On-demand and location selective particle assembly via electrophoretic deposition for fabricating structures with particle-to-particle precision

Two-Dimensional Square Lattice of Colloidal Particles Formed by Electrostatic Adsorption in Confined Space

In this study, we demonstrate a novel and efficient fabrication methodology for nonclose-packed, two-dimensional (2D) colloidal crystals exhibiting square lattice structures. In our recent work, we detailed the formation of 2D colloidal crystals via the electrostatic adsorption of three-dimensional (3D) charged colloidal crystals onto oppositely charged substrates. These 3D colloidal crystals possessed a face-centered cubic (FCC) lattice structure with their (111) planes aligned parallel to the substrate, facilitating the formation of 2D crystals with triangular lattice arrangements upon adsorption. This work presents the synthesis of 2D crystals with square lattices─a configuration widely used in photonics. We prepared 3D colloidal crystals of silica particles with four-fold symmetry in a micrometer-scale gap between two coverslips. The bottom glass surface is modified with a cationic silane coupling reagent, aminopropyltriethoxysilane, generating pH-responsive charge characteristics with an isoelectric point (iep) near pH 8. When the pH is greater than iep, the surface is charged negatively. As pH decreases below iep, the sign of the surface charge reverses to positive. Controlled pH lowering below the iep induces adsorption of the lowermost lattice plane of 3D crystals onto the substrate, yielding 2D crystals with a distinct square lattice. We further synthesized three-layer body-centered cubic (BCC) structures by stacking alternating layers of the 2D square lattices of silica and polystyrene particles. By aligning the refractive index of the surrounding medium (aqueous solution of ethylene glycol) with that of silica particles, we successfully fabricated a structure that is optically identical to a simple cubic lattice. These findings advance the development of 2D crystalline materials for photonic and plasmonic applications.

Gold on the horizon: unveiling the chemistry, applications and future prospects of 2D monolayers of gold nanoparticles (Au-NPs)

Noble 2D monolayers of gold nanoparticles (Au-NPs) have garnered significant attention due to their unique physicochemical properties, which are instrumental in various technological applications. This review delves into the intricate physical chemistry underlying the formation of Au-NP monolayers, highlighting key interactions such as electrostatic forces, van der Waals attractions, and ligand-mediated stabilization. The discussion extends to the size- and shape-dependent assembly processes of these NP monolayers, elucidating how nanoparticle dimensions and morphologies influence monolayer formation and stability. Moreover, the review explores the diverse interfaces-solid, liquid, and air-where Au-NP monolayers are employed, each presenting distinct advantages and challenges. In the realm of applications, Au-NP monolayers have shown remarkable promises. In memory devices, their ability to facilitate high-density data storage through enhanced electron transport mechanisms is examined. Biosensing applications benefit from the monolayers' exceptional sensitivity and specificity, which are crucial for detecting biomolecular interactions. Furthermore, the role of Au-NP monolayers in electrocatalysis is explored, with a focus on their catalytic efficiency and stability in various electrochemical reactions. Despite their potential, the deployment of Au-NP monolayers faces several challenges. The review addresses current limitations such as scalability, reproducibility, and long-term stability, proposing potential strategies to overcome these hurdles. Future prospects are also discussed, including the development of multifunctional monolayers and integration with other nanomaterials to enhance performance across different applications. In conclusion, while significant strides have been made in understanding and utilizing 2D Au-NP monolayers, ongoing research is imperative to fully exploit their capabilities. Addressing existing challenges through innovative approaches will pave the way for their widespread adoption in advanced technological applications.

Opto-Thermal-Tension Mediated Precision Large-Scale Particle Manipulation and Flexible Patterning

Large-scale particle manipulation with single-particle precision and further flexible patterning into functional structures is of huge potentials in many fields including bio-optoelectronic sensing, colloidal lithography, and wearable devices. However, it is very challenging for the precision manipulation and flexible patterning of particles on complicated curved and functional substrates. In this work, opto-thermal-tension (OTT) mediated precision large-scale particle manipulation and flexible patterning based on soap film are reported. Flexible manipulation and subsequent patterning of particles with single-particle resolution is realized by optothermal regulated surface tension on soap films. Reconfigurable patterning of particle structures with different shapes as well as large-scale ordered structures (up to 2000 particles) with particle sizes spanning two orders of magnitude (0.5-20 µm) is realized using this OTT mediation method. Importantly, due to the high flexibility of soap films, the patterned large-scale particle structures can be non-destructively transferred to curved and rough substrates, including rough iron pipe surface, leaf and skin surface. This OTT mediated method provides a new method for precision large-scale particle manipulation and flexible patterning with high versatility on complicated functional substrates, with great potentials for optoelectronic and biophotonic sensing and wearable device design on different curved and rough functional substrates.

Electrophoretic Deposition of Single Nanoparticles

The controlled assembly of colloid particles on a solid substrate has always been a major challenge in colloid and surface science. Here we provide an overview of electrophoretic deposition (EPD) of single charge-stabilized nanoparticles. We demonstrate that surface templated EPD (STEPD) assembly, which combines EPD with top-down nanofabrication, allows a wide range of nanoparticles to be built up into arbitrary structures with high speed, scalability, and excellent fidelity. We will also discuss some of the current colloid chemical limitations and challenges in STEPD assembly for sub-10 nm nanoparticles and for the fabrication of densely packed single particle arrays.

Advancements in Nanoparticle Deposition Techniques for Diverse Substrates: A Review

Nanoparticle deposition on various substrates has gained significant attention due to the potential applications of nanoparticles in various fields. This review paper comprehensively analyzes different nanoparticle deposition techniques on ceramic, polymeric, and metallic substrates. The deposition techniques covered include electron gun evaporation, physical vapor deposition, plasma enriched chemical vapor deposition (PECVD), electrochemical deposition, chemical vapor deposition, electrophoretic deposition, laser metal deposition, and atomic layer deposition (ALD), thermophoretic deposition, supercritical deposition, spin coating, and dip coating. Additionally, the sustainability aspects of these deposition techniques are discussed, along with their potential applications in anti-icing, antibacterial power, and filtration systems. Finally, the review explores the importance of deposition purities in achieving optimal nanomaterial performance. This comprehensive review aims to provide valuable insights into state-of-the-art techniques and applications in the field of nanomaterial deposition.

Electro-Biofabrication. Coupling Electrochemical and Biomolecular Methods to Create Functional Bio-Based Hydrogels

Twenty years ago, this journal published a review entitled "Biofabrication with Chitosan" based on the observations that (i) chitosan could be electrodeposited using low voltage electrical inputs (typically less than 5 V) and (ii) the enzyme tyrosinase could be used to graft proteins (via accessible tyrosine residues) to chitosan. Here, we provide a progress report on the coupling of electronic inputs with advanced biological methods for the fabrication of biopolymer-based hydrogel films. In many cases, the initial observations of chitosan's electrodeposition have been extended and generalized: mechanisms have been established for the electrodeposition of various other biological polymers (proteins and polysaccharides), and electrodeposition has been shown to allow the precise control of the hydrogel's emergent microstructure. In addition, the use of biotechnological methods to confer function has been extended from tyrosinase conjugation to the use of protein engineering to create genetically fused assembly tags (short sequences of accessible amino acid residues) that facilitate the attachment of function-conferring proteins to electrodeposited films using alternative enzymes (e.g., transglutaminase), metal chelation, and electrochemically induced oxidative mechanisms. Over these 20 years, the contributions from numerous groups have also identified exciting opportunities. First, electrochemistry provides unique capabilities to impose chemical and electrical cues that can induce assembly while controlling the emergent microstructure. Second, it is clear that the detailed mechanisms of biopolymer self-assembly (i.e., chitosan gel formation) are far more complex than anticipated, and this provides a rich opportunity both for fundamental inquiry and for the creation of high performance and sustainable material systems. Third, the mild conditions used for electrodeposition allow cells to be co-deposited for the fabrication of living materials. Finally, the applications have been expanded from biosensing and lab-on-a-chip systems to bioelectronic and medical materials. We suggest that electro-biofabrication is poised to emerge as an enabling additive manufacturing method especially suited for life science applications and to bridge communication between our biological and technological worlds.

Directed Assembly of Nanomaterials for Making Nanoscale Devices and Structures: Mechanisms and Applications

Nanofabrication has been utilized to manufacture one-, two-, and three-dimensional functional nanostructures for applications such as electronics, sensors, and photonic devices. Although conventional silicon-based nanofabrication (top-down approach) has developed into a technique with extremely high precision and integration density, nanofabrication based on directed assembly (bottom-up approach) is attracting more interest recently owing to its low cost and the advantages of additive manufacturing. Directed assembly is a process that utilizes external fields to directly interact with nanoelements (nanoparticles, 2D nanomaterials, nanotubes, nanowires, etc.) and drive the nanoelements to site-selectively assemble in patterned areas on substrates to form functional structures. Directed assembly processes can be divided into four different categories depending on the external fields: electric field-directed assembly, fluidic flow-directed assembly, magnetic field-directed assembly, and optical field-directed assembly. In this review, we summarize recent progress utilizing these four processes and address how these directed assembly processes harness the external fields, the underlying mechanism of how the external fields interact with the nanoelements, and the advantages and drawbacks of utilizing each method. Finally, we discuss applications made using directed assembly and provide a perspective on the future developments and challenges.

Optical coupling of overlapping nanopillars

Engineering of nanophotonic devices for controlling light requires deep understanding of the interaction between their subwavelength structure elements. Theoretical approaches based on the multiple scattering theory provide simple analytics valuable for design. However, they consider different elements separated by the surrounding medium. Here, we develop an approach to study wave coupling in the case of overlapping particles. We consider the simplest system-a dimer of nanopillars-and find that it can be described by a three-oscillator model. Two modes correspond to the multipole response of isolated particles that interact through radiating and evanescent waves in accordance with the conventional multiple scattering theory, but there exists a third effective non-resonant oscillator supporting a direct mode coupling via the intersecting part. Our simple model yields results with a reliable agreement with numerical simulations and allows insight into the physical processes underlying the collective response of a cluster of overlapped subwavelength particles.

Fabrication of Single-Nanocrystal Arrays

To realize the full potential of nanocrystals in nanotechnology, it is necessary to integrate single nanocrystals into addressable structures; for example, arrays and periodic lattices. The current methods for achieving this are reviewed. It is shown that a combination of top-down lithography techniques with directed assembly offers a platform for attaining this goal. The most promising of these directed assembly methods are reviewed: capillary force assembly, electrostatic assembly, optical printing, DNA-based assembly, and electrophoretic deposition. The last of these appears to offer a generic approach to fabrication of single-nanocrystal arrays.

Two-Dimensional Nonclose-Packed Colloidal Crystals by the Electrostatic Adsorption of Three-Dimensional Charged Colloidal Crystals

We demonstrate that nonclose-packed two-dimensional (2D) colloidal crystals fixed on flat solid surfaces can be obtained by the electrostatic adsorption of three-dimensional (3D) charged colloidal crystals onto oppositely charged substrates. 3D colloidal crystals of negatively charged polystyrene (diameter d = 500 nm) and silica (d = 510 and 550 nm) particles were formed in their aqueous dispersions. Then, a single layer of the 3D crystals (the particle volume fraction = ∼0.07-0.3) was adsorbed onto a glass surface, which was earlier modified with 3-aminopropyltriethoxysilane (APTES), a cationic silane coupling reagent. Under salt-free conditions, the lowermost layer of the 3D crystals, which was oriented parallel to the substrate, was adsorbed onto the substrate surface, forming 2D crystals. Centimeter-sized, large 2D silica crystals were produced by combining a unidirectional 3D crystallization of the silica colloid under a base concentration gradient and a unidirectional adsorption under an acidic concentration gradient, which allowed tuning of the charge number on the APTES-modified substrate. The interparticle separations of the resulted 2D crystals did not vary greatly (within 5%) over a large area (length: 2 cm); however, the separations were smaller than the initial value because of gravitational sedimentation. We also produced 2D crystals of gold particles (d = 250 nm), which we expect to be applicable as plasmonic materials. The present study will provide a facile strategy to produce nonclose-packed 2D colloidal crystals of various types of particles, including large and high-density particles.

Heterogeneous Integration of Three-Primary-Color Photoluminescent Nanoparticle Arrays with Defined Interfaces

Minimized photoluminescent devices require both high-density fluorescent arrays and minimal cross-talk between neighboring pixels on the limited area. However, the challenges to achieve the overall integration of nanomaterial-based devices hinder the development of microscale full-color displays, including micro/nanoarray density, orientation control, multimaterial interface morphology, and uniform colors. Here, we report a heterogeneous integration approach to control the orientation, combination, and density of fluorescent micro/nanoarrays on flexible substrates. By controlling the defined interface and critical shrinkage width of liquid bridges, the width of three-primary-color micro/nanolines reached 100 nm. The interval between two parallel luminous lines is down to 40 μm, and the optical cross-talk effect is remarkably reduced. This work provides a facile approach to prepare high-performance micro-photoluminescent and imaging arrays for next-generation flexible display and lighting technology.

Direct Assembly of Large Area Nanoparticle Arrays

A major goal of nanotechnology is the assembly of nanoscale building blocks into functional optical, electrical, or chemical devices. Many of these applications depend on an ability to optically or electrically address single nanoparticles. However, positioning large numbers of single nanocrystals with nanometer precision on a substrate for integration into solid-state devices remains a fundamental roadblock. Here, we report fast, scalable assembly of thousands of single nanoparticles using electrophoretic deposition. We demonstrate that gold nanospheres down to 30 nm in size and gold nanorods <100 nm in length can be assembled into predefined patterns on transparent conductive substrates within a few seconds. We find that rod orientation can be preserved during deposition. As proof of high fidelity scale-up, we have created centimeter scale patterns comprising more than 1 million gold nanorods.

Facing Challenges in Real-Life Application of Surface-Enhanced Raman Scattering: Design and Nanofabrication of Surface-Enhanced Raman Scattering Substrates for Rapid Field Test of Food Contaminants

Surface-enhanced Raman scattering (SERS) is capable of detecting a single molecule with high specificity and has become a promising technique for rapid chemical analysis of agricultural products and foods. With a deeper understanding of the SERS effect and advances in nanofabrication technology, SERS is now on the edge of going out of the laboratory and becoming a sophisticated analytical tool to fulfill various real-world tasks. This review focuses on the challenges that SERS has met in this progress, such as how to obtain a reliable SERS signal, improve the sensitivity and specificity in a complex sample matrix, develop simple and user-friendly practical sensing approach, reduce the running cost, etc. This review highlights the new thoughts on design and nanofabrication of SERS-active substrates for solving these challenges and introduces the recent advances of SERS applications in this area. We hope that our discussion will encourage more researches to address these challenges and eventually help to bring SERS technology out of the laboratory.

Uniformly spaced nanoscale cracks in nanoparticle films deposited by convective assembly

Rapid convective deposition is used to assemble nanoparticle coatings from suspension, with controllable thickness. Varying film thickness generates stress-induced linear cracks with highly monodisperse spacing. Film thickness is controlled through mechanical means, suspension volume fraction, and the use of applied thermal gradients. These cracks extend in the deposition direction, and a uniform crack spacing from 2 to 160μm is observed. The nanoparticle film thickness is the relevant length scale for hydrodynamic flow, and films will crack with this spacing, in a characteristic manner to minimize the system energy and capillary stresses. As expected from this energy minimization problem and relevant theory, the correlation between coating thickness and crack spacing is highly linear. Because this process is continuous, continuous cracks have potential as a high-throughput method of fabricating nanoscale channels for microfluidics and MEMS.

Mesoscale Particle-Based Model of Electrophoretic Deposition

We present and evaluate a semiempirical particle-based model of electrophoretic deposition using extensive mesoscale simulations. We analyze particle configurations in order to observe how colloids accumulate at the electrode and arrange into deposits. In agreement with existing continuum models, the thickness of the deposit increases linearly in time during deposition. Resulting colloidal deposits exhibit a transition between highly ordered and bulk disordered regions that can give rise to an appreciable density gradient under certain simulated conditions. The overall volume fraction increases and falls within a narrow range as the driving force due to the electric field increases and repulsive intercolloidal interactions decrease. We postulate ordering and stacking within the initial layer(s) dramatically impacts the microstructure of the deposits. We find a combination of parameters, i.e., electric field and suspension properties, whose interplay enhances colloidal ordering beyond the commonly known approach of only reducing the driving force.