Polyurethane Prepared from Neem Oil Polyesteramides for Self-Healing Anticorrosive Coatings

In Situ Polymerized Self-Healing Microcapsules as Multifunctional Fillers toward Phosphate Ceramic Coatings

The protective efficacy of chemically bonded phosphate ceramic coatings (CBPC) is notably diminished owing to the presence of micropores and inadequate self-healing capacity in prolonged corrosive environments. Consequently, it is imperative to augment the corrosion and wear resistance of phosphate ceramic coatings while imbuing them with self-healing capabilities. In this work, a novel self-healing phosphate ceramic coating (MC-PTx@CBPC, x = 0.5, 1.0, 1.5) is designed by urea-formaldehyde (UF) in situ polymerization of nanoscale microcapsules encapsulated with 1H,1H,2H,2H-perfluorodecyltriethoxysilane (PFDTES) and evaluated in detail for corrosion and wear resistance. The corrosion inhibition efficiencies of all formulated MC-PTx@CBPC (x = 0.5, 1.0, 1.5) coatings exceed 90%, with the impedance modulus at the lowest frequency (|Z|f=0.01) showing enhancements of 1-2 orders of magnitude compared to pure CBPC. Moreover, the self-healing function becomes active during prolonged immersion. This can be primarily ascribed to the formation of a unique micronanostructure facilitated by nanoscale microcapsules and micrometer-sized alumina ceramics, bonded via the AlPO4 phase. This structure enhances both the hydrophobicity and the bonding strength of the coating. Specifically, following prolonged immersion, the encapsulated PFDTES is liberated from the microcapsules, undergoing hydrolysis and subsequent polymerization upon contact with the electrolyte to form a protective thin film. This film efficiently obstructs the ingress of corrosive agents. Furthermore, the special micronanostructure enhances the hardness of the coating and the releasing PFDTES can form a lubricating film at the interface of abrasion, thus reducing the wear rate and friction coefficient of the MC-PTx@CBPC (x = 0.5, 1.0, 1.5). Therefore, MC-PTx@CBPC (x = 0.5, 1.0, 1.5) possesses excellent corrosion protection, tribological properties, and self-healing capabilities, which provide thought-provoking ideas for phosphate ceramic coatings to protect metals in harsh environments.

Simple and Efficient Synthesis of Oligoetherdiamines: Hardeners of Epoxyurethane Oligomers for Obtaining Coatings with Shape Memory Effect

In this work, new polymers with a shape memory effect for self-healing coatings based on oligomers with terminal epoxy groups, synthesized from oligotetramethylene oxide dioles of various molecular weights, were developed. For this purpose, a simple and efficient method for the synthesis of oligoetherdiamines with a high yield of the product, close to 94%, was developed. Oligodiol was treated with acrylic acid in the presence of a catalyst, followed by the reaction of the reaction product with aminoethylpiperazine. This synthetic route can easily be upscaled. The resulting products can be used as hardeners for oligomers with terminal epoxy groups synthesized from cyclic and cycloaliphatic diisocyanates. The effect of the molecular weight of newly synthesized diamines on the thermal and mechanical properties of urethane-containing polymers has been studied. Elastomers synthesized from isophorone diisocyanate showed excellent shape fixity and shape recovery ratios of >95% and >94%, respectively.

Sustainable smart anti-corrosion coating materials derived from vegetable oil derivatives: a review

Sustainable development is a critical concern in this fast-paced technological world. Therefore, it is essential to employ renewable resources to move towards sustainable development goals (SDGs). The polyols attained from renewable resources, including lignin, chitosan, vegetable oils, cellulose, etc. and the polymers derived from them have attracted the attention of the majority of researchers, both in academia and industry. The development of bio-based polymers from vegetable oils start emerging with different properties to generate a value-added system. This review will give an impression to readers about how coatings generated from vegetable oils can find a way towards better protective properties against corrosion either by using fillers or by using molecular structure modifications in the system, thus covering a range of vegetable oil-based self-healing polymers and their application in anti-corrosion coatings.

Nonedible Vegetable Oil-Based Polyols in Anticorrosive and Antimicrobial Polyurethane Coatings

This review describes the preparation of nonedible vegetable oil (NEVO)-based polyols and their application in anticorrosive and antimicrobial polyurethane (PU) coatings. PUs are a class of versatile polymers made up of polyols and isocyanates. Renewable vegetable oils are promising resources for the development of ecofriendly polyols and the corresponding PUs. Researchers are interested in NEVOs because they provide an alternative to critical global food issues. The cultivation of plant resources for NEVOs can also be popularized globally by utilizing marginal land or wastelands. Polyols can be prepared from NEVOs following different conversion routes, including esterification, etherification, amidation, ozonolysis, hydrogenation, hydroformylation, thio-ene, acrylation, and epoxidation. These polyols can be incorporated into the PU network for coating applications. Metal surface corrosion and microbial growth are severe problems that cause enormous economic losses annually. These problems can be overcome by NEVO-based PU coatings, incorporating functional ingredients such as corrosion inhibitors and antimicrobial agents. The preferred coatings have great potential in high performance, smart, and functional applications, including in biomedical fields, to cope with emerging threats such as COVID-19.

Renewable Polyurethanes from Sustainable Biological Precursors

Due to the depletion of fossil fuels, higher oil prices, and greenhouse gas emissions, the scientific community has been conducting an ongoing search for viable renewable alternatives to petroleum-based products, with the anticipation of increased adaptation in the coming years. New academic and industrial developments have encouraged the utilization of renewable resources for the development of ecofriendly and sustainable materials, and here, we focus on those advances that impact polyurethane (PU) materials. Vegetable oils, algae oils, and polysaccharides are included among the major renewable resources that have supported the development of sustainable PU precursors to date. Renewable feedstocks such as algae have the benefit of requiring only sunshine, carbon dioxide, and trace minerals to generate a sustainable biomass source, offering an improved carbon footprint to lessen environmental impacts. Incorporation of renewable content into commercially viable polymer materials, particularly PUs, has increasing and realistic potential. Biobased polyols can currently be purchased, and the potential to expand into new monomers offers exciting possibilities for new product development. This Review highlights the latest developments in PU chemistry from renewable raw materials, as well as the various biological precursors being employed in the synthesis of thermoset and thermoplastic PUs. We also provide an overview of literature reports that focus on biobased polyols and isocyanates, the two major precursors to PUs.

Blends of neem oil based polyesteramide as nanofiber mats to control Culicidae

Mosquitoes act as vectors for several disease-causing microorganisms and pose a threat to mankind by transmitting various diseases. There are different conventional methods to repel or kill these mosquitoes for avoiding susceptibility against infections. However, to overcome the difficulties with conventional methods, new advanced materials are being studied. For the first time, we report developing a nanofiber mat with a controlled release of insecticide to repel or detain the mosquitoes. Briefly, various blend compositions were prepared by manipulating the ratio of neem oil-based polyesteramide (PEA) and polycaprolactone (PCL) immobilized with insecticide, transfluthrin (Tf). The blend solutions were electrospun to get non-woven nanofiber mats, and these nanomaterials were characterized by various spectroscopic techniques to understand their physicochemical properties. The surface morphology was analyzed using environmental scanning electron microscopy (E-SEM), and the diameter of the nanofibers was in the range of 200 to 450 nm. Further, thermal and mechanical properties were evaluated to understand the stability of nanofiber mats. In vitro drug release studies of nanofiber mat PPT-1335 showed controlled and sustained release of Tf, with ∼35% of Tf released in 24 h. However, a film of the same composition (PPT-1335) showed ∼5% of Tf release within 24 h. Moreover, in vivo bio-efficacy studies suggested the mortality of mosquitoes was about 50% with PP-133, which was further increased to 100% within 12 h in the presence of Tf (PPT-1335). However, 60% mortality of mosquitoes was observed with the film of PPT-1335. Hence, the nanofiber mat showed better efficacy against mosquitoes as compared to the film of the same composition. The degradation studies under various conditions revealed biocompatibility of the developed nanofiber mats with the ecosystem.

Electrospun nanofiber mats immobilized with transfluthrin to control mosquitoes.

Preparation of Polyurethane Monolithic Resins and Modification with a Condensed Tannin-Yielding Self-Healing Property

Resins of polyurethane were prepared from vegetable oils (crambe and castor) and modified by adding green corrosion inhibitor (condensed tannin). The oils were characterized by gas chromatography with flame-ionization detection (GC-FID), attenuated total reflectance Fourier transform infrared spectroscopy (FTIR-ATR) and thermogravimetric analysis (TGA). The reaction was monitored by characterizing the intermediate products (polyester and prepolymer). The polyester was characterized by solubility in methanol, acidity index, hydroxyl groups and FTIR-ATR, and the prepolymer was characterized by solid content, solvent content, isocyanate (NCO) groups and FTIR-ATR. The formation of PU resins was confirmed by FTIR-ATR and TGA, and the presence of tannin particles incorporated in the coating can be observed by optical microscopy (OM). The absence of the band attributed to NCO in FTIR-ATR spectra of the resins confirmed the complete reaction between polyester and prepolymer. The OM observation and a video demonstrate that Polyurethane (PU)-modified with condensed tannin resin presents self-healing effect, probably through the formation of new hydrogen bonds when in contact with deionized water. Therefore, these results open possibilities for new synthetic routes aiming at improving the very important self-healing property for protecting metals and their alloys against corrosion, extending significantly the metallic materials lifetime as previously demonstrated by our group.

Polyesteramide of Neem Oil and Its Blends as an Active Nanomaterial for Tissue Regeneration

Neem oil gained importance due to its antibacterial properties. Therefore, it is extensively being used for various applications. Oils can be polymerized as a polyesteramide to extend their utility as biomaterials. In our studies, we synthesized polyesteramide from neem oil and various compositions of blends were prepared with the drug, chlorohexidine digluconate (CH) to develop a nanomaterial for tissue regeneration. The studies such as cytotoxicity, biodegradable, antibacterial, in vitro drug release, in vivo wound healing, and histopathological studies were performed to identify their potential for tissue regeneration. In vivo wound healing studies of the nanofiber mats with and without CH recorded a faster healing rate as compared to the commercial cream (povidone-iodine). Most importantly, there was no requirement of repeated application of nanofiber mats during the treatment. The histopathology studies also suggested the re-epithelialization of the wounds. Hence, these nanomaterials are considered to be environmentally safe scaffolds for efficient tissue regeneration applications.

Vanadium Pentoxide-Enwrapped Polydiphenylamine/Polyurethane Nanocomposite: High-Performance Anticorrosive Coating

Nanocomposite coatings with synergistic properties hold a potential in long-term corrosion protection for carbon steel. Polydiphenylamine (PDPA) and vanadium pentoxide (V₂O₅) have rarely been used as a corrosion inhibitor. Moreover, oleo polyurethanes are always demanded in the field of anticorrosive coatings. In view of this, we have synthesized safflower oil polyurethane (SFPU) and their nanocomposites using V₂O₅-enwrapped PDPA (V₂O₅-PDPA) as nanofiller. Fourier-transform infrared spectroscopy, X-ray diffraction, nuclear magnetic resonance, scanning electron microscopy, transmission electron microscopy, and thermogravimetric analysis were used to characterize the structural, morphological, and thermal properties of these coatings. Corrosion resistance performance of these coatings in 5 wt % NaCl solution was determined by electrochemical measurements and salt spray tests. These studies exhibited very low I_corr (7.45 × 10^-11 A cm^-2), high E_corr (-0.04 V), impedance (1.69 × 10¹¹ Ω cm²), and phase angle (84°) after the exposure of 30 days. An immersion test, in 1 M H₂SO₄ solution for 24 h, was also performed to investigate the effect of oxidizing acid on the surface of coatings. These results revealed the superior anticorrosive activity of nanocomposite coatings compared to those of plain SFPU and other such reported systems. The superior anticorrosive property of the proposed nanocomposite coatings provides a new horizon in the development of high-performance anticorrosive coatings for various industries.

Waterborne reduced graphene oxide dispersed bio-polyesteramide nanocomposites: an approach towards eco-friendly anticorrosive coatings

RGO dispersed waterborne soy polyester amide nanocomposites were formulated utilizing a solventless VOC free green approach for use as low cost anticorrosive coatings.

The journey of self-healing and shape memory polyurethanes from bench to translational research

In this critical review, we have enlisted a comprehensive summary of different approaches that have been used over the past decade to synthesize self-healing polyurethanes including “close then heal” and “shape memory assisted self-healing” concept.

Waterborne epoxy-modified polyurethane-acrylate dispersions with nano-sized core-shell structure particles: synthesis, characterization, and their coating film properties

Waterborne epoxy-modified polyurethane-acrylate (EPUA) dispersions with nano-sized core-shell structure particles, with polyacrylate (PA) as core and epoxy-modified polyurethane (EPU) as shell, were successfully prepared via a two-step procedure. The waterborne EPU dispersions were first synthesized to serve as seeds, and then the butyl acrylate (BA) and methyl methacrylate (MMA) monomers were introduced into EPU particles to form polymeric core by radical polymerization under the assistance of ultrasonic treatment. Fourier transform infrared (FT-IR) spectroscopy revealed that the epoxy and PA components were successfully incorporated onto the chain of the PU and EPU to form EPU and EPUA, respectively. The transmission electron microscopy (TEM) photograph demonstrated that the EPUA particles have the core-shell structure. The as-prepared EPUA coating films exhibited good thermo-stability and mechanical properties, as revealed by thermogravimetric analysis (TGA) and tensile testing, respectively. The results of potentiodynamic polarization curves and immersion corrosion testing in 5 wt% NaCl aqueous solution both demonstrated that the anticorrosive properties of EPUA mainly depended on the mass content of PA, with the optimized value of 30 wt%.

Ozonolysis of neem oil: preparation and characterization of potent antibacterial agents against multidrug resistant bacterial strains

Neem ozonated oils showed excellent broad-spectrum antimicrobial activity against standard E. faecalis, clinical vancomycin resistant E. faecium, clinical multiresistant K. pneumoniae (KPC), and S. aureus (MRSA and standard).

A reactive blend of electroactive polymers exhibiting synergistic effects on self-healing and anticorrosion properties

The first example of electrically-induced self-healing anticorrosion materials shows synergistic effects on anticorrosion efficiency and self-healing property.

Development of anticorrosive two pack polyurethane coatings based on modified fatty amide of Azadirachta indica Juss oil cured at room temperature – a sustainable resource

We report the modification of Azadirachta indica Juss oil (renewable source) fatty amide by the piperazine molecule to develop a new polyol.