Transverse Orientation of Lamellae and Cylinders by Solution Extrusion of a Pentablock Copolymer

Controlling Topography and Crystallinity of Melt Electrowritten Poly(ɛ-Caprolactone) Fibers

Melt electrowriting (MEW) is an aspiring 3D printing technology with an unprecedented resolution among fiber-based printing technologies. It offers the ability to direct-write predefined designs utilizing a jet of molten polymer to fabricate constructs composed of fibers with diameters of only a few micrometers. These dimensions enable unique construct properties. Poly(ɛ-caprolactone) (PCL), a semicrystalline polymer mainly used for biomedical and life science applications, is the most prominent material for MEW and exhibits excellent printing properties. Despite the wealth of melt electrowritten constructs that have been fabricated by MEW, a detailed investigation, especially regarding fiber analysis on a macro- and microlevel is still lacking. Hence, this study systematically examines the influence of process parameters such as spinneret diameter, feeding pressure, and collector velocity on the diameter and particularly the topography of PCL fibers and sheds light on how these parameters affect the mechanical properties and crystallinity. A correlation between the mechanical properties, crystallite size, and roughness of the deposited fiber, depending on the collector velocity and applied feeding pressure, is revealed. These findings are used to print constructs composed of fibers with different microtopography without affecting the fiber diameter and thus the macroscopic assembly of the printed constructs.

Widely Tunable Morphologies in Block Copolymer Thin Films Through Solvent Vapor Annealing Using Mixtures of Selective Solvents

Thin films of block copolymers are extremely attractive for nanofabrication because of their ability to form uniform and periodic nanoscale structures by microphase separation. One shortcoming of this approach is that to date the design of a desired equilibrium structure requires synthesis of a block copolymer de novo within the corresponding volume ratio of the blocks. In this work, we investigated solvent vapor annealing in supported thin films of poly(2-hydroxyethyl methacrylate)-block-poly(methyl methacrylate) [PHEMA-b-PMMA] by means of grazing incidence small angle X-ray scattering (GISAXS). A spin-coated thin film of lamellar block copolymer was solvent vapor annealed to induce microphase separation and improve the long-range order of the self-assembled pattern. Annealing in a mixture of solvent vapors using a controlled volume ratio of solvents (methanol, MeOH, and tetrahydrofuran, THF), which are chosen to be preferential for each block, enabled selective formation of ordered lamellae, gyroid, hexagonal or spherical morphologies from a single block copolymer with a fixed volume fraction. The selected microstructure was then kinetically trapped in the dry film by rapid drying. To our knowledge, this paper describes the first reported case where in-situ methods are used to study the transition of block copolymer films from one initial disordered morphology to four different ordered morphologies, covering much of the theoretical diblock copolymer phase diagram.

Evolution of unique nano-cylindrical structure in poly(styrene-b-isoprene-b-styrene) prepared under "dynamic packing injection moulding"

This work reports the evolution of ordered nano-cylindrical structures in a thermoplastic elastomer, poly(styrene-b-isoprene-b-styrene) (SIS), utilizing a newly designed processing technique, so-called "dynamic-packing injection moulding". In this injection moulding technique, controlled oscillating shears with different shear cessation times under constant pressure were applied on the moulded samples during cooling. It was found that these additional controlled oscillating shears resulted in a change of orientation in skin-core structures in these samples, compared with corresponding "reference" samples processed via traditional injection moulding (without controlled oscillating shears). For the "reference" samples, a highly oriented PS cylindrical structure combined with relatively weak lateral ordering was observed in their skin layers, whereas the lateral ordering of the PS nano-cylinders gradually disappeared when entering the core region. On the other hand, for the SIS samples obtained via "dynamic-packing injection moulding", the orientation of the PS nano-cylinders in the skin layers was similar to the case of the "reference" sample due to their extremely fast cooling rate. However, the lateral ordering of these cylinders had been extended to the core region. With an increase in the cessation time, the lateral ordering of the PS nano-cylinders was further improved and finally resulted in hexagonal lateral packing along the flow direction in the mould. Furthermore, a mixture of parallel/perpendicular orientation of the cylinders relative to the flow direction was found, particularly when the cessation time was short (such as 3 s). We speculated that this specific perpendicular orientation was a transient state for development of a final parallel orientation aligned with the flow direction with increasing cessation time, accompanied by a further enhancement of the nano-cylindrical parallel orientation. This study could provide a better understanding of the shear and relaxation effects on the structural evolution of this class of thermoplastic elastomers, enhancing supramolecular ordered cylindrical orientation in the core region, and paving a way to tune the nano-structures of block copolymers via this new processing technique to achieve desired properties.