures are summarized. The transport phenomena and reactions over structured catalysts for the conversions of light alkanes and small molecules are analyzed. At the end of this review, we present our perspectives on the challenges for the further development of structured catalysts and heterogeneous catalytic processes.

Activated platinum in gallium-based room-temperature liquid metals for enhanced reduction reactions

Room-temperature gallium-based liquid metals (LMs) have recently attracted significant attention worldwide for application in catalysis because of their unique combination of fluidic and catalytic properties. Platinum loading in LMs is expected to enhance the catalytic performance of various reaction systems. However, Pt-loaded methods for Ga-based LMs have not yet been sufficiently developed to improve the catalytic performance and Pt utilization efficiency. In this study, a novel method for the fabrication of Pt-incorporated LMs using Pt sputter deposition (Pt(dep)-LMs) was developed. The Pt(dep)-LMs contained well-dispersed Pt flakes with diameters of 0.89 ± 0.6 μm. The catalytic activity of the Pt(dep)-LM with a Pt loading of ∼0.7 wt% was investigated using model reactions such as methylene blue (MB) reduction and hydrogen production in an acidic aqueous solution. The Pt(dep)-LMs showed a higher MB reduction rate (three times) and hydrogen production (three times) than the LM loaded with conventional Pt black (∼0.7 wt%). In contrast to the Pt(dep)-LMs, solid-based Ga with a Pt loading of ∼0.7 wt% did not catalyze the reactions. These results demonstrate that Pt activation occurred in the Pt(dep)-LMs fabricated by Pt sputtering, and that the fluidic properties of the LMs enhanced the catalytic reduction reactions. Thus, these findings highlight the superior performance of the Pt deposition method and the advantages of using Pt-LM-based catalysts.

Bimetallic Nanoalloy Catalysts for Green Energy Production: Advances in Synthesis Routes and Characterization Techniques

Bimetallic Nanoalloy catalysts have diverse uses in clean energy, sensing, catalysis, biomedicine, and energy storage, with some supported and unsupported catalysts. Conventional synthetic methods for producing bimetallic alloy nanoparticles often produce unalloyed and bulky particles that do not exhibit desired characteristics. Alloys, when prepared with advanced nanoscale methods, give higher surface area, activity, and selectivity than individual metals due to changes in their electronic properties and reduced size. This review demonstrates the synthesis methods and principles to produce and characterize highly dispersed, well-alloyed bimetallic nanoalloy particles in relatively simple, effective, and generalized approaches and the overall existence of conventional synthetic methods with modifications to prepare bimetallic alloy catalysts. The basic concepts and mechanistic understanding are represented with purposely selected examples. Herein, the enthralling properties with widespread applications of nanoalloy catalysts in heterogeneous catalysis are also presented, especially for Hydrogen Evolution Reaction (HER), Oxidation Reduction Reaction (ORR), Oxygen Evolution Reaction (OER), and alcohol oxidation with a particular focus on Pt and Pd-based bimetallic nanoalloys and their numerous fields of applications. The high entropy alloy is described as a complicated subject with an emphasis on laser-based green synthesis of nanoparticles and, in conclusion, the forecasts and contemporary challenges for the controlled synthesis of nanoalloys are addressed.

Recent progress of Ga-based liquid metals in catalysis

Within the last decade, the application of gallium-based liquid metals in catalysis has received great attention from around the world. This article provides an overview concerning Ga-based liquid metals (LMs) in energy and environmental applications, such as the catalytic synthesis of ethylene by non-petroleum routes via Pd-Ga liquid catalysts, alkane dehydrogenation via Pd-Ga or Pt-Ga catalysts, CO2 hydrogenation to methanol via Ni Ga or Pd/Ga2O3 catalysts, and catalytic degradation of CO2 via EGaIn liquid metal catalysts below 500 °C, where Ga-based liquid metal catalysts exhibit high selectivity and low energy consumption. The formation of isolated metal sites in a liquid metal matrix allows the integration of several characteristics of multiphase catalysis (particularly the operational friendliness of product separation procedures) with those of homogeneous catalysis. In the end, this article sheds light on future prospects, opportunities, and challenges of liquid metal catalysis.

Propane Dehydrogenation over PtSn/Al2O3 Catalysts: Influence of Urea to Al(NO3)3·9H2O Ratio

Al2O3 supports were synthesized by the hydrothermal method and PtSn/Al2O3 catalysts were prepared by incipient-wetness impregnation method. The influence of the ratio of urea to Al(NO3)3·9H2O on the structure and catalytic performance for propane dehydrogenation was investigated. The catalysts were characterized by XRD, N2 adsorption–desorption, SEM, H2-TPR, NH3-TPD and Raman. The results show that the ratios of urea to Al(NO3)3·9H2O influence the morphology and phy-chemical properties of Al2O3 support, which influence the dispersion of PtSn active sites and the interaction of Pt and Sn on PtSn/Al2O3 catalysts. The PtSn/Al2O3-9 catalyst possesses the highest interaction of Pt and Sn, which result in high dispersion of active sites. The PtSn/Al2O3-9 catalyst shows high propane conversion and low deactivation rate among these catalysts.

Aligning time-resolved kinetics (TAP) and surface spectroscopy (AP-XPS) for a more comprehensive understanding of ALD-derived 2D and 3D model catalysts

Spectro-kinetic characterization of complex catalytic materials, i.e. relating the observed reaction kinetics to spectroscopic descriptors of the catalyst state, presents a fundamental challenge with a potentially significant impact on various...

Supported Cu/W/Mo/Ni—Liquid Metal Catalyst with Core-Shell Structure for Photocatalytic Degradation

Room-temperature liquid metal is a very ideal material for the design of catalytic materials. At low temperatures, the liquid metal enters the liquid state. It provides an opportunity to utilize the liquid phase in the catalysis, which is far superior to the traditional solid-phase catalyst. Aiming at the low performance and narrow application scope of the existing single-phase liquid metal catalyst, this paper proposed a type of liquid metal/metal oxide core-shell composite multi-metal catalyst. The Ga2O3 core-shell heterostructure was formed by chemical modification of liquid metals with different nano metals Cu/W/Mo/Ni, and it was applied to photocatalytic degrading organic contaminated raw liquor. The effects of different metal species on the rate of catalytic degradation were explored. The selectivity and stability of the LM/MO core-shell composite catalytic material were clarified, and it was found that the Ni-LM catalyst could degrade methylene blue and Congo red by 92% and 79%, respectively. The catalytic mechanism and charge transfer mechanism were revealed by combining the optical band gap value. Finally, we provided a theoretical basis for the further development of liquid metal photocatalytic materials in the field of new energy environments.

Eutectics: formation, properties, and applications

Various eutectic systems have been proposed and studied over the past few decades. Most of the studies have focused on three typical types of eutectics: eutectic metals, eutectic salts, and deep eutectic solvents. On the one hand, they are all eutectic systems, and their eutectic principle is the same. On the other hand, they are representative of metals, inorganic salts, and organic substances, respectively. They have applications in almost all fields related to chemistry. Their different but overlapping applications stem from their very different properties. In addition, the proposal of new eutectic systems has greatly boosted the development of cross-field research involving chemistry, materials, engineering, and energy. The goal of this review is to provide a comprehensive overview of these typical eutectics and describe task-specific strategies to address growing demands.

Doubly Decorated Platinum-Gallium Intermetallics as Stable Catalysts for Propane Dehydrogenation

Propane dehydrogenation (PDH) is a promising chemical process that can satisfy the increasing global demand for propylene. However, the Pt-based catalysts that have been reported thus far are typically deactivated at ≥600 °C by side reactions and coke formation. Thus, such catalysts possess an insufficient life. Herein, we report a novel catalyst design concept, namely, the double decoration of PtGa intermetallics by Pb and Ca, which synergize the geometric and electronic promotion effects on the catalyst stability, respectively. Pb is deposited on the three-fold Pt₃ sites of the PtGa nanoparticles to block them, whereas Ca, which affords an electron-enriched single-atom-like Pt₁ site, is placed around the nanoparticles. Thus, PtGa-Ca-Pb/SiO₂ exhibits an outstandingly high catalytic stability, even at 600 °C (k_d =0.00033 h^-1 , τ=3067 h), and almost no deactivation of the catalyst was observed for up to 1 month for the first time.

Microfabrication Enables Quantification of Interfacial Activity in Thermal Catalysis

A myriad of heterogeneous catalysts comprises multiple phases that need to be precisely structured to exert their maximal contribution to performance through electronic and structural interactions at their peripheries. In view of the nanometric, tridimensional, and anisotropic nature of these materials, a quantification of the interface and the impact of catalytic sites located there on the global performance is a highly challenging task. Consequently, the true origin of catalysis often remains subject of debate even for widely studied materials. Herein, an integrated strategy based on microfabricated catalysts and a custom-designed reactor is introduced for determining interfacial contributions upon catalytic activity assessment under process-relevant conditions, which can be easily implemented in the common catalysis research infrastructure and will accelerate the rational design of multicomponent heterogeneous catalysts for diverse applications. The method is validated by studying the high-pressure continuous-flow hydrogenation of CO and CO₂ over Cu-ZnO catalysts, revealing linear correlations between the methanol formation rate and the interface between the metal and the oxide. Characterization of fresh and used materials points to the model catalyst preparation as the current challenge of the methodology that can be addressed through further development of nanotechnological tools.

Dehydrogenation of light alkanes to mono-olefins

In the past several decades, light alkane dehydrogenation to mono-olefins, especially propane dehydrogenation to propylene has gained widespread attention and much development in the field of research and commercial application. Under suitable conditions, the supported Pt-Sn and CrO_x catalysts widely used in industry exhibit satisfactory dehydrogenation activity and selectivity. However, the high cost of Pt and the potential environmental problems of CrO_x have driven researchers to improve the coking and sintering resistance of Pt catalysts, and to find new non-noble metal and environment-friendly catalysts. As for the development of the reactor, it should be noted that low operation pressure is beneficial for improving the single-pass conversion, decreasing the amount of unconverted alkane recycled back to the reactor, and reducing the energy consumption of the whole process. Therefore, the research direction of reactor improvement is towards reducing the pressure drop. This review is aimed at introducing the characteristics of the dehydrogenation reaction, the progress made in the development of catalysts and reactors, and a new understanding of reaction mechanism as well as its guiding role in the development of catalyst and reactor.

Enhanced performances of bimetallic Ga-Pt nanoclusters confined within silicalite-1 zeolite in propane dehydrogenation

Ga-based catalysts are promising for use in propane dehydrogenation (PDH) because of the relatively superior activity, but the conventional Ga-based catalysts usually suffer from serious deactivation and unsatisfactory propene selectivity. Here, ultrafine bimetallic Ga-Pt nanocatalysts encapsulated into silicalite-1 (S-1) zeolites (GaPt@S-1) were synthesized by a facile ligand-protected direct H₂-reduction method. It is indicated that this catalyst is composed of confined ultra-small GaPt alloy nanoclusters and a part of isolated tetrahedral coordination of Ga species. The confined GaPt alloy nanoclusters are the active sites for PDH reaction, and their high electron density could boost the desorption of products, resulting in a high propene selectivity of 92.1% and propene formation rate of 20.5 mol g^-1_Pt h^-1 at 600 °C. Moreover, no obvious deactivation was observed over GaPt@S-1 catalyst even after 24 h on stream at 600 °C, affording an extremely low deactivation constant of 0.0068 h^-1, which is much lower than that of the conventional Ga-based catalysts. Notably, the restriction of the zeolite can enhance the regeneration stability of the catalyst, and the catalytic activity kept unchanged after four consecutive cycles.

Synergistic construction of bifunctional and stable Pt/HZSM-5-based catalysts for efficient catalytic cracking of n-butane

Efficient conversion of light alkanes is of essential significance for enhancing the utilization efficiency of resources and exploring the activation and evolution regulation of C-C and C-H bonds in stable molecules. The processes are often executed with catalysts under harsh conditions. The olefin yield and metal stability have been the long-standing concerns. Herein, we report a facile strategy of constructing a bifunctional Pt/HZSM-5-based catalyst by two-step atomic layer deposition (ALD) to achieve a high light olefin formation rate of 0.48 mmol gcat-1·min-1 in the catalytic cracking of n-butane at 600 °C, which is ∼2.2 times higher than that of the conventional Pt/HZSM-5 catalyst (0.22 mmol gcat-1·min-1). Moreover, the bifunctional Pt/HZSM-5-based catalyst exhibited outstanding recyclability and excellent metal stability against sintering in comparison with conventional Pt/HZSM-5. Detailed microscopic and spectroscopic characterization studies demonstrate that the metal oxide (TiO2 or Al2O3) coating not only prevents the metal from high-temperature sintering, but also regulates the proportion of coordinately unsaturated platinum surface atoms. Theoretical calculations further confirm the preference of nucleation of TiO2 or Al2O3 on coordinately unsaturated platinum sites, which in turn modulates the bifunctional dehydrogenation-cracking pathway to improve the olefin formation rate.

Metal-based catalysts for the non-oxidative dehydrogenation of light alkanes to light olefins

This review provides an overview of metal-based catalysts, including Pt-, Pd-, Rh- and Ni-based bimetallic catalysts for non-oxidative dehydrogenation of light alkanes to olefins.

Propane dehydrogenation: catalyst development, new chemistry, and emerging technologies

This review describes recent advances in the propane dehydrogenation process in terms of emerging technologies, catalyst development and new chemistry.

Capturing spatially resolved kinetic data and coking of Ga–Pt supported catalytically active liquid metal solutions during propane dehydrogenation in situ

Spatially resolved kinetic data of gallium–platinum SCALMS was captured while elucidating the effect of carrier material on coke formation.

Single-atom Pt in intermetallics as an ultrastable and selective catalyst for propane dehydrogenation

Propylene production via propane dehydrogenation (PDH) requires high reaction temperatures to obtain sufficient propylene yields, which results to prominent catalyst deactivation due to coke formation. Developing highly stable catalysts for PDH without deactivation even at high temperatures is of great interest and benefit for industry. Here, we report that single-atom Pt included in thermally stable intermetallic PtGa works as an ultrastable and selective catalyst for PDH at high temperatures. Intermetallic PtGa displays three-hold-Pt ensembles and single Pt atoms isolated by catalytically inert Ga at the surface, the former of which can be selectively blocked and disabled by Pb deposition. The PtGa-Pb/SiO₂ catalyst exhibits 30% conversion with 99.6% propylene selectivity at 600 °C for 96 h without lowering the performance. The single-atom Pt well catalyzes the first and second C–H activation, while effectively inhibits the third one, which minimizes the side reactions to coke and drastically improves the selectivity and stability.

Propylene production via propane dehydrogenation demands a highly stable catalyst that works without deactivation even at high temperatures. Here, the authors show that single-atom Pt included in thermally stable intermetallic PtGa works as an active and selective catalyst for propane dehydrogenation even at 600 °C for 96 h without deactivation.

Catalytic conversion of ethane to valuable products through non-oxidative dehydrogenation and dehydroaromatization

Chemical utilization of ethane to produce valuable chemicals has become especially attractive since the expanded utilization of shale gas in the United States and associated petroleum gas in the Middle East. Catalytic conversion to ethylene and aromatic hydrocarbons through non-oxidative dehydrogenation and dehydroaromatization of ethane (EDH and EDA) are potentially beneficial technologies because of their high selectivity to products. The former represents an attractive alternative to conventional thermal cracking of ethane. The latter can produce valuable aromatic hydrocarbons from a cheap feedstock. Nevertheless, further progress in catalytic science and technology is indispensable to implement these processes beneficially. This review summarizes progress that has been achieved with non-oxidative EDH and EDA in terms of the nature of active sites and reaction mechanisms. Briefly, platinum-, chromium- and gallium-based catalysts have been introduced mainly for EDH, including effects of carbon dioxide co-feeding. Efforts to use EDA have emphasized zinc-modified MFI zeolite catalysts. Finally, some avenues for development of catalytic science and technology for ethane conversion are summarized.

Subnanometer Bimetallic Platinum-Zinc Clusters in Zeolites for Propane Dehydrogenation

Propane dehydrogenation (PDH) has great potential to meet the increasing global demand for propylene, but the widely used Pt-based catalysts usually suffer from short-term stability and unsatisfactory propylene selectivity. Herein, we develop a ligand-protected direct hydrogen reduction method for encapsulating subnanometer bimetallic Pt-Zn clusters inside silicalite-1 (S-1) zeolite. The introduction of Zn species significantly improved the stability of the Pt clusters and gave a superhigh propylene selectivity of 99.3 % with a weight hourly space velocity (WHSV) of 3.6-54 h^-1 and specific activity of propylene formation of 65.5 mol C 3 H 6  g_Pt ^-1  h^-1 (WHSV=108 h^-1 ) at 550 °C. Moreover, no obvious deactivation was observed over PtZn4@S-1-H catalyst even after 13000 min on stream (WHSV=3.6 h^-1 ), affording an extremely low deactivation constant of 0.001 h^-1 , which is 200 times lower than that of the PtZn4/Al₂ O₃ counterpart under the same conditions. We also show that the introduction of Cs⁺ ions into the zeolite can improve the regeneration stability of catalysts, and the catalytic activity kept unchanged after four continuous cycles.

Coke Formation during Propane Dehydrogenation over Ga-Rh Supported Catalytically Active Liquid Metal Solutions

Supported Catalytically Active Liquid Metal Solutions (SCALMS) were recently described as a new class of heterogeneous catalysts, where the catalytic transformation takes place at the highly dynamic interface of a liquid alloy. Their application in alkane dehydrogenation has been claimed to be superior to classical heterogeneous catalysts, because the single atom nature of Rh dissolved in liquid Ga hinders the formation of significant amounts of coke, e. g. by oligomerisation of carbon fragments and excessive dehydrogenation. In the present study, we investigate the coking behaviour of Ga-Rh SCALMS during dehydrogenation of propane in detail by means of high-resolution thermogravimetry. We report that the application of Ga-Rh SCALMS indeed limits the formation of coke when compared to the Ga-free Rh catalyst, in particular when relating coke formation to the catalytic performance. Furthermore, the formed coke has been shown to be highly reactive during temperature programmed oxidation in 21 % O2/He with onset temperatures of approx. 150 °C enabling a regeneration of the Ga-Rh SCALMS system under mild conditions. The activation energy of the oxidation lies in the lower range of values reported for spent cracking catalysts. Monitoring the formation of coke and performance of SCALMS in situ via thermogravimetry coupled with mass spectrometry revealed the continuous formation of coke, which becomes the only process affecting the net weight change after a certain time on stream.

The Comparison between Single Atom Catalysis and Surface Organometallic Catalysis

Single atom catalysis (SAC) is a recent discipline of heterogeneous catalysis for which a single atom on a surface is able to carry out various catalytic reactions. A kind of revolution in heterogeneous catalysis by metals for which it was assumed that specific sites or defects of a nanoparticle were necessary to activate substrates in catalytic reactions. In another extreme of the spectrum, surface organometallic chemistry (SOMC), and, by extension, surface organometallic catalysis (SOMCat), have demonstrated that single atoms on a surface, but this time with specific ligands, could lead to a more predictive approach in heterogeneous catalysis. The predictive character of SOMCat was just the result of intuitive mechanisms derived from the elementary steps of molecular chemistry. This review article will compare the aspects of single atom catalysis and surface organometallic catalysis by considering several specific catalytic reactions, some of which exist for both fields, whereas others might see mutual overlap in the future. After a definition of both domains, a detailed approach of the methods, mostly modeling and spectroscopy, will be followed by a detailed analysis of catalytic reactions: hydrogenation, dehydrogenation, hydrogenolysis, oxidative dehydrogenation, alkane and cycloalkane metathesis, methane activation, metathetic oxidation, CO₂ activation to cyclic carbonates, imine metathesis, and selective catalytic reduction (SCR) reactions. A prospective resulting from present knowledge is showing the emergence of a new discipline from the overlap between the two areas.

Highly Effective Propane Dehydrogenation Using Ga-Rh Supported Catalytically Active Liquid Metal Solutions

Our contribution demonstrates that rhodium, an element that has barely been reported as an active metal for selective dehydrogenation of alkanes becomes a very active, selective, and robust dehydrogenation catalyst when exposed to propane in the form of single atoms at the interface of a solid-supported, highly dynamic liquid Ga-Rh mixture. We demonstrate that the transition to a fully liquid supported alloy droplet at Ga/Rh ratios above 80, results in a drastic increase in catalyst activity with high propylene selectivity. The combining results from catalytic studies, X-ray photoelectron spectroscopy, IR-spectroscopy under reaction conditions, microscopy, and density-functional theory calculations, we obtained a comprehensive microscopy picture of the working principle of the Ga-Rh supported catalytically active liquid metal solution.

Hierarchical PtIn/Mg(Al)O Derived from Reconstructed PtIn-hydrotalcite-like Compounds for Highly Efficient Propane Dehydrogenation

The challenges facing propane dehydrogenation are to solve the Pt sintering and carbon deposition. This paper provides a new way to disperse and stabilize Pt species and resist carbon deposition. Highly dispersed Pt species were topologically transformed from reconstructed PtIn-hydrotalcite-like precursors in a flower-like hierarchical microstructure. The lattice confinement of reconstructed hydrotalcite-like precursor is in favor of stabilizing the highly dispersed Pt species, and the hierarchical microstructure is an important factor to prolong its lifetime by enhancing tolerance to carbon deposition. In propane dehydrogenation, the propene selectivity decreases in the sequences of catalyst in flower-like > single-plate > block mass with small, flakeys. A propene selectivity of >97% with a conversion of 48% at 600 °C has been achieved over a flower-like PtIn/Mg(Al)O catalyst. Additionally, no visible Pt sintering can even be observed on this catalyst after a reaction time of 190 h. This strategy provides an effective and feasible alternative for the facile preparation of highly dispersed metal catalysts.

Formation and Functioning of Bimetallic Nanocatalysts: The Power of X-ray Probes

Bimetallic nanocatalysts are key enablers of current chemical technologies, including car exhaust converters and fuel cells, and play a crucial role in industry to promote a wide range of chemical reactions. However, owing to significant characterization challenges, insights in the dynamic phenomena that shape and change the working state of the catalyst await further refinement. Herein, we discuss the atomic-scale processes leading to mono- and bimetallic nanoparticle formation and highlight the dynamics and kinetics of lifetime changes in bimetallic catalysts with showcase examples for Pt-based systems. We discuss how in situ and operando X-ray spectroscopy, scattering, and diffraction can be used as a complementary toolbox to interrogate the working principles of today's and tomorrow's bimetallic nanocatalysts.

Galvanic replacement of liquid metal galinstan with Pt for the synthesis of electrocatalytically active nanomaterials

The galvanic replacement reaction is a verstile method for the fabrication of bimetallic nanomaterials which is usually limited to solid precursors. Here we report on the galvanic replacement of liquid metal galinstan with Pt which predominantly results in the formation of a Pt5Ga1 material. During the galvanic replacement process an interesting phenomenon was observed whereby a plume of nanomaterial is ejected upwards from the centre of the liquid metal droplet into solution which is due to surface tension gradients on the liquid metal surface that induces surface convection. It was also found that hydrogen gas was liberated during the process facilitated by the formation of the Pt rich nanomaterial which is a highly effective catalyst for the hydrogen evolution reaction (HER). The material was characterised by scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscopy, X-ray diffraction and dynamic light scattering measurements. It was found that Pt5Ga1 was highly effective for the electrochemical oxidation of methanol and ethanol and outperformed a commercial Pt/C catalyst. Density functional theory calculations confirmed that the increased activity is due to the anti poisoning properties of the surface towards CO upon the incorporation of Ga atoms into a Pt catalyst. The use of liquid metals and galvanic replacement offers a simple approach to fabricating Ga based alloy nanomaterials that may have use in many other types of applications.