In Situ Synchrotron X-ray Scattering Study on Isotactic Polypropylene Crystallization under the Coexistence of Shear Flow and Carbon Nanotubes

Molecular dynamics simulations of the effects of carbon nanotube content on stretch-induced crystallization of polyethylene/carbon nanotube nanocomposites

In the present work, we used molecular dynamics simulations to study the effects of carbon nanotube (CNT) content on stretch-induced crystallization behaviors in CNT filled polyethylene systems. During high-temperature stretching,...

The Influence of Melt Status and Beta-Nucleation Agent Distribution on the Crystallization of Isotactic Polypropylene

Although being investigated extensively in past decades, the factors affecting β-crystallization in β-nucleating agent/iPP composites have not been identified completely. In this study, β-crystallization in mesomorphic melt and free melt...

In-Situ Isothermal Crystallization of Poly(l-lactide)

The isothermal crystallization of poly(l-lactide) (PLLA) has been investigated by in-situ wide angle X-ray diffraction (WAXD) and polarized optical microscopes (POM) equipped with a hot-stage accessory. Results showed that the spherulites of PLLA were formed at high temperature, whereas irregular morphology was observed under a low temperature. This can be attributed to the varying rates of crystallization of PLLA at different temperatures. At low temperatures, the nucleation rate is fast and hence the chains diffuse very slow, resulting in the formation of imperfect crystals. On the other hand, at high temperatures, the nucleation rate is slow and the chains diffuse fast, leading to the formation of perfect crystals. The change in the value of the Avrami exponent with temperature further verifies the varying trend in the morphological feature of the crystals.

Synergistic Effect of Pressurization Rate and β-Form Nucleating Agent on the Multi-Phase Crystallization of iPP

Using a homemade pressure device, we explored the synergistic effect of pressurization rate and β-form nucleating agent (β-NA) on the crystallization of an isotactic polypropylene (iPP) melt. The obtained samples were characterized by combining small angle X-ray scattering and synchrotron wide angle X-ray diffraction. It was found that the synergistic application of pressurization and β-NA enables the preparation of a unique multi-phase crystallization of iPP, including β-, γ- and/or mesomorphic phases. Pressurization rate plays a crucial role on the formation of different crystal phases. As the pressurization rate increases in a narrow range between 0.6–1.9 MPa/s, a significant competitive formation between β- and γ-iPP was detected, and their relative crystallinity are likely to be determined by the growth of the crystal. When the pressurization rate increases further, both β- and γ-iPP contents gradually decrease, and the mesophase begins to emerge once it exceeds 15.0 MPa/s, then mesomorphic, β- and γ- iPP coexist with each other. Moreover, with different β-NA contents, the best pressurization rate for β-iPP growth is the same as 1.9 MPa/s, while more β-NA just promotes the content of β-iPP under the rates lower than 1.9 MPa/s. In addition to inducing the formation of β-iPP, it shows that β-NA can also significantly promote the formation of γ-iPP in a wide pressurization rate range between 3.8 to 75 MPa/s. These results were elucidated by combining classical nucleation theory and the growth theory of different crystalline phases, and a theoretical model of the pressurization-induced crystallization is established, providing insight into understanding the multi-phase structure development of iPP.

Modulating the Molecular Geometry and Solution Self-Assembly of Amphiphilic Polypeptoid Block Copolymers by Side Chain Branching Pattern

Solution self-assembly of coil-crystalline diblock copolypeptoids has attracted increasing attention due to its capability to form hierarchical nanostructures with tailorable morphologies and functionalities. While the N-substituent (or side chain) structures are known to affect the crystallization of polypeptoids, their roles in dictating the hierarchical solution self-assembly of diblock copolypeptoids are not fully understood. Herein, we designed and synthesized two types of diblock copolypeptoids, i.e., poly(N-methylglycine)-b-poly(N-octylglycine) (PNMG-b-PNOG) and poly(N-methylglycine)-b-poly(N-2-ethyl-1-hexylglycine) (PNMG-b-PNEHG), to investigate the influence of N-substituent structure on the crystalline packing and hierarchical self-assembly of diblock copolypeptoids in methanol. With a linear aliphatic N-substituent, the PNOG blocks pack into a highly ordered crystalline structure with a board-like molecular geometry, resulting in the self-assembly of PNMG-b-PNOG molecules into a hierarchical microflower morphology composed of radially arranged nanoribbon subunits. By contrast, the PNEHG blocks bearing bulky branched aliphatic N-substituents are rod-like and prefer to stack into a columnar hexagonal liquid crystalline mesophase, which drives PNMG-b-PNEHG molecules to self-assemble into symmetrical hexagonal nanosheets in solution. A combination of time-dependent small/wide-angle X-ray scattering and microscopic imaging analysis further revealed the self-assembly mechanisms for the formation of these microflowers and hexagonal nanosheets. These results highlight the significant impact of the N-substituent architecture (i.e., linear versus branched) on the supramolecular self-assembly of diblock copolypeptoids in solution, which can serve as an effective strategy to tune the geometry and hierarchical structure of polypeptoid-based nanomaterials.

The Influence of Graft Length and Density on Dispersion, Crystallisation and Rheology of Poly(ε-caprolactone)/Silica Nanocomposites

Different techniques of grafting polymer chains to filler surfaces are often employed to compatibilise filler and polymer matrices. In this paper the influence of graft length and graft density on the state of dispersion, crystallisation and rheological properties of poly(ε-caprolactone) (PCL)/silica (SiO2) nanocomposites are reported. Grafted silica nanoparticles were prepared through polymerisation of PCL from the nanoparticle surface. Graft length was controlled by the reaction time, while the grafting density was controlled by the monomer-to-initiator ratio. Grafted nanoparticles were mixed with PCL of different molecular weights and the state of dispersion was assessed. Different matrix-to-graft molecular weight ratios resulted in different states of dispersion. Composites based on the higher molecular weight matrix exhibited small spherical agglomerates while the lower molecular weight matrix revealed more sheet-like microstructures. The state of dispersion was found to be relatively independent of graft length and density. Under quiescent conditions the grafts showed increased nucleation ability in the higher molecular weight PCL, while in the lower molecular weight matrix the effect was less pronounced. Rheological experiments showed an increase in viscosity with increased filler content, which was beneficial for the formation of oriented structures in shear-induced crystallisation.

Effects of Solid-State Stretching on Microstructure Evolution and Physical Properties of Isotactic Polypropylene Sheets

The microstructure evolution of an isotactic polypropylene (iPP) sheet during solid-state stretching was studied. The transition of the spherulites—cylindrites was evaluated using in-situ two-dimensional wide-angle and small-angle X-ray scattering methods. The crystallinity of stretched iPP sheets was characterized by differential scanning calorimetry. The crystal morphology was observed by means of scanning electron microscopy. It was found that the differences of crystal microstructure of the iPP sheet depended on the stretching strain, which promoted the orientation of molecular chains. Amorphous molecular chains in the spherulites oriented and formed into a mesophase near the yield point, and the partially ordered mesophase was further stretched to form an oriented cylindrite structure after the yield point. The highest relative content of cylindrites appeared at 15% strain. Notably, as the amorphous phase embedded into the lamellae layer, the crystal size decreased with the increase of strain, which indicated that the crystallinity of the stretched iPP sheet was much higher than that of unstretched iPP sheet. The induced cylindrites structure played a more important role in improving the mechanical properties and heat resistance of iPP sheets. Compared with the unstretched iPP sheets, the tensile strength increased by 28%, the notch impact toughness significantly increased by 78%, and the vicat softening point increased from 104 to 112 °C.

Synergetic Toughening Effect of Carbon Nanotubes and β-Nucleating Agents on the Polypropylene Random Copolymer/Styrene-Ethylene-Butylene- Styrene Block Copolymer Blends

Polypropylene random co-polymer (PPR)/styrene-ethylene-butylene-styrene (SBS) block copolymer blends with high toughness and favorable tensile properties were successfully obtained by blending with traces of multi-wall carbon nanotubes (MWCNTs) and β-nucleating agents (β-NAs). β-NAs can effectively induce the ductile β-form crystal in the PPR matrix. Although the addition of MWCNTs was reported to be only benefit for the tensile strength of PPR and relatively disadvantageous for the toughness, the obviously synergistic toughening effect in PPR/SBS blends was found when MWCNTs and β-NAs coexisted. The notched izod impact strength of PPR/30 wt % SBS blend with MWCNTs and β-NAs increased from 11.3 to 58.9 kJ/m²; more than 5-fold increment compared with pure PPR. Meanwhile, the tensile strength retention of this PPR blend is still above 72.2%. The micro-morphology indicated that the MWCNTs can act as bridges between SBS particle and PPR matrix, effectively transferring the stress and absorbing impact energy among SBS particles.

Evolution of cellular morphologies and crystalline structures in high-expansion isotactic polypropylene/cellulose nanofiber nanocomposite foams

Herein, the development of cell morphology and crystalline microstructure of injection-molded isotactic polypropylene/cellulose nanofiber (PP/CNF) composite foams with 2-10-fold expansion ratios was investigated through scanning electron microscopy (SEM), wide-angle X-ray diffraction (WAXD), and small-angle X-ray scattering (SAXS). Compared with isotactic polypropylene (iPP) foams, the added CNF improved the cell morphology and resulted in a great reduction in cell size. Additionally, the PP lamella orientation and crystal type were notably altered during the core-back FIM process. As the expansion ratio increased, the original isotropic lamellae in the iPP foams were transformed into an oriented lamellar structure and then further transformed into a typical shish-kebab structure, while hybrid shish-kebab structures were simultaneously generated in the high-expansion PP/CNF nanocomposite foams. Accordingly, the highest content of β-crystals was observed in the low-expansion iPP foams. In contrast, the β-crystal content in PP/CNF composites decreased monotonously as the expansion ratio increased, which resulted from the combined effects of CNF's nucleating ability for α-crystals and the more dominant extensional flow effect assisted by the added CNF.

A portable extruder for in situ wide angle x-ray scattering study on multi-dimensional flow field induced crystallization of polymer

We have designed and constructed a portable extruder with a rotatable mandrel, which can be employed to study the multi-dimensional flow field (MDFF) induced crystallization of polymer combined with in situ wide angle x-ray scattering (WAXS). With the piston driving the melt sample to flow along the channel, a direct axial shear field is achieved. At the same time, the central mandrel keeps rotating under a stable speed, providing the sample with an additional circumferential shear field. By presetting different proportions of the two shear fields, namely, axial and circumferential, various flow states of the sample can be obtained, which makes it capable of investigating the effects of MDFF on polymer crystallization. We have performed an in situ WAXS experiment of MDFF induced crystallization of isotactic polypropylene based on the portable extruder at the beam line BL16B in Shanghai Synchrotron Radiation Facility. The rheological and structural information is collected simultaneously, which manifests the viability of the portable extruder on regulating MDFF and can provide guidance for polymer processing.

Formation of various crystalline structures in a polypropylene/polycarbonate in situ microfibrillar blend during the melt second flow

A special shell–core structure is formed in PP/PC/β-NA composites, which has huge potential for the improvement of mechanical performance.

More dominant shear flow effect assisted by added carbon nanotubes on crystallization kinetics of isotactic polypropylene in nanocomposites

More dominant shear flow effect with different shear rates and shear time with assistance of added carbon nanotubes (CNTs) of low amounts on the crystallization kinetics of isotactic polypropylene (iPP) in CNT/iPP nanocomposites was investigated by applying differential scanning calorimetry (DSC), polarized optical microscopy (POM), and rheometer. CNTs were chemically modified to improve the dispersity in the iPP matrix. CNT/iPP nanocomposites with different CNT contents were prepared by solution blending method. The crystallization kinetics for CNT/iPP nanocomposites under the quiescent condition studied by DSC indicates that the addition of CNTs of low amounts significantly accelerates crystallization of iPP due to heterogeneous nucleating effect of CNTs, whereas a saturation effect exists at above a critical CNT content. The shear-induced crystallization behaviors for CNT/iPP nanocomposites studied by POM and rheometry demonstrate the continuously accelerated crystallization kinetics with assistance from added CNTs, with increasing CNT content, shear rate, and shear time, without any saturation effect. The changes of nucleation density for CNT/iPP nanocomposites under different shear conditions can be quantified by using a space-filling modeling from the rheological measurements, and the results illustrate that the combined effects of added CNTs and shear flow on the acceleration of crystallization kinetics are not additive, but synergetic. The mechanisms for the synergetic effect of added CNTs and shear flow are provided.

Crystalline structures and crystallization behaviors of poly(l-lactide) in poly(l-lactide)/graphene nanosheet composites

GNS existence in PLLA favors α′ crystal formation more than α crystal formation resulting in a shift of α′–α crystal formation transition toward high T_cs.