Stretch-Induced Crystal–Crystal Transition of Polybutene-1: An in Situ Synchrotron Radiation Wide-Angle X-ray Scattering Study

Dramatically Accelerating II-I Crystal Phase Transition of Polybutene‑1 by In Situ Incorporation of H-Shape Long-Chain-Branching Structures

This communication reports an effective strategy helping address the long-troubling melt processing issue of isotactic polybutene-1 (i-PB) caused by its extremely slow II-I crystal phase transition. The solution lies in a facile synthesis of i-PB containing H-shape long-chain-branching structures (LCB-i-PB) by applying a so-called ω-alkenylmethyldichlorosilane copolymerization-hydrolysis (ACH) chemistry to butene-1 polymerization with Ziegler-Natta or metallocene catalysts. It is evident that the H-shape LCB structures effectively enhance chain entanglements of i-PB and induce an over-the-board acceleration of the overall melt crystallization process including nucleation, form II crystallization, and form II-form I phase transition. As i-PB usually requires up to a week to reach equilibrium of the II-I phase transition, it is found that with LCB-i-PB such a transition is almost finished within as short as 24 h to even higher degrees.

The Shear-Accelerated II-I Phase Transition of Isotactic Poly(1-Butene)

The II-I phase transition of isotactic poly(1-butene) (iPBu) leads to improved mechanical performance. However, this will take several weeks and increase storage and processing costs. In this work, shear forces are introduced into the supercooled iPBu melt, and the effects of isothermal crystallization temperature (Tc) and shear temperature (Tshear) on crystallization and phase transition are explored. Shear-induced transcrystalline morphology of Form II with a significantly shortened crystallization induction period can be observed at relatively high Tc (105 °C). Besides, the shear-induced Form II can transit to Form I faster than the unsheared one. In addition, the phase transition rate increases as the Tshear decreases, with the fastest rate occurring at Tshear of 120 °C. The half transition time (t1/2) is measured as 6.3 h when Tc = 105 °C, Tshear = 120 °C, which is much shorter than the 20.7 h required for unsheared samples. The accelerated phase transition of iPBu can be attributed to the stretching of molecular chains, resulting from shear treatment. This study provides a quantitative analysis of the influence of the shear treatment and the Tshear on the II-I phase transition rate. It also presents a cost-effective and straightforward approach for expediting the phase transition process.

Transition of iPB-1 with low molecular weight crystallized from solutions

The dimension or entanglement of polymer chains is crucial to chain dynamics, and the polymer chains can be diluted and disentangled in a solution by reducing the interaction with each other. This letter addresses the role of solution concentration in the crystal transition of isotactic polybutene-1 (iPB-1) with low molecular weight crystallized from solution. It turned out that the transition of iPB-1 obtained from the higher concentration of the solution is faster than that obtained from the lower one. In addition, the disparity in the transition between the early stage and later stage for samples prepared from solutions with and without stirring was characterized. DSC and X-ray experiments revealed that initial temperatures for the solution-crystallized iPB-1 to melt and crystallize into form II dominated the transition. The role of entropy in the transition was proposed as a primary factor influencing the iPB-1 transition. Increasing the concentration of the solution or stirring during crystallization increases the supersaturation for iPB-1 to crystalize from the solution and form less stable crystals. The less stable iPB-1 crystals cause the formation of form II at lower temperatures during heating. Therefore, the lower entropy in amorphous regions resulted in an enhanced propensity for the helical conformation with a lower entropy and consequently accelerated the crystal transition.

Crystal Polymorphism of Isodimorphic Polyesters Tuned by cis- and trans-C═C Comonomer Units

Polymorphism is ubiquitous in polymer crystallization due to the diversified chain conformations and interchain packings in polymer crystals. Controlling chain conformation is effective in tailoring the crystal polymorphism of polymers, which, however, is challenging at the molecular level. Herein, we have synthesized poly(butylene adipate) (PBA)-based copolymers containing C═C units and demonstrated the important role of trans/cis-C═C units in tuning the chain conformation and crystal polymorphism of polymers. Both PBA-based trans- and cis-copolymers show isodimorphic crystallization behavior with the partial inclusion of C═C units in PBA crystals. The presence of trans-C═C units favors the formation of metastable β-crystals of PBA and retards the β-to-α crystal transition upon heating due to the highly conformational matching between trans-C═C units and β-crystals. Conversely, the incorporation of cis-C═C units destroys the regularity of the trans conformation and favors the growth of α-crystals of PBA. This work has elucidated the crucial role of local chain conformation in the crystal polymorphism of polymers.

Microstructure and Tensile Properties of Melt-Spun Filaments of Polybutene-1 and Butene-1/Ethylene Copolymer

Polybutene-1 with form I crystals exhibits excellent creep resistance and environmental stress crack resistance. The filaments of polybutene-1 and its random copolymer with 4 mol% ethylene co-units were produced via extrusion melt spinning, which are expected to be in form I states and show outstanding mechanical properties. The variances in microstructure, crystallization-melting behavior, and mechanical properties between homopolymer and copolymer filaments were analyzed using SEM, SAXS/WAXD, DSC, and tensile tests. The crystallization of form II and subsequent phase transition into form I finished after the melt-spinning process in the copolymer sample while small amounts of form II crystals remained in homopolymer filaments. Surprisingly, copolymer filaments exhibited higher tensile strength and Young's modulus than homopolymer filaments, while the homopolymer films showed better mechanical properties than copolymer films. The high degree of orientation and long fibrous crystals play a critical role in the superior properties of copolymer filaments. The results indicate that the existence of ethylene increases the chain flexibility and benefits the formation of intercrystalline links during spinning, which contributes to an enhancement of mechanical properties. The structure-property correlation of melt-spun PB-1 filaments provides a reference for the development of polymer fibers with excellent creep resistance.

Crystallization and phase transition of butene/propylene copolymers

The introduction of propylene co-units into butene/propylene random copolymers can accelerate the II–I phase transition and even induce the direct formation of trigonal form I′ from an amorphous melt.

Investigation of the synergistic effect of melt-extension and nanofiller on the crystal-crystal phase transition from form II to I of isotactic polybutene-1

New questions and conjectures are raised on the crystal-crystal phase transition of isotactic polybutene-1 (iPB-1) containing nanofiller in the flow field. In this work, we investigate the phase transition from flow-induced oriented form II to I in iPB-1 blends with multi-walled carbon nanotubes (MWCNTs) with a homemade two-drum extensional rheometer combined with in situ wide-angle X-ray diffraction (WAXD) measurements. The MWCNTs show a limited promoting effect on the phase transition kinetics under quiescent conditions, while the phase transition kinetic is highly accelerated with the impose of melt-extension. When the loading extension strain is 0.5 or 2.0, the half time of phase transition (t_1/2) is shortened from tens of hours to a few hours, depending on the melt-extension strain and the MWCNTs content in iPB-1. When the extension strain increases to 3.5, t_1/2 decreases to about 30 min, which is independent of the MWCNTs content in all iPB-1 blends except in blends with MWCNTs content of 1%, where the phase transition rate in the middle and late stages is restrained. It's speculated that flow-induced molecular orientation or shish-kebab morphology affects the internal stress or stress transfer. The addition of a nanofiller enlarged the effect of melt-extension through strengthening the localized intensity of flow field. In general, the combination of nanofiller and melt-extension can obviously promote the phase transition kinetics.

Attapulgite Structure Reset to Accelerate the Crystal Transformation of Isotactic Polybutene

Isotactic polybutene (iPB) has a wide application in the water pipe field. However, the most valuable form I, needs 7 days to complete the transformation. In this study, the attapulgite (ATP), which produces lattice matching of the iPB form I, was selected to prepare an iPB/ATP composite. The Fischer–Tropsch wax (FTW) was grafted with maleic anhydride to obtain MAFT, and the ATP structure was reset by reactions with MAFT to the prepared FATP, which improved the interface compatibility of the ATP and iPB. The Fourier transform infrared spectroscopy (FT-IR) and the water contact angle test confirmed the successful synthesis of FATP. X-ray diffraction (XRD) verified that the graft of MAFT did not affect the crystal structure of ATP. The iPB + 5% FATP had the maximum flexural strength, which was 12.45 Mpa, and the flexural strength of the iPB + 5% FATP annealing for 1 day was much higher than others. Scanning electron microscope (SEM) photographs verified that FATP and iPB had good interface compatibility. The crystal transformation behavior indicated that the iPB + 5% FATP had the fastest crystal transformation rate, which proved that the reset structure, ATP, greatly accelerated the crystal transformation of iPB. This was a detailed study on the effect of lattice matching, interfacial compatibility and internal lubrication of the reset structure, ATP, in the nucleation and growth stages of iPB form I. The result was verified by XRD, differential scanning calorimetry (DSC), Avrami kinetics and polarizing microscope (POM) analysis.

Crystallization Behavior of Isotactic Polybutene Blended with Polyethylene

In this work, the melt crystallization behavior and the solid phase transition of isotactic polybutene (PB) were studied in the polybutene/high-density polyethylene (PB/PE) blends covering the whole composition range. For the dynamic cooling crystallization, PE exhibits almost the same crystallization temperature in all blends, whereas PB exhibits a distinct non-monotonic dependence on the composition ratio. Combining the ex situ X-ray diffraction and in situ Fourier transform infrared spectroscope, it was demonstrated that during cooling at 10 °C/min, the presence of at least 70 wt% PE can induce the formation of form I' directly from the amorphous melt. The detailed relations of polymorphism with temperature were systematically investigated for the PB/PE blends. Different from the formation of the sole tetragonal phase with ≤50 wt% PE, the trigonal form I' could crystallize directly from amorphous melt with ≥60 wt% PE, which can be further enhanced by elevating the temperature of isothermal crystallization. Interestingly, the critical lowest temperature of obtaining pure form I' was 85 °C with 70 wt% PE and decreased to 80 °C as the PE fraction was increased to 80 wt%. On the other hand, the spontaneous phase transition from the kinetically favored form II into the thermodynamically stable form I was also explored with X-ray diffraction methods. It was found that at the room temperature, phase transition kinetics can be significantly accelerated by blending at least 70 wt% PE.

Retarded Crystallization and Promoted Phase Transition of Freeze-Dried Polybutene-1: Direct Evidence for the Critical Role of Chain Entanglement

Polymorphism and crystal transition are common phenomena of semicrystalline polymers. These two behaviors are known to be controlled by the nucleation and chain mobility of polymers, both of which are constrained by the chain entanglement at the molecular level. However, the role of chain entanglement in polymorphic crystallization and crystal phase transition of polymers has not been well understood. Herein, we use isotactic polybutene-1 (PB-1) as a model polymorphic polymer and present the crucial role of chain entanglement in the polymorphic crystallization kinetics and solid-solid phase transition. A series of less-entangled PB-1 with different entanglement degrees were successfully prepared by freeze-drying the polymer dilute solution. Compared to the bulk sample and re-entangled one, chain disentangling of PB-1 suppressed the crystallization kinetics of form II but significantly increased the phase transition rate and final transition degree from form II to form I. The disentangling-promoted II-I phase transition originated from the reduced nucleation barrier and enhanced chain mobility. This work would advance the in-depth understanding on the formation and transition mechanisms of polymorphic polymer crystals at the molecular level.

Toughening of polybutene-1 with form I′ induced by rapid pressurization

Combined with in situ wide angle X-ray diffraction, the mechanical properties of polybutene-1 with rapid pressurization are investigated. The toughness of polybutene-1 can be improved significantly by forms I/I′ produced by rapid pressurization.

Chain dimension and crystallization temperature affect the – transition of isotactic polybutene-1

The molecular weight dependence of the II–I phase transformation shows significant differences between isothermally and non-isothermally crystallized iPB-1.

Interfacial Compatibility on the Crystal Transformation of Isotactic Poly (1-Butene)/Herb Residue Composite

Isotactic poly (1-butene) (iPB) has excellent properties which are recognized as a green and energy saving product. However, the most stable and valuable crystal form I had a spontaneous transformation that took as long as seven days to complete. As a special solid waste, the herb residue (HR) is rich in cellulose which has great potential to accelerate the crystal transformation of the iPB. However, the polarity of HR results in the interface compatibility with non-polar iPB. In this study, the HR was modified by silane coupling agent (KH570) to obtain KHR and the iPB/HR composite was prepared. The FTIR spectrum was indicated that the organic functional groups of KH570 successfully graft onto the surface of HR and the water contact angle test was indicated that the hydrophilicity of the KHR was greatly decreased. The complete crystal transformation time is 7 days for iPB, 6 days for iPB+5% HR but only 3 days for iPB+5% KHR. The addition of the HR and KHR improve the thermal stability of the composite and this beneficial effect is more obvious for KHR. After annealing for 5 days, the physical properties value include tensile strength, flexural strength, and HDT of iPB+5% HR reach that of pure iPB after annealing for 7 days, but only 3 days for iPB+5% KHR. The TG analysis and SEM photographs give clear evidence that the beneficial effect of KH570 modified HR on improving the interface compatibility with iPB.

The II-I Phase Transition Behavior of Butene-1 Copolymers with Hydroxyl Groups

The crystallization and II–I phase transition of functionalized polybutene-1 with hydroxyl groups were investigated by differential scanning calorimetry. The results show that the incorporated hydroxyl groups increase the nucleation density but decrease the growth rate in melt crystallization. Interestingly, for the generated tetragonal form II, the presence of polar hydroxyl groups can effectively accelerate the phase transition into the thermodynamically stable modification of trigonal form I, especially with stepwise annealing and high incorporation. Using stepwise annealing, II–I phase transition was enhanced by an additional nucleation step performed at a relatively low temperature, and the optimal nucleation temperature to obtain the maximum transition degree was ‒10 °C, which is independent from the content of hydroxyl groups. Furthermore, the accelerating effect of hydroxyl groups on the II–I transition kinetics can be increased by reducing the crystallization temperature when preparing form II crystallites. These results provide a potential molecular design approach for developing polybutene-1 materials.