Crystallization of Polyethylene Blends under Shear Flow. Effects of Crystallization Temperature and Ultrahigh Molecular Weight Component

Effect of Ultra-High-Molecular-Weight Molecular Chains on the Morphology, Crystallization, and Mechanical Properties of Polypropylene

The effects of the ultra-high-molecular-weight (UHMW) component of polypropylene (PP) on its rheological properties, crystallization behavior, and solid-state mechanical properties were investigated using various measurement techniques. The terminal relaxation time-determined by measuring the linear viscoelasticity-was increased by adding the UHMW component. The increase in the melt elasticity produced by adding the UHMW component was observed by measuring the steady-state shear flow, although the shear viscosity was not greatly affected. Owing to the long characteristic time of the Rouse relaxation of the UHMW component, PP with the UHMW component formed highly oriented structures through a shear-induced crystallization process. The addition of the UHMW component enhanced the orientation and regularity of crystalline structure for extruded films. Therefore, the Young's modulus, yield stress, and strength were higher in the PP film containing the UHMW component than in one without the UHMW component, irrespective of the direction of tensile deformation.

Magnetic and Dielectric Properties of Nano- and Micron-BiFeO3/LDPE Composites with Magnetization Treatments

By means of magnetization treatments at ambient temperature and elevated temperatures, the nano- and micron-bismuth ferrate/low density polyethylene (BiFeO₃/LDPE) dielectric composites are developed to explore the material processing method to modify the crystalline morphology, magnetic and dielectric properties. The magnetic field treatment can induce the dipole in the LDPE macromolecular chain which leads to preferred orientation of polyethylene crystal grains to the direction of the magnetization field. The surface morphology of the materials measured by atomic force microscope (AFM) implies that the LDPE macromolecular chains in BiFeO₃/LDPE composites have been orderly arranged and form thicker lamellae accumulated with a larger spacing after high temperature magnetization, resulting in the increased dimension and orientation of spherulites. The residual magnetization intensities of BiFeO₃/LDPE composites have been significantly improved by magnetization treatments at ambient temperature. After this magnetization at ambient temperature, the M_R of nano- and micron-BiFeO₃/LDPE composites approach to 4.415 × 10⁻³ and 0.690 × 10⁻³ emu/g, respectively. The magnetic moments of BiFeO₃ fillers are arranged parallel to the magnetic field direction, leading to appreciable enhancement of the magnetic interactions between BiFeO₃ fillers, which will inhibit the polarization of the electric dipole moments at the interface between BiFeO₃ fillers and the LDPE matrix. Therefore, magnetization treatment results in the lower dielectric constant and higher dielectric loss of BiFeO₃/LDPE composites. It is proven that the magnetic and dielectric properties of polymer dielectric composites can be effectively modified by the magnetization treatment in the melt blending process of preparing composites, which is expected to provide a technical strategy for developing magnetic polymer dielectrics.

Rheological Link Between Polymer Melts with a High Molecular Weight Tail and Enhanced Formation of Shish-Kebabs

Presence of an ultra high molecular weight (UHMw) fraction in flowing polymer melts is known to facilitate formation of oriented crystalline structures significantly. The UHMw fraction manifests itself as a minor tail in the molar mass distribution and is hardly detectable in the canonical characterization methods. In this study, alternatively, we demonstrate how the nonlinear extensional rheology reveals to be a very sensitive characterization tool for investigating the effect of the UHMw-tail on the structural ordering mechanism. Samples containing a UHMw-tail relative to samples without, exhibit a clear increase in extensional stress that is directly correlated with the crystalline orientation of the quenched samples. Extensional rheology, particularly, in combination with linear creep measurements, thus, enables the conformational evolution of the UHMw-tail to be studied and linked to the enhanced formation of oriented structures.

A Phase Field Technique for Modeling and Predicting Flow Induced Crystallization Morphology of Semi-Crystalline Polymers

Flow induced crystallization of semi-crystalline polymers is an important issue in polymer science and engineering because the changes in morphology strongly affect the properties of polymer materials. In this study, a phase field technique considering polymer characteristics was established for modeling and predicting the resulting morphologies. The considered crystallization process can be divided into two stages, which are nucleation upon the flow induced structures and subsequent crystal growth after the cessation of flow. Accordingly, the proposed technique consists of two parts which are a flow induced nucleation model based on the calculated information of molecular orientation and stretch, and a phase field crystal growth model upon the oriented nuclei. Two-dimensional simulations are carried out to predict the crystallization morphology of isotactic polystyrene under an injection molding process. The results of these simulations demonstrate that flow affects crystallization morphology mainly by producing oriented nuclei. Specifically, the typical skin-core structures along the thickness direction can be successfully predicted. More importantly, the results reveal that flow plays a dominant part in generating oriented crystal morphologies compared to other parameters, such as anisotropy strength, crystallization temperature, and physical noise.

Fast mold surface temperature evolution: relevance of asymmetric surface heating for morphology of iPP molded samples

It is widely accepted that mold temperature has a strong effect on the amount of molecular orientation and morphology developed in a non-isothermal flowing melt.

Formation of shish-kebabs in injection-molded poly(L-lactic acid) by application of an intense flow field

Unlike polyolefins (e.g., isotactic polypropylene), it is still a great challenge to form rich shish-kebabs in biodegradable poly(L-lactic acid) (PLLA) because of its short chain length and semirigid chain backbone. In the present work, a modified injection molding technology, named oscillation shear injection molding, was applied to provide an intense shear flow on PLLA melt in mold cavity, in order to promote shear-induced crystallization of PLLA. Additionally, a small amount of poly(ethylene glycol) (PEG) with flexible chains was introduced for improving the crystallization kinetics. Numerous shish-kebabs of PLLA were achieved in injection-molded PLLA for the first time. High-resolution scanning electronic microscopy and small-angle X-ray scattering showed a structure feature of shish-kebabs with a diameter of around 0.7 μm and a long period of ~20 nm. The wide-angle X-ray diffraction results showed that shish-kebabs had more ordered crystalline structure of α-form. A significant improvement of the mechanical properties was obtained; the tensile strength and modulus increased to 73.7 and 1888 MPa from the initial values of 64.9 and 1684 MPa, respectively, meanwhile the ductility is not deteriorated. Interestingly, when shish-kebabs form in the PLLA/PEG system, a bamboo-like bionic structure comprising a hard skin layer and a soft core develops in injection-molded specimen. This unique structure leads to a great balance of mechanical properties, including substantial increments of 26, 20, and 112% in the tensile strength, modulus, and impact toughness, compared to the control sample. Further exploration will give a rich fundamental understanding in the shear-induced crystallization and morphology manipulation of PLLA, aiming to achieve superior PLLA products.

Tuning the superstructure of ultrahigh-molecular-weight polyethylene/low-molecular-weight polyethylene blend for artificial joint application

An easy approach was reported to achieve high mechanical properties of ultrahigh-molecular-weight polyethylene (UHMWPE)-based polyethylene (PE) blend for artificial joint application without the sacrifice of the original excellent wear and fatigue behavior of UHMWPE. The PE blend with desirable fluidity was obtained by melt mixing UHMWPE and low molecular weight polyethylene (LMWPE), and then was processed by a modified injection molding technology-oscillatory shear injection molding (OSIM). Morphological observation of the OSIM PE blend showed LMWPE contained well-defined interlocking shish-kebab self-reinforced superstructure. Addition of a small amount of long chain polyethylene (2 wt %) to LMWPE greatly induced formation of rich shish-kebabs. The ultimate tensile strength considerably increased from 27.6 MPa for conventional compression molded UHMWPE up to 78.4 MPa for OSIM PE blend along the flow direction and up to 33.5 MPa in its transverse direction. The impact strength of OSIM PE blend was increased by 46% and 7% for OSIM PE blend in the direction parallel and vertical to the shear flow, respectively. Wear and fatigue resistance were comparable to conventional compression molded UHMWPE. The superb performance of the OSIM PE blend was originated from formation of rich interlocking shish-kebab superstructure while maintaining unique properties of UHMWPE. The present results suggested the OSIM PE blend has high potential for artificial joint application.