Controllable Reversible Addition–Fragmentation Termination Monomers for Advances in Photochemically Controlled Covalent Adaptable Networks

Toughening and Imparting Deconstructability to 3D-Printed Glassy Thermosets with "Transferinker" Additives

Thermoset toughness and deconstructability are often opposing features; simultaneously improving both without sacrificing other mechanical properties (e.g., stiffness and tensile strength) is difficult, but, if achieved, could enhance the usage lifetime and end-of-life options for these materials. Here, a strategy that addresses this challenge in the context of photopolymer resins commonly used for 3D printing of glassy, acrylic thermosets is introduced. It is shown that incorporating bis-acrylate "transferinkers," which are cross-linkers capable of undergoing degenerative chain transfer and new strand growth, as additives (5-25 mol%) into homemade or commercially available photopolymer resins leads to photopolymer thermosets with substantially improved tensile toughness and triggered chemical deconstructability with minimal impacts on Young's moduli, tensile strengths, and glass transition temperatures. These properties result from a transferinker-driven topological transition in network structure from the densely cross-linked long, heterogeneous primary strands of traditional photopolymer networks to more uniform, star-like networks with few dangling ends; the latter structure more effectively bear stress yet is also more easily depercolated via solvolysis. Thus, transferinkers represent a simple and effective strategy for improving the mechanical properties of photopolymer thermosets and providing a mechanism for their triggered deconstructability.

Evolution of Molar Mass Distributions Using a Method of Partial Moments: Initiation of RAFT Polymerization

We describe a method of partial moments devised for accurate simulation of the time/conversion evolution of polymer composition and molar mass. Expressions were derived that enable rigorous evaluation of the complete molar mass and composition distribution for shorter chain lengths (e.g., degree of polymerization, Xn = N < 200 units) while longer chains (Xn ≥ 200 units) are not neglected, rather they are explicitly considered in terms of partial moments of the molar mass distribution, μxN(P)=∑n=N+1∞nx[Pn] (where P is a polymeric species and n is its’ chain length). The methodology provides the exact molar mass distribution for chains Xn < N, allows accurate calculation of the overall molar mass averages, the molar mass dispersity and standard deviations of the distributions, provides closure to what would otherwise be an infinite series of differential equations, and reduces the stiffness of the system. The method also allows for the inclusion of the chain length dependence of the rate coefficients associated with the various reaction steps (in particular, termination and propagation) and the various side reactions that may complicate initiation or initialization. The method is particularly suited for the detailed analysis of the low molar mass portion of molar mass distributions of polymers formed by radical polymerization with reversible addition-fragmentation chain transfer (RAFT) and is relevant to designing the RAFT-synthesis of sequence-defined polymers. In this paper, we successfully apply the method to compare the behavior of thermally initiated (with an added dialkyldiazene initiator) and photo-initiated (with a RAFT agent as a direct photo-iniferter) RAFT-single-unit monomer insertion (RAFT-SUMI) and oligomerization of N,N-dimethylacrylamide (DMAm).

Radical-disulfide exchange in thiol–ene–disulfidation polymerizations

The influence of radical-disulfide exchange on the polymerization and relaxation dynamics of thiol–ene–disulfide networks is investigated.

Controlling phase separated domains in UV-curable formulations with OH-functionalized prepolymers

Modification of photocurable radical systems with high molecular weight prepolymers enables access to a wide array of polymer structures and properties.

A Photoinduced Dual-Wavelength Approach for 3D Printing and Self-Healing of Thermosetting Materials

Vat photopolymerization-based 3D printing techniques have been widely used to produce high-resolution 3D thermosetting materials. However, the lack of repairability of these thermosets leads to the production of waste. In this study, reversible addition fragmentation chain transfer (RAFT) agents are incorporated into resin formulations to allow visible light (405 nm) mediated 3D printing of materials with self-healing capabilities. The self-healing process is based on the reactivation of RAFT agent embedded in the thermosets under UV light (365 nm), which enables reformation of the polymeric network. The self-healing process can be performed at room temperature without prior deoxygenation. The impact of the type and concentration of RAFT agents in the polymer network on the healing efficiency is explored. Resins containing RAFT agents enable 3D printing of thermosets with self-healing properties, broadening the scope of future applications for polymeric thermosets in various fields.

Light-Activated Stress Relaxation, Toughness Improvement, and Photoinduced Reversal of Physical Aging in Glassy Polymer Networks

A covalent adaptable network (CAN) with high glass transition temperature (T_g ), superior mechanical properties including toughness and ductility, and unprecedented spatio-temporally controlled dynamic behavior is prepared by introducing dynamic moieties capable of reversible addition fragmentation chain transfer (RAFT) into photoinitiated copper(I)-catalyzed azide-alkyne cycloaddition (CuAAC)-based networks. While the CuAAC polymerization yields glassy polymers composed of rigid triazole linkages with enhanced toughness, the RAFT moieties undergo bond exchange leading to stress relaxation upon light exposure. This unprecedented level of stress relaxation in the glassy state leads to numerous desirable attributes including glassy state photoinduced plasticity, toughness improvement during large deformation, and even photoinduced reversal of the effects of physical aging resulting in the rejuvenation of mechanical and thermodynamic properties in physically aged RAFT-CuAAC networks that undergo bond exchange in the glassy state. Surprisingly, when an allyl-sulfide-containing azide monomer (AS-N₃ ) is used to form the network, the network exhibits up to 80% stress relaxation in the glassy state (T_g  - 45 °C) under fixed displacement. In situ activation of RAFT during mechanical loading results in a 50% improvement in elongation to break and 40% improvement in the toughness when compared to the same network without light-activation of RAFT during the tensile testing.

Reversible crosslinking and fast stress relaxation in dynamic polymer networks via transalkylation using 1,4-diazabicyclo[2.2.2] octane

A dynamic covalent network using transalkylation of benzyl-DABCO crosslinkers features fast relaxation with a very strong temperature dependence. The network is de-crosslinked by an excess of DABCO.

Thermal Guanidine Metathesis for Covalent Adaptable Networks

We demonstrate that a dynamic chemical reaction that we term thermal guanidine metathesis (TGM) can serve as the basis for covalent adaptable network (CAN) materials. CANs are a class of cross-linked polymers that transition from thermoset to thermoplastic-like rheological behavior upon significant activation of reversible exchange reactions within the network and thus can be reprocessed. Small molecule studies indicate the TGM reaction proceeds by a dissociative mechanism, and guanidine-cross-linked network polymers can be reprocessed at elevated temperature. These TGM-based CANs exhibit dynamic behavior, such as dissolution in the presence of monofunctional exchange partners and stress relaxation above T_g. Additionally, differences in the activation energies obtained by small molecule kinetic studies and stress relaxation analysis are consistent with key predictions of the Semenov-Rubinstein model of thermoreversible gelation of highly cross-linked networks.

Stress Relaxation via Covalent Dynamic Bonds in Nanogel-Containing Thiol-Ene Resins

Functional nanogels are attractive additives for use in polymer composites. In this study, nanogels with internal allyl sulfide moieties throughout their network structure were prepared via a thiol-Michael addition reaction. The excess thiol-functionalized nanogels were less than 60 nm as discrete particles but act as room-temperature liquids in the bulk state. The reactive nanogels can be dispersed in and swollen by a thiol-ene matrix resin, which upon photopolymerization yields dramatically decreased levels of polymerization shrinkage stress. Furthermore, the postcured nanogel-modified polymers effectively relaxed applied stresses as well as enhanced toughness during exposure to a UV light source that activated the addition-fragmentation as a means for dynamic bond exchange. These nanogels provide a generic approach to introduce adaptable network performance that significantly improves a number of key properties of glassy cross-linked polymer.

Light-Stimulated Permanent Shape Reconfiguration in Cross-Linked Polymer Microparticles

Reconfiguring the permanent shape of elastomeric microparticles has been impossible due to the incapability of plastic deformation in these materials. To address this limitation, we synthesize the first instance of microparticles comprising a covalent adaptable network (CAN). CANs are cross-linked polymer networks capable of reconfiguring their network topology, enabling stress relaxation and shape changing behaviors, and reversible addition-fragmentation chain transfer (RAFT) is the corresponding dynamic chemistry used in this work to enable CAN-based microparticles. Using nanoimprint lithography to apply controllable deformations we demonstrate that upon light stimulation microparticles are able to reconfigure their shape to permanently fix large aspect ratios and nanoscale surface topographies.

Multiple welding of long fiber epoxy vitrimer composites

Vitrimers appear as a new class of polymers that exhibit mechanical strength and are insoluble even at high temperatures, like thermosets, and yet, like thermoplastics, they are heat processable, recyclable and weldable. The question arises whether this welding property is maintained in composite materials made of more than 50 vol% of reinforcing fibers. In this paper, we quantitatively analyze the bond strength of epoxy vitrimer-based composite plates made by resin transfer molding and compare them to their non-vitrimer counterparts made of a standard thermoset epoxy. It is demonstrated that only epoxy vitrimer samples show substantial bond strength and the ability to be repeatedly welded thanks to the exchange reactions, which promote improved surface conformity and chemical bonding between the adherands at the joint interface. This opens the way towards joining composite parts without adhesives nor mechanical fasteners.

Coordination and catalysis of Zn2+ in epoxy-based vitrimers

Network-coordinated Zn²⁺ ions activate carbonyls, promote alkoxides and hold reactants close to each other for transesterification.

Toughening of photo-curable polymer networks: a review

This review surveys relevant scientific papers and patents on the development of crosslinked epoxies and also photo-curable polymers based on multifunctional acrylates with improved toughness.

Photoinitiated Polymerization-Induced Microphase Separation for the Preparation of Nanoporous Polymer Films

We report on the use of photoinitiated reversible addition-fragmentation chain transfer (RAFT) polymerization for the facile fabrication of cross-linked nanoporous polymer films with three-dimensionally (3D) continuous pore structure. The photoinitiated polymerization of isobornyl acrylate (IBA) in the presence of 2-(dodecylthiocarbonothioylthio)-2-methylpropionic acid (CTA) and 2,2-dimethoxy-2-phenylacetophenone as a photoinitiator proceeded in a controlled manner, yet more rapidly compared to thermally initiated polymerization. When polylactide-macroCTA (PLA-CTA) was used, PLA-b-PIBA with high molar mass was obtained after several minutes of irradiation at room temperature. We confirmed that microphase separation occurs in the PLA-b-PIBA and that nanoporous PIBA can be derived from the PLA-b-PIBA precursor by selective PLA etching. To fabricate the cross-linked nanoporous polymer, IBA was copolymerized with ethylene glycol diacrylate (EGDA) in the presence of PLA-CTA to produce a cross-linked block polymer precursor consisting of bicontinuous PLA and P(IBA-co-EGDA) microdomains, via polymerization-induced microphase separation. We demonstrated that nanoporous P(IBA-co-EGDA) monoliths and films with 3D continuous pores can be readily obtained via this approach.

Longer-Term Postcure Measurement of Cuspal Deformation Induced by Dimensional Changes in Dental Materials

Aim. This paper presents a simple, versatile in vitro methodology that enables indirect quantification of shrinkage and expansion stresses under clinically relevant conditions without the need for a dedicated instrument. Methods. For shrinkage effects, resulting cusp deformation of aluminum blocks with MOD type cavity, filled with novel filling compositions and commercial cements, has been measured using a bench-top micrometer and a Linear Variable Differential Transformer (LVDT, a displacement transducer) based instrument. Results. The results demonstrated the validity of the proposed simple methodology. The technique was successfully used in longer-term measurements of shrinkage and expansion stress for several dental compositions. Conclusions. In contrast to in situ techniques where a measuring instrument is dedicated to the sample and its data collection, the proposed simple methodology allows for transfer of the samples to the environment of choice for storage and conditioning. The presented technique can be reliably used to quantify stress development of curing materials under clinically relevant (oral) conditions. This enables direct examination and comparison of structural properties corresponding to the final stage of formed networks. The proposed methodology is directly applicable to the study of self-curing systems as they require mouth-type conditions (temperature and humidity) to achieve their designed kinetics and reactions.