Structure and Morphology Control in Crystalline Polymer–Carbon Nanotube Nanocomposites

Fused Filament Fabrication of Polyethylene/Graphene Composites for In-Space Manufacturing

Graphene-based composite materials are highly sought after for space applications due to their ability to encompass various properties, such as electrical conductivity, thermal resistance, and radiation shielding. This versatility allows for the creation of multifunctional components that can serve various purposes in space. Three-dimensional (3D) printing of composite materials in space offers a versatile and efficient means of manufacturing components, tools, and structures that are tailored to the unique challenges and requirements of space missions. In this work, we aim to develop 3D-printed composites made of medium-density polyethylene (MDPE) matrix and exfoliated graphene nanoplatelets (xGnP) as filler, using fused filament fabrication (FFF). Our research focuses on the challenges associated with the FFF process for fabricating MDPE/xGnP materials, particularly by optimizing filament extrusion and assessing the resulting material properties and space environmental compatibility. Firstly, we optimize the extrusion process, and use the MDPE/xGnP filaments to fabricate 3D-printed samples after defining the FFF parameters. We employ differential scanning calorimetry (DSC) to assess the melting properties and crystallization degree of the extruded filaments and 3D-printed samples, providing insights into the relationship between these properties and the characteristics of the initial powders. Electrical and tensile tests are carried out to evaluate the material properties after successfully mitigating challenges, such as warping and inadequate adhesion, to build plates during the printing process. Finally, we subject the 3D-printed composites to outgassing tests under exposure to the AM0 solar spectrum to evaluate their space environmental suitability. The results of this work demonstrate the capability of the FFF-based process to efficiently manufacture components made of MDPE/xGnP composites, providing optimized parameters for their potential in-space fabrication.

Morphology Tuning via Linker Modulation: Metal-Free Covalent Organic Nanostructures with Exceptional Chemical Stability for Electrocatalytic Water Splitting

The development of synthetic routes for the formation of robust porous organic polymers (POPs) with well-defined nanoscale morphology is fundamentally significant for their practical applications. The thermodynamic characteristics that arise from reversible covalent bonding impart intrinsic chemical instability in the polymers, thereby impeding their overall potential. Herein, a unique strategy is reported to overcome the stability issue by designing robust imidazole-linked POPs via tandem reversible/irreversible bond formation. Incorporating inherent rigidity into the secondary building units leads to robust microporous polymeric nanostructures with hollow-spherical morphologies. An in-depth analysis by extensive solid-state NMR (1D and 2D) study on 1H, 13C, and 14N nuclei elucidates the bonding and reveals the high purity of the newly designed imidazole-based POPs. The nitrogen-rich polymeric nanostructures are further used as metal-free electrocatalysts for water splitting. In particular, the rigid POPs show excellent catalytic activity toward the oxygen evolution reaction (OER) with long-term durability. Among them, the most efficient OER electrocatalyst (TAT-TFBE) requires 314 mV of overpotential to drive 10 mA cm-2 current density, demonstrating its superiority over state-of-the-art catalysts (RuO2 and IrO2).

Improved Yield and Electrical Properties of Poly(Lactic Acid)/Carbon Nanotube Composites by Shear and Anneal

Shear and thermal processing can greatly influence nanoparticles' orientation and dispersion, affecting the nanocomposites' conductivity and mechanical properties. The synergistic effects of shear flow and Carbon nanotubes (CNTs) nucleating ability on the crystallization mechanisms have been proven. In this study, Polylactic acid/Carbon nanotubes (PLA/CNTs) nanocomposites were produced by three different molding methods: compression molding (CM), conventional injection molding (IM), and interval injection molding (IntM). Solid annealing at 80 °C for 4 h and pre-melt annealing at 120 °C for 3 h was applied to research the CNTs' nucleation effect and the crystallized volume exclusion effect on the electrical conductivity and mechanical properties. The volume exclusion effect only significantly impacts the oriented CNTs, causing the conductivity along the transverse direction to rise by about seven orders of magnitude. In addition, the tensile modulus of the nanocomposites decreases with the increased crystallinity, while the tensile strength and modulus decrease.

Poly (3-hexylthiophene) (P3HT) Crystalsomes: Tiling 1D Polymer Crystals on a Spherical Surface

Polymer crystalsomes are a class of hollow crystalline polymer nanoparticles with shells formed by single crystals with broken translational symmetry. They have shown intriguing mechanical, thermal, and biomedical properties associated with spherical packing. Previously reported crystalsomes are formed by quasi-2D lamellae which can readily tile on a spherical surface. In this work, the formation of polymer crystalsomes formed by 1D polymer crystals is reported. Poly (3-hexylthiophene) (P3HT) is chosen as the model polymer because of its 1D growth habit. P3HT crystalsomes are successfully fabricated using a miniemulsion solution crystallization method, as confirmed by scanning electron microscopy and transmission electron microscopy. X-ray diffraction (XRD) and selected area electron diffraction experiments confirm that P3HT crystallized into a Form I crystal structure. XRD, differential scanning calorimetry and UV-Vis results reveal curvature-dependent structural, thermal and electro-optical properties.

Rheological and Mechanical Properties of Thermoplastic Crystallizable Polyimide-Based Nanocomposites Filled with Carbon Nanotubes: Computer Simulations and Experiments

Recently, a strong structural ordering of thermoplastic semi-crystalline polyimides near single-walled carbon nanotubes (SWCNTs) was found that can enhance their mechanical properties. In this study, a comparative analysis of the results of microsecond-scale all-atom computer simulations and experimental measurements of thermoplastic semi-crystalline polyimide R-BAPB synthesized on the basis of dianhydride R (1,3-bis-(3′,4-dicarboxyphenoxy) benzene) and diamine BAPB (4,4′-bis-(4″-aminophenoxy) biphenyl) near the SWCNTs on the rheological properties of nanocomposites was performed. We observe the viscosity increase in the SWCNT-filled R-BAPB in the melt state both in computer simulations and experiments. For the first time, it is proven by computer simulation that this viscosity change is related to the structural ordering of the R-BAPB in the vicinity of SWCNT but not to the formation of interchain linkage. Additionally, strong anisotropy of the rheological properties of the R-BAPB near the SWCNT surface was detected due to the polyimide chain orientation. The increase in the viscosity of the polymer in the viscous-flow state and an increase in the values of the mechanical characteristics (Young’s modulus and yield peak) of the SWCNT-R-BAPB nanocomposites in the glassy state are stronger in the directions along the ordering of polymer chains close to the carbon nanofiller surface. Thus, the new experimental data obtained on the R-BAPB-based nanocomposites filled with SWCNT, being extensively compared with simulation results, confirm the idea of the influence of macromolecular ordering near the carbon nanotube on the mechanical characteristics of the composite material.

Entropy-driven segregation in epoxy-amine systems at a copper interface

The composition of an epoxy resin at the interface with the adherend is usually different from that in the bulk due to the enrichment of a specific constituent, a characteristic called interfacial segregation. For better adhesion, it should be precisely understood how epoxy and amine molecules exist on the adherend surface and react with each other to form a three-dimensional network. In this study, the entropic factor of the segregation in a mixture of epoxy and amine at the copper interface before and after the curing reaction is discussed on the basis of a full-atomistic molecular dynamics (MD) simulation. Smaller molecules were preferentially segregated at the interface regardless of the epoxy and amine, and this segregation remained after the curing process. No segregation occurred at the interface for a combination composed of epoxy and amine molecules with a similar size. These findings make it clear that the size disparity between constituents affects the interfacial segregation via the packing and/or translational entropy. The curing reaction was slower near the interface than in the bulk, and a large amount of unreacted molecules remained there. Finally, the effect of molecular shape was also examined. Linear molecules were more likely to segregate than round-shaped ones even though they were similar in volume. We believe that these findings, which are difficult to obtain experimentally, contribute to the understanding of the interfacial adhesion phenomena on a molecular scale.

Enhanced electrochemical performance of solution-processed single-wall carbon nanotube reinforced polyvinyl alcohol nanocomposite synthesized via solution-cast method

Polyvinyl alcohol/surfactant-free single-walled carbon nanotube (PVA/SF-SWNT) nanocomposites were synthesized by a facile solution-cast technique. The effect of SF-SWNT on the structural, surface-morphological, mechanical, electrical, and electrochemical properties of the nanocomposite was studied. The surface morphology and Fourier Transform Infrared Spectroscopy demonstrate an increased degree of interaction between PVA and SF-SWNT resulting in improved mechanical strength of the nanocomposite. Incorporation of SF-SWNT was found to improve the DC electrical conductivity by almost five orders of magnitude. Furthermore, the effect of SWNT on the electrochemical properties of the nanocomposite was also studied. The PVA/SF-SWNT composite exhibits specific capacitance as high as 26.4 F g−1 at a current density 0.5 mA g−1, which is four times higher than that of PVA (6.1 F g−1). The impedance spectroscopy analysis reveals that the incorporation of SWNT reduces the charge transfer resistance of the nanocomposites resulting in better capacitive performance.

Merging versatile polymer chemistry with multifunctional nanoparticles: an overview of crosslinkable aromatic polyester matrix nanocomposites

The current trend in the global advanced material market is expeditiously shifting towards more lightweight, multifunctional configurations, considering very recent developments in electrical aircraft, biomedical devices, and autonomous automobiles. Hence, the development of novel polymer nanocomposite materials is critical to advancing the current state-of-the-art of structural material technologies to address the pressing performance demands. Aiming at expanding the existing material design space, we have investigated crosslinkable aromatic polyester matrix nanocomposites. Aromatic polyesters, in the thermosetting form, are a prospective high-performance/high-temperature polymer technology, which is on a par with conventional epoxy-derivative resins and high-performance engineering thermoplastics in the range of their potential applications. The aromatic matrix-based thermosetting nanocomposites manifest greatly enhanced physical properties enabled by a chemistry-favored robust interfacial covalent coupling mechanism developed during the in situ polymerization reaction with various nanofiller particle configurations. Here, we provide a summary review of our recent efforts in developing this novel polymer nanocomposite material system. We highlight the chemical strategy, fabrication approach, and processing techniques developed to obtain various nanocomposite representations for structural, electrical, optical, biomedical, and tribological applications. The unique characteristic features emerging in the nanocomposite morphologies, along with their physicochemical effects on the multifunctional macroscale properties, are demonstrated. This unique matrix configuration introduces superior performance elements to polymer nanocomposite applications towards designing advanced composite materials.

Structure and Morphology of Poly(lactic acid) Stereocomplex Nanofiber Shish Kebabs

We report the formation and structure of poly(lactic acid) (PLA) nanofiber shish kebabs (NFSKs) containing stereocomplex crystal (SC) shish and SC/homocrystal (HC) kebabs. PLA-based NFSKs were obtained by combining electrospinning and controlled polymer crystallization in order to investigate the interplay between PLA SC and HC formation. Nanofibers were produced by electrospinning poly(l-lactic acid)/poly(d-lactic acid) (PLLA/PDLA) blends and were used as the shish. A secondary polymer (either PDLA or PLLA/PDLA blends) was decorated on the nanofiber by an incubation method to form kebab lamellae. We show that both SC and HC kebab crystals can be formed using a SC shish following a soft epitaxy mechanism, while the subtle morphological differences in the resultant NFSKs reveal the propensity of SC nuclei in SC/HC crystallization.

Influence of lamellar thickness on the transformation of isotactic polybutylene-1/carbon nanotube nanocomposites

The crystallization transformation from form II to form I in PB-1/CNT materials is mainly influenced by the lamellar thickness.

Directed Nanoparticle Assembly through Polymer Crystallization

Nanoparticles can be assembled into complex structures and architectures by using a variety of methods. In this review, we discuss recent progress of using polymer crystallization (particularly polymer single crystals, PSCs) to direct nanoparticle assembly. PSCs have been extensively studied since 1957. Mainly appearing as quasi-two-dimensional (2D) lamellae, PSCs are typically used as model systems to determine polymer crystalline structures, or as markers to investigate the crystallization process. Recent research has demonstrated that they can also be used as nanoscale functional materials. Herein, we show that nanoparticles can be directed to assemble into complex shapes by using in situ or ex situ polymer crystal growth. End-functionalized polymers can crystallize into 2D nanosheet PSCs, which are used to conjugate with complementary nanoparticles, leading to a nanosandwich structure. These nanosandwiches can find interesting applications for catalysis, surface-enhanced Raman spectroscopy, and nanomotors. Dissolution of the nanosandwich leads to the formation of Janus nanoparticles, providing a unique method for asymmetric nanoparticle synthesis.

Nanoscale Heat Conduction in CNT-POLYMER Nanocomposites at Fast Thermal Perturbations

Nanometer scale heat conduction in a polymer/carbon nanotube (CNT) composite under fast thermal perturbations is described by linear integrodifferential equations with dynamic heat capacity. The heat transfer problem for local fast thermal perturbations around CNT is considered. An analytical solution for the nonequilibrium thermal response of the polymer matrix around CNT under local pulse heating is obtained. The dynamics of the temperature distribution around CNT depends significantly on the CNT parameters and the thermal contact conductance of the polymer/CNT interface. The effect of dynamic heat capacity on the local overheating of the polymer matrix around CNT is considered. This local overheating can be enhanced by very fast (about 1 ns) components of the dynamic heat capacity of the polymer matrix. The results can be used to analyze the heat transfer process at the early stages of “shish-kebab” crystal structure formation in CNT/polymer composites.

Supramolecular Assembly of Oriented Spherulitic Crystals of Conjugated Polymers Surrounding Carbon Nanotube Fibers

The directed assembly of conjugated polymers into macroscopic organization with controlled orientation and placement is pivotal in improving device performance. Here, the supramolecular assembly of oriented spherulitic crystals of poly(3-butylthiophene) surrounding a single carbon nanotube fiber under controlled solvent evaporation of solution-cast films is reported. Oriented lamellar structures nucleate on the surface of the nanotube fiber in the form of a transcrystalline interphase. The factors influencing the formation of transcrystals are investigated in terms of chemical structure, crystallization temperature, and time. Dynamic process measurements exhibit the linear growth of transcrystals with time. Microstructural analysis of transcrystals reveals individual lamellar organization and crystal polymorphism. The form II modification occurs at low temperatures, while both form I and form II modifications coexist at high temperatures. A possible model is presented to interpret transcrystallization and polymorphism.

Melt-Mixed Thermoplastic Nanocomposite Containing Carbon Nanotubes and Titanium Dioxide for Flame Retardancy Applications

The study of polymeric nanocomposites is a possible alternative to conventional flame retardants. The aim of the present work is to investigate the effects of carbon-nanotubes (CNT) and TiO₂ nanoparticles (NPs) on the thermo-mechanical, flammability, and electrical properties of polypropylene (PP). In this work, PP-TiO₂/CNT nanocomposites were obtained with TiO₂/CNT mixtures (ratio 1:2) through the melt extrusion process, with different weight percentage of nanoparticles (1, 5, and 10 wt %). The PP-TiO₂/CNT nanocomposites were characterized by DSC, TGA, MFI, FTIR, XRD, and SEM. It was possible to determine that the thermal stability of the PP increases when increasing the content of NPs. A contrary situation is observed in the degree of crystallinity and thermo-oxidative degradation, which decreased with respect to pure PP. The TiO₂ NPs undergo coalition and increase their size at a lower viscosity of the nanocomposite (1 and 5 wt %). The mechanical properties decreased slightly, however, the Young's modulus presented an improvement of 10% as well as electrical conductivity, this behavior was noted in nanocomposites of 10 wt % of NPs. Flammability properties were measured with a cone calorimeter, and a reduction in the peak heat release rate was observed in nanocomposites with contents of nanoparticles of 5 and 10 wt.

Polymer-Based Synthetic Routes to Carbon-Based Metal-Free Catalysts

Carbons are increasingly important as possible alternatives to expensive metal catalysts owing to the wide range of chemical properties they can exhibit and the growing set of synthetic routes available to produce them. This progress report discusses the process of making catalytic carbons from polymeric precursors, focusing on mechanisms of carbonization and how the polymer structures and synthetic procedures affect the resulting carbons. In considering what is necessary to move laboratory catalytic carbons to industrial and commercial applications, the cost and complexity to produce them are a considerable challenge to overcome. Industrially produced carbons are typically made from biopolymers such as lignin while many of the catalytic carbons studied in literature are from synthetic polymers. Thus, studying polymer-derived carbons can provide insights into the carbonization process and the properties of catalytic carbons, which can subsequently be translated to improve biopolymer-derived carbons in an economical way. Aspects of polymer carbonization discussed include carbonization mechanisms, effects of crosslinkers, polymer microstructure, heteroatom control, and effects of nanostructuring.

Self-Assembly of Rod-Coil Block Copolymers on Carbon Nanotubes: A Route toward Diverse Surface Nanostructures

In this work, it is reported that poly(γ-benzyl-l-glutamate)-block-poly(ethylene glycol) (PBLG-b-PEG) rod-coil block copolymers (BCPs) can disperse carbon nanotubes (CNTs) in solution and form various surface nanostructures on the CNTs via solution self-assembly. In an organic solvent that dissolves the BCPs, the PBLG rod blocks adsorb on CNT surfaces, and the BCPs form conformal coatings. Then, by the introduction of water, a selective solvent for PEG blocks, the BCPs in the coatings further self-assemble into diverse surface nanostructures, such as helices (left-handed or right-handed), gyros, spheres, and rings. The morphology of the surface nanostructure can be tailored by initial organic solvent composition, preparation temperature, feeding ratio of BCPs to CNTs, degree of polymerization of PBLG blocks, and diameter of the CNTs.

Structure and Morphology of Poly(vinylidene fluoride) Nanoscrolls

To date the scrolled morphology of γ-phase poly(vinylidene fluoride) (PVDF) has been witnessed via high temperature melt crystallization of crystalline thin films and through imaging of chemical etched PVDF bulk films. Here we show the first growth and characterization of free-standing γ-phase PVDF scrolls via solution crystallization. Scanning electron microscopy, transmission electron microscopy, and atomic force microscopy have been used to characterize and to further understand the fundamental preferred crystalline habit of the γ-phase of PVDF.

Size Effect of Layered Double Hydroxide Platelets on the Crystallization Behavior of Isotactic Polypropylene

Layered double hydroxide (LDH) platelets with nanosized and microsized level were synthesized and used as fillers in an isotactic polypropylene (PP) matrix. The nucleation and crystallization behavior of PP/LDH composites (denoted as 1-PPLx and 2-PPLx for composites containing nanosized and microsized LDH, respectively; x represents the mass percentage of LDH) was investigated by differential scanning calorimetry and polarized optical microscopy techniques. It is found that the crystallization temperature of PP/LDH composites is largely enhanced and the half crystallization time is reduced remarkably relative to pure PP, especially for 2-PPLx composite. The 2-PPLx composite exhibits stronger heterogeneous nucleating ability and faster crystallization rate than 1-PPLx samples with the same LDH loading. In addition, the crystallized PP/LDH composites possess significantly enhanced thermal stability, gas barrier, and flame-retardant properties relative to neat PP, which would show a broad application prospect in engineering plastics and packing industry.

Phase specific dispersion of functional nanoparticles in soft nanocomposites resulting in enhanced electromagnetic screening ability dominated by absorption

Phase specific localisation of MWNTs and magnetic FeNi alloy particles resulted in significant electromagnetic (EM) shielding effectiveness in binary co-continuous blends of PVDF and SMA.