Platinum Nanofilm Formation by EC-ALE via Redox Replacement of UPD Copper: Studies Using in-Situ Scanning Tunneling Microscopy

Controlling hydrogen evolution reaction activity on Ni core-Pt island nanoparticles by tuning the size of the Pt islands

Pt islands with different sizes were grown on amorphous Ni nanoparticles, allowing the tuning of the Pt-Ni interface without changing the hydrogen binding energy of the Pt sites. As a result, the HER activity of the electrocatalysts increases by decreasing the size of the Pt islands due to the greater surface area of the Pt-Ni interfaces.

Multilayer electrodeposition of Pt onto 1-2 nm Au nanoparticles using a hydride-termination approach

Here we report on hydride-terminated (HT) electrodeposition of Pt multilayers onto ∼1.6 nm Au nanoparticles (NPs). The results build on our earlier findings regarding electrodeposition of a single monolayer of Pt onto Au NPs and reports relating to HT Pt electrodeposition onto bulk Au. In the latter case, it was found that electrodeposition of Pt from a solution containing PtCl42- can be limited to a single monolayer of Pt atoms if it is immediately followed by adsorption of a monolayer of H atoms. The H-atom capping layer prevents deposition of Pt multilayers. In the present report we are interested in comparing the structure of NPs after multiple HT Pt electrodeposition cycles to the bulk analog. The results indicate that a greater number of HT Pt cycles are required to electrodeposit both a single Pt monolayer and Pt multilayers onto these Au NPs compared to bulk Au. Additionally, detailed structural analysis shows that there are fundamental differences in the structures of the AuPt materials depending on whether they are prepared on Au NPs or bulk Au. The resulting structures have a profound impact on formic acid oxidation electrocatalysis.

Electrochemical recovery of tellurium from metallurgical industrial waste

Abstract

The current study outlines the electrochemical recovery of tellurium from a metallurgical plant waste fraction, namely Doré slag. In the precious metals plant, tellurium is enriched to the TROF (Tilting, Rotating Oxy Fuel) furnace slag and is therefore considered to be a lost resource—although the slag itself still contains a recoverable amount of tellurium. To recover Te, the slag is first leached in aqua regia, to produce multimetal pregnant leach solution (PLS) with 421 ppm of Te and dominating dissolved elements Na, Ba, Bi, Cu, As, B, Fe and Pb (in the range of 1.4–6.4 g dm−3), as well as trace elements at the ppb to ppm scale. The exposure of slag to chloride-rich solution enables the formation of cuprous chloride complex and consequently, a decrease in the reduction potential of elemental copper. This allows improved selectivity in electrochemical recovery of Te. The results suggest that electrowinning (EW) is a preferred Te recovery method at concentrations above 300 ppm, whereas at lower concentrations EDRR is favoured. The purity of recovered tellurium is investigated with SEM–EDS (scanning electron microscope–energy dispersion spectroscopy). Based on the study, a new, combined two-stage electrochemical recovery process of tellurium from Doré slag PLS is proposed: EW followed by EDRR.

Graphic abstract

Direct Growth of Highly Strained Pt Islands on Branched Ni Nanoparticles for Improved Hydrogen Evolution Reaction Activity

The direct growth of Pt islands on lattice mismatched Ni nanoparticles is a major synthetic challenge and a promising strategy to create highly strained Pt atoms for electrocatalysis. By using very mild reaction conditions, Pt islands with tunable strain were formed directly on Ni branched particles. The highly strained 1.9 nm Pt-island on branched Ni nanoparticles exhibited high specific activity and the highest mass activity for hydrogen evolution (HER) in a pH 13 electrolyte. These results show the ability to synthetically tune the size of the Pt islands to control the strain to give higher HER activity.

Platinum Recovery from Industrial Process Solutions by Electrodeposition-Redox Replacement

In the current study, platinum-present as a negligible component (below 1 ppb, the detection limit of the HR-ICP-MS at the dilutions used) in real industrial hydrometallurgical process solutions-was recovered by an electrodeposition-redox replacement (EDRR) method on pyrolyzed carbon (PyC) electrode, a method not earlier applied to metal recovery. The recovery parameters of the EDRR process were initially investigated using a synthetic nickel electrolyte solution ([Ni] = 60 g/L, [Ag] = 10 ppm, [Pt] = 20 ppm, [H2SO4] = 10 g/L), and the results demonstrated an extraordinary increase of 3 × 105 in the [Pt]/[Ni] on the electrode surface cf. synthetic solution. EDRR recovery of platinum on PyC was also tested with two real industrial process solutions that contained a complex multimetal solution matrix: Ni as the major component (>140 g/L) and very low contents of Pt, Pd, and Ag (i.e., <1 ppb, 117 and 4 ppb, respectively). The selectivity of Pt recovery by EDRR on the PyC electrode was found to be significant-nanoparticles deposited on the electrode surface comprised on average of 90 wt % platinum and a [Pt]/[Ni] enrichment ratio of 1011 compared to the industrial hydrometallurgical solution. Furthermore, other precious metallic elements like Pd and Ag could also be enriched on the PyC electrode surface using the same methodology. This paper demonstrates a remarkable advancement in the recovery of trace amounts of platinum from real industrial solutions that are not currently considered as a source of Pt metal.

Ultra-Thin Platinum Deposits by Surface-Limited Redox Replacement of Tellurium

Platinum is the most employed electrocatalyst for the reactions taking place in energy converters, such as the oxygen reduction reaction in proton exchange membrane fuel cells, despite being a very low abundant element in the earth’s crust and thus extremely expensive. The search for more active electrocatalysts with ultra-low Pt loading is thus a very active field of investigation. Here, surface-limited redox replacement (SLRR) that utilizes the monolayer-limited nature of underpotential deposition (UPD) was used to prepare ultrathin deposits of Pt, using Te as sacrificial metal. Cyclic voltammetry and anodic potentiodynamic scanning experiments have been performed to determine the optimal deposition conditions. Physicochemical and electrochemical characterization of the deposited Pt was carried out. The deposit comprises a series of contiguous Pt islands that form along the grain interfaces of the Au substrate. The electrochemical surface area (ECSA) of the Pt deposit obtained after 5 replacements, estimated to be 18 m²/g, is in agreement with the ECSA of extended surface catalysts on flat surfaces.

Electroless Deposition of Pb Monolayer: A New Process and Application to Surface Selective Atomic Layer Deposition

The present work demonstrates an electroless (e-less) deposition of Pb monolayer on Au and Cu surface whose morphology and properties resemble its underpotentially deposited counterpart. Our results and analysis show that the e-less Pb monolayer deposition is a surface selective, surface controlled, self-terminating process. Results also show that the electroless Pb monolayer deposition is enabling a phenomenon for new deposition method called "electroless atomic layer deposition" (e-less ALD). Here, the e-less Pb monolayer serves as reducing agent and sacrificial material in surface limited redox replacement reaction with noble metal ions such as Pt ⁿ⁺, i.e., Pt deposition. The e-less ALD is highly selective to the metal substrates at which Pb forms the e-less monolayer. The full e-less ALD cycle leads to an overall deposition of a controlled amount of the noble metal. Repetition of the two-step e-less ALD cycle an arbitrary number of times leads to formation of a highly compact, smooth, and conformal noble metal thin film with applications spanning from catalyst synthesis to semiconductor technology. The process is designed for (but not limited to) aqueous solutions that can be easily scaled up to any size and shape of the substrate, deeming its wide applications.

High performance layer-by-layer Pt3Ni(Pt-skin)-modified Pd/C for the oxygen reduction reaction

A core (Pd)/shell (Pt₃Ni(Pt-skin)) ORR catalyst was obtained, and displayed eminently superior catalytic performance to state-of-the-art Pt–Ni catalysts.

Bimetallic Pt–Ni with Pt on the outermost layer and an innermost layer enriched in Ni, referred to as Pt₃Ni(Pt-skin), is a promising configuration of an electrocatalyst for the oxygen reduction reaction (ORR) in fuel cells. We prepare a core (Pd)/shell (Pt₃Ni(Pt-skin)) catalyst (Pt₃Ni(Pt-skin)/Pd/C) from Zn underpotential deposition (UPD) on a Ni UPD modified Pd/C catalyst, facilitating Pt atomic layer-by-layer growth on the Ni surface through the galvanic replacement process. Pt₃Ni(Pt-skin)/Pd/C shows the best ORR performance, with a Pt specific activity of 16.7 mA cm^–2 and Pt mass activity of 14.2 A mg_Pt^–1, which are 90- and 156- fold improvements over commercial Pt/C catalysts. The Pt₃Ni(Pt-skin) structure effectively inhibits Ni leaching to improve the durability in two accelerated durability test modes mimicking the catalyst lifetime and start-up/shut-down cycles.

Enhanced Kinetics of Electrochemical Hydrogen Uptake and Release by Palladium Powders Modified by Electrochemical Atomic Layer Deposition

Electrochemical atomic layer deposition (E-ALD) is a method for the formation of nanofilms of materials, one atomic layer at a time. It uses the galvanic exchange of a less noble metal, deposited using underpotential deposition (UPD), to produce an atomic layer of a more noble element by reduction of its ions. This process is referred to as surface limited redox replacement and can be repeated in a cycle to grow thicker deposits. It was previously performed on nanoparticles and planar substrates. In the present report, E-ALD is applied for coating a submicron-sized powder substrate, making use of a new flow cell design. E-ALD is used to coat a Pd powder substrate with different thicknesses of Rh by exchanging it for Cu UPD. Cyclic voltammetry and X-ray photoelectron spectroscopy indicate an increasing Rh coverage with increasing numbers of deposition cycles performed, in a manner consistent with the atomic layer deposition (ALD) mechanism. Cyclic voltammetry also indicated increased kinetics of H sorption and desorption in and out of the Pd powder with Rh present, relative to unmodified Pd.

Stoichiometry, Morphology, and Size-Controlled Electrochemical Fabrication of CuxO (x = 1, 2) at Underpotential

A new one-step electrochemical approach has been developed for the morphology, size, and stoichiometry-controlled synthesis of Cu₂O, CuO, and Cu₂O/CuO composite structures at room temperature without using surfactants, capping agents, or any other additives. The electrochemical deposition of a Cu monolayer using underpotential deposition (UPD) and the flow rate of oxygen gas bubbled through the deposition solution used for oxidation of the Cu layer are the key parameters for controlling the stoichiometry of the Cu_xO (x = 1, 2) structures. The morphologies, crystallinity, stoichiometries, optical properties, and photoelectrochemical properties of the as-electrodeposited Cu₂O and CuO materials were analyzed using scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), energy dispersive spectroscopy (EDS), UV-vis absorption, and photoelectrochemical (PEC) techniques. The results indicated that the Cu₂O and CuO materials electrodeposited on both indium tin oxide coated (ITO) quartz and gold electrodes using this new electrochemical technique exhibit high-quality single crystalline structures and high photoactivity with rapid photoelectrical response to light irradiation.

Nanoscale electrodeposition of low-dimensional metal phases and clusters

The present status of the problem of electrochemical formation of low-dimensional metal phases is reviewed. The progress in this field achieved in the last two decades is discussed on the basis of experimental results obtained in selected electrochemical systems with well defined single crystal substrates. The influence of crystallographic orientation and surface inhomogeneities of foreign substrates on the mechanism of formation and the atomic structure of two-dimensional (2D) metal phases in the underpotential deposition range is considered. The localized electrodeposition of metal nanoclusters on solid state surfaces applying the STM-tip as a nanoelectrode is demonstrated.

Pt monolayer coating on complex network substrate with high catalytic activity for the hydrogen evolution reaction

A deposition process has been developed to fabricate a complete-monolayer Pt coating on a large-surface-area three-dimensional (3D) Ni foam substrate using a buffer layer (Ag or Au) strategy. The quartz crystal microbalance, current density analysis, cyclic voltammetry integration, and X-ray photoelectron spectroscopy results show that the monolayer deposition process accomplishes full coverage on the substrate and the deposition can be controlled to a single atomic layer thickness. To our knowledge, this is the first report on a complete-monolayer Pt coating on a 3D bulk substrate with complex fine structures; all prior literature reported on submonolayer or incomplete-monolayer coating. A thin underlayer of Ag or Au is found to be necessary to cover a very reactive Ni substrate to ensure complete-monolayer Pt coverage; otherwise, only an incomplete monolayer is formed. Moreover, the Pt monolayer is found to work as well as a thick Pt film for catalytic reactions. This development may pave a way to fabricating a high-activity Pt catalyst with minimal Pt usage.

Surface-Limited Synthesis of Pt Nanocluster Decorated Pd Hierarchical Structures with Enhanced Electrocatalytic Activity toward Oxygen Reduction Reaction

Exploring superior catalysts with high catalytic activity and durability is of significant for the development of an electrochemical device involving the oxygen reduction reaction. This work describes the synthesis of Pt-on-Pd bimetallic heterogeneous nanostructures, and their high electrocatalytic activity toward the oxygen reduction reaction (ORR). Pt nanoclusters with a size of 1-2 nm were generated on Pd nanorods (NRs) through a modified Cu underpotential deposition (UPD) process free of potential control and a subsequent surface-limited redox reaction. The Pt nanocluster decorated Pd nanostructure with a ultralow Pt content of 1.5 wt % exhibited a mass activity of 105.3 mA mg(-1) (Pt-Pd) toward ORR, comparable to that of the commercial Pt/C catalyst but 4 times higher than that of carbon supported Pd NRs. More importantly, the carbon supported Pt-on-Pd catalyst displays relatively small losses of 16% in electrochemical surface area (ECSA) and 32% in mass activity after 10 000 potential sweeps, in contrast to respective losses of 46 and 64% for the commercial Pt/C catalyst counterpart. The results demonstrated that Pt decoration might be an efficient way to improve the electrocatalytic activity of Pd and in turn allow Pd to be a promising substitution for commercial Pt catalyst.

Layer-by-layer evolution of structure, strain, and activity for the oxygen evolution reaction in graphene-templated Pt monolayers

In this study, we explore the dimensional aspect of structure-driven surface properties of metal monolayers grown on a graphene/Au template. Here, surface limited redox replacement (SLRR) is used to provide precise layer-by-layer growth of Pt monolayers on graphene. We find that after a few iterations of SLRR, fully wetted 4-5 monolayer Pt films can be grown on graphene. Incorporating graphene at the Pt-Au interface modifies the growth mechanism, charge transfers, equilibrium interatomic distances, and associated strain of the synthesized Pt monolayers. We find that a single layer of sandwiched graphene is able to induce a 3.5% compressive strain on the Pt adlayer grown on it, and as a result, catalytic activity is increased due to a greater areal density of the Pt layers beyond face-centered-cubic close packing. At the same time, the sandwiched graphene does not obstruct vicinity effects of near-surface electron exchange between the substrate Au and adlayers Pt. X-ray photoelectron spectroscopy (XPS) and extended X-ray absorption fine structure (EXAFS) techniques are used to examine charge mediation across the Pt-graphene-Au junction and the local atomic arrangement as a function of the Pt adlayer dimension. Cyclic voltammetry (CV) and the oxygen reduction reaction (ORR) are used as probes to examine the electrochemically active area of Pt monolayers and catalyst activity, respectively. Results show that the inserted graphene monolayer results in increased activity for the Pt due to a graphene-induced compressive strain, as well as a higher resistance against loss of the catalytically active Pt surface.

Atomic layer-by-layer construction of Pd on nanoporous gold via underpotential deposition and displacement reaction

Ultrathin Pd films with one to five atomic layers were decorated on nanoporous gold by underpotential deposition and galvanic displacement.

Dispersing Pt and Pd atoms on Au nanoparticles deposited on n-GaN substrates for formic acid oxidation

Au nanoparticles, with dispersed Pt and Pd atoms on them, supported on n-GaN substrates were prepared. The catalysts showed an enhanced performance for formic acid oxidation, and the mass activity reached 3.5 mA μg_PtPd⁻¹.

Electrochemical Atomic-level Controlled Syntheses of Electrocatalysts for the Oxygen Reduction Reaction

It is becoming apparent that the electrocatalysts consisting of a platinum (Pt) monolayer (ML) shell on a metal, or alloy nanoparticle cores are one of the most promising classes of fuel cell catalysts offering ultra-low Pt content, complete Pt utilization, very high activity and excellent performance stability. In this chapter, the electrochemical strategies for depositing a Pt ML-shell on various nanostructured cores are discussed. The advantages of the electrodeposition techniques over the conventional chemical methods for synthesis of electrocatalysts for the oxygen reduction reaction are described. Illustrations include the electrodeposition of Pt ML on mono- and bi-metallic (Pd, PdAu, PdIr, NiW) nanostructures on functionalized carbons that creates highly efficient cathode electrocatalysts for proton exchange membrane fuel cells. These features, and a simple scale-up of this syntheses, make the electrodeposition strategies a viable way of solving the remaining obstacles hindering the fuel cell commercialization.

Formation of single-layered Pt islands on Au(111) using irreversible adsorption of Pt and selective adsorption of CO to Pt

This communication compares two different multiple deposition routes of Pt on Au(111), using irreversible adsorption of Pt precursor ions and selective adsorption of CO. A scanning tunneling microscopy study revealed that the conventional route, not utilizing CO, produced multiple-layered Pt cluster islands, while the CO route, employing CO, formed single-layered Pt islands exclusively. The role of CO selectively adsorbed on pre-existing Pt islands was to prevent additional irreversible adsorption of Pt precursor ions onto Pt islands. Cyclic voltammetric works disclosed that the CO and hydrogen coverages on single-layered Pt islands were higher than those on multiple-layered ones, and that the Pt islands on Au were more effective in adsorbing CO than hydrogen.

PtRu nanofilm formation by electrochemical atomic layer deposition (E-ALD)

The high CO tolerance of PtRu electrocatalysis, compared with pure Pt and other Pt-based alloys, makes it interesting as an anode material in proton exchange membrane fuel cells (PEMFC) and direct methanol fuel cells (DMFC). This report describes the formation of bimetallic PtRu nanofilms using the electrochemical form of atomic layer deposition (E-ALD). Metal nanofilm formation using E-ALD is facilitated by use of surface-limited redox replacement (SLRR), where an atomic layer (AL) of a sacrificial metal is first formed by UPD. The AL is then spontaneously exchanged for a more noble metal at the open-circuit potential (OCP). In the present study, PtRu nanofilms were formed using SLRR for Pt and Ru, and Pb UPD was used to form the sacrificial layers. The PtRu E-ALD cycle consisted of Pb UPD at -0.19 V, followed by replacement using Pt(IV) ions at OCP, rinsing with blank, then Pb UPD at -0.19 V, followed by replacement using Ru(III) ions at OCP. PtRu nanofilm thickness was controlled by the number of times the cycle was repeated. PtRu nanofilms with atomic proportions of 70/30, 82/18, and 50/50 Pt/Ru were formed on Au on glass slides using related E-ALD cycles. The charge for Pb UPD and changes in the OCP during replacement were monitored during the deposition process. The PtRu films were then characterized by CO adsorption and electrooxidation to determine their overpotentials. The 50/50 PtRu nanofilms displayed the lowest CO electrooxidation overpotentials as well as the highest currents, compared with the other alloy compositions, pure Pt, and pure Ru. In addition, CO electrooxidation studies of the terminating AL on the 50/50 PtRu nanostructured alloy were investigated by deposition of one or two SLRR of Pt, Ru, or PtRu on top.

Formation of palladium nanofilms using electrochemical atomic layer deposition (E-ALD) with chloride complexation

Pd thin films were formed by electrochemical atomic layer deposition (E-ALD) using surface-limited redox replacement (SLRR) of Cu underpotential deposits (UPD) on polycrystalline Au substrates. An automated electrochemical flow deposition system was used to deposit Pd atomic layers using a sequence of steps referred to as a cycle. The initial step was Cu UPD, followed by its exchange for Pd ions at open circuit, and finishing with a blank rinse to complete the cycle. Deposits were formed with up to 75 cycles and displayed proportional deposit thicknesses. Previous reports by this group indicated excess Pd deposition at the flow cell ingress, from electron probe microanalysis (EPMA). Those results suggested that the SLRR mechanism did not involve direct transfer between a Cu(UPD) atom and a Pd(2+) ion that would take its position. Instead, it was proposed that electrons are transferred through the metallic surface to reduce Pd(2+) ions near the surface where their activity is highest. It was proposed that if the cell was filled completely before a significant fraction of the Cu(UPD) atoms had been oxidized then the deposit would be homogeneous. Previous work with EDTA indicated that the hypothesis had merit, but it proved to be very sensitive to the EDTA concentration. In the present study, chloride was used to complex Pd(2+) ions, forming PdCl(4)(2-), to slow the exchange rate. Both complexing agents led to a decrease in the rate of replacement, producing more homogeneous films. Although the use of EDTA improved the homogeneity, it also decreased the deposit thickness by a factor of 3 compared to the thickness obtained via the use of chloride.

Ultralow Pt-loading bimetallic nanoflowers: fabrication and sensing applications

Ultralow Pt-loading Au nanoflowers (AuNFs) were synthesized on a glassy carbon electrode surface by the underpotential deposition (UPD) monolayer redox replacement technique, which involves redox replacement of a copper UPD monolayer by PtCl(4)(2-) that can be reduced and deposited simultaneously. Field-emission scanning electron microscopy, energy dispersive spectroscopy, x-ray photoelectron spectroscopy and the electrochemical method were utilized to characterize the ultralow Pt-loading AuNFs. Cyclic voltammogram results showed that the ultralow Pt-loading AuNFs exhibited excellent electrocatalytic activity towards the reduction of hydrogen peroxide and the oxidation of glucose in neutral media, and the reaction pathway of glucose oxidation was changed from an intermediate process based on the electrosorption of glucose to a direct oxidation process. From chronoamperometric results, it could be obtained that this prepared biosensor had wide linear ranges and very low detection limits (DLs) for H(2)O(2) (0.025-94.3 μM; DL = 0.006 μM) and glucose (0.0028-8.0 mM; DL = 0.8 μM), which were much better than previous results.

Platinum Monolayer Electrocatalysts for Anodic Oxidation of Alcohols

The slow, incomplete oxidation of methanol and ethanol on platinum-based anodes as well as the high price and limited reserves of Pt has hampered the practical application of direct alcohol fuel cells. We describe the electrocatalysts consisting of one Pt monolayer (one atom thick layer) placed on extended or nanoparticle surfaces having the activity and selectivity for the oxidation of alcohol molecules that can be controlled with platinum-support interaction. The suitably expanded Pt monolayer (i.e., Pt/Au(111)) exhibits a factor of 7 activity increase in catalyzing methanol electrooxidation relative to Pt(111). Sizable enhancement is also observed for ethanol electrooxidation. Furthermore, a correlation between substrate-induced lateral strain in a Pt monolayer and its activity/selectivity is established and rationalized by experimental and theoretical studies. The knowledge we gained with single-crystal model catalysts was successfully applied in designing real nanocatalysts. These findings for alcohols are likely to be applicable for the oxidation of other classes of organic molecules.

Lead Underpotential Deposition on Pt-submonolayer Modified Au(111)

Lead underpotential deposition on Au(111) surface modified with submonolayer of Pt is studied using cyclic voltammetry and in situ scanning tunneling microscopy methods. The two-dimensional Pt submonolayers (nanoclusters) on Au(111) were obtained by spontaneous Pt deposition on Au(111) from × 103 M {PtCl6}2− + 0.1 M HClO4 solution. The in situ scanning tunneling microscopy data were analyzed using statistical image processing algorithm which enabled quantification of the morphology change on Pt-modified Au(111) surface as a function of applied underpotential. The results suggest that Pb underpotential deposition starts on Au steps and other surface defects, similar to Pb underpotential deposition on Au(111). The further process proceeds by Pb monolayer nucleation and growth on Au terraces into a complete layer. In parallel, the Pb monolayer starts to nucleate on top of the Pt nanoclusters. The final stage of the Pb underpotential deposition is formation of the compact Pb nanoclusters/layer on top of the pre-existing Pt nanoclusters. The scanning tunneling microscopy data suggests that morphology of underpotentially deposited Pb monolayer on Pt-modified Au(111) is similar to the starting surface in terms of the areal density of nanoclusters, their size and shape. The morphological changes of the Pt modified Au(111) surface during Pb underpotential deposition are correlated with cyclic voltammetry results.