True solutions of single-walled carbon nanotubes for assembly into macroscopic materials

Scalable Fabrication of Ionic-Conductive Covalent Organic Framework Fibers for Capturing of Sustainable Osmotic Energy

High-performance covalent organic framework (COF) fibers are demanded for an efficient capturing of blue osmotic power because of their excellent durability, simple integration, and large scalability. However, the scalable production of COF fibers is still very challenging due to the poor solubility and fragile structure of COFs. Herein, for the first time, it is reported that COF dispersions can be continuously processed into macroscopic, meter-long, and pure COF fibers using a wet spinning approach. The two presented COF fibers can be directly used for capturing of osmotic energy, avoiding the production of composite materials that require other additives and face challenges such as phase separation and environmental issues induced by the additives. A COF fiber exhibits power densities of 70.2 and 185.3 W m-2 at 50-fold and 500-fold salt gradients, respectively. These values outperform those of most reported systems, which indicate the high potential of COF fibers for capturing of blue osmotic energy.

Ultra-Mild Fabrication of Highly Concentrated SWCNT Dispersion Using Spontaneous Charging in Solvated Electron System

The efficient dispersion of single-walled carbon nanotubes (SWCNTs) has been the subject of extensive research over the past decade. Despite these efforts, achieving individually dispersed SWCNTs at high concentrations remains challenging. In this study, we address the limitations associated with conventional methods, such as defect formation, excessive surfactant use, and the use of corrosive solvents. Our novel dispersion method utilizes the spontaneous charging of SWCNTs in a solvated electron system created by dissolving potassium in hexamethyl phosphoramide (HMPA). The resulting charged SWCNTs (c-SWCNTs) can be directly dispersed in the charging medium using only magnetic stirring, leading to defect-free c-SWCNT dispersions with high concentrations of up to 20 mg/mL. The successful dispersion of individual c-SWCNT strands is confirmed by their liquid-crystalline behavior. Importantly, the dispersion medium for c-SWCNTs exhibits no reactivity with metals, polymers, or other organic solvents. This versatility enables a wide range of applications, including electrically conductive free-standing films produced via conventional blade coating, wet-spun fibers, membrane electrodes, thermal composites, and core-shell hybrid microparticles.

Colloidal phase behavior of high aspect ratio clay nanotubes in symmetric and asymmetric electrolytes

HYPOTHESIS

Imogolite nanotubes (INTs) are unique anisometric particles with monodisperse nanometric diameters. Aluminogermanate double-walled INTs (Ge-DWINTs) are obtained with variable aspect ratios by controlling the synthesis conditions. It thus appears as an interesting model system to investigate how aspect ratio and ionic valence influence the colloidal behavior of highly anisometric rods.

EXPERIMENTS

The nanotubes were synthesized by hydrothermal treatment for 5 or 20 days to modify the aspect ratio while the electrostatic interactions were investigated by comparing the colloidal stability in symmetric and asymmetric electrolytes. The phase behavior and their related microstructure were determined by optical observations and small-angle X-ray scattering measurements, coupled with interparticle distance modelling.

FINDINGS

We revealed that colloidal suspensions of Ge-DWINTs prepared in NaCl are guided by repulsive double layer forces, undergoing different liquid crystal phase transitions before stiffen into a glass-like state. We found that the microstructure can be rationalized by taking into account the anisometric nature of the particles. By contrast, dispersions prepared with asymmetric electrolytes are governed by strong attractive forces and thus form space-filling gels containing large nanotubes aggregates.

Chitin Nanofibers Enable the Colloidal Dispersion of Carbon Nanomaterials in Aqueous Phase and Hybrid Material Coassembly

Chitin nanofibrils (ChNF) sourced from discarded marine biomass are shown as effective stabilizers of carbon nanomaterials in aqueous media. Such stabilization is evaluated for carbon nanotubes (CNT) considering spatial and temporal perspectives by using experimental (small-angle X-ray scattering, among others) and theoretical (atomistic simulation) approaches. We reveal that the coassembly of ChNF and CNT is governed by hydrophobic interactions, while electrostatic repulsion drives the colloidal stabilization of the hybrid ChNF/CNT system. Related effects are found to be transferable to multiwalled carbon nanotubes and graphene nanosheets. The observations explain the functionality of hybrid membranes obtained by aqueous phase processing, which benefit from an excellent areal mass distribution (correlated to piezoresistivity), also contributing to high electromechanical performance. The water resistance and flexibility of the ChNF/CNT membranes (along with its tensile strength at break of 190 MPa, conductivity of up to 426 S/cm, and piezoresistivity and light absorption properties) are conveniently combined in a device demonstration, a sunlight water evaporator. The latter is shown to present a high evaporation rate (as high as 1.425 kg water m-2 h-1 under one sun illumination) and recyclability.

Stable dispersion of carbon nanotubes in a molten salt of KNO3-NaNO3-NaNO2-LiNO3-LiOH

Carbon nanotubes (CNTs) have excellent mechanical and electrical properties; however, they suffer from dispersion problems in various applications. Traditional dispersing strategies of CNTs mostly use oxidation with strong acids or mechanical milling with high energy, which causes serious damage to the intrinsic structures and properties of CNTs. Therefore, it is important to develop new methods for dispersing CNTs without destroying their structures. This paper proposes to disperse CNTs in low-temperature molten salts composed of KNO3-NaNO3-NaNO2-LiNO3-LiOH. By adjusting the composition ratio of molten salts and alkaline, the interaction between charged ions and CNT electrons in the molten salt is studied. The alkaline molten salts can stably disperse CNTs and do not destroy their lengths, thereby offering better electric conductivity. This work will provide a new yet effective method for dispersing CNTs with high aspect ratios, which are important for the application of CNTs and other nanocarbons.

Kinetic Modulation of Carbon Nanotube Growth in Direct Spinning for High-Strength Carbon Nanotube Fibers

With impressive individual properties, carbon nanotubes (CNTs) show great potential in constructing high-performance fibers. However, the tensile strength of as-prepared carbon nanotube fibers (CNTFs) by floating catalyst chemical vapor deposition (FCCVD) is plagued by the weak intertube interaction between the essential CNTs. Here, we developed a chlorine (Cl)/water (H2O)-assisted length furtherance FCCVD (CALF-FCCVD) method to modulate the intertube interaction of CNTs and enhance the mechanical strength of macroscopic fibers. The CNTs acquired by the CALF-FCCVD method show an improvement of 731% in length compared to that by the conventional iron-based FCCVD system. Moreover, CNTFs prepared by CALF-FCCVD spinning exhibit a high tensile strength of 5.27 ± 0.27 GPa (4.62 ± 0.24 N/tex) and reach up to 5.61 GPa (4.92 N/tex), which outperforms most previously reported results. Experimental measurements and density functional theory calculations show that Cl and H2O play a crucial role in the furtherance of CNT growth. Cl released from the decomposition of methylene dichloride greatly accelerates the growth of the CNTs; H2O can remove amorphous carbon on the floating catalysts to extend their lifetime, which further modulates the growth kinetics and improves the purity of the as-prepared fibers. Our design of the CALF-FCCVD platform offers a powerful way to tune CNT growth kinetics in direct spinning toward high-strength CNTFs.

Phase Behavior and Rheological Properties of Size-Fractionated MXene (Ti3C2Tx) Dispersions

Understanding the dispersion behavior of MXenes is interesting from a fundamental colloid science perspective and critical to enabling the fluid-phase manufacturing of MXene devices with controlled microstructures and properties. However, the polydispersity, irregular shape, and charged surfaces of MXenes result in a complex phase behavior that is difficult to predict through theoretical calculations. As two-dimensional (2D) nanomaterials, MXenes can form lyotropic liquid crystal phases, gels, and aggregates. This work aims to elucidate the effects of MXene (Ti3C2Tx) sheet size on their phase behavior and associated rheological properties. Aqueous dispersions of large sheets with an average lateral dimension of 3.0 μm, small sheets with an average lateral dimension of 0.3 μm, and a bimodal mixture of the two sizes were investigated by using cross-polarized optical microscopy and rheology. At low concentrations, the large MXene dispersions exhibited lyotropic liquid crystal behavior and extended aligned textures, but increasing concentration resulted in the formation of dense flocs. Dispersions of small sheets formed small birefringent domains with increasing concentration but lacked long-range ordering. A bimodal mixture of these sizes enabled the formation of liquid crystalline phases with extended aligned textures with less floc formation. These results provide insights into using polydispersity to tune dispersion microstructure and rheological properties that can be applied to designing dispersions for fluid-phase manufacturing methods, such as direct ink writing.

Preparing a liquid crystalline dispersion of carbon nanotubes with high aspect ratio

We successfully prepared a surfactant-assisted carbon nanotube (CNT) liquid crystal (LC) dispersion with double-walled CNTs (DWCNTs) having a high aspect ratio (≈1378). Compared to dispersions of single-walled CNTs (SWCNTs) with lower aspect ratio, the transition concentrations from isotropic phase to biphasic state, and from biphasic state to nematic phase are lowered, which is consistent with the predictions of the Onsager theory. An aligned DWCNT film was prepared from the DWCNT dispersion by a simple bar-coating method. Regardless of the higher aspect ratio, the order parameter obtained from the film is comparable to that from SWCNTs with lower aspect ratios. This finding implies that precise control of the film formation process, including a proper selection of substrate and deposition/drying steps, is crucial to maximize the CNT-LC utilization.

Surfactant-Aided Stabilization of Individual Carbon Nanotubes in Water around the Critical Micelle Concentration

Surfactants are widely used to disperse single-walled carbon nanotubes (SWCNTs) and other nanomaterials for liquid-phase processing and characterization. Traditional techniques, however, demand high surfactant concentrations, often in the range of 1-2 wt/v% of the solution. Here, we show that optimal dispersion efficiency can be attained at substantially lower surfactant concentrations of approximately 0.08 wt/v%, near the critical micelle concentration. This unexpected observation is achieved by introducing "bare" nanotubes into water containing the anionic surfactant sodium deoxycholate (DOC) through a superacid-surfactant exchange process that eliminates the need for ultrasonication. Among the diverse ionic surfactants and charged biopolymers explored, DOC exhibits the highest dispersion efficiency, outperforming sodium cholate, a structurally similar bile salt surfactant containing just one additional oxygen atom compared to DOC. Employing all-atomistic molecular dynamics simulations, we unravel that the greater stabilization by DOC arises from its higher binding affinity to nanotubes and a substantially larger free energy barrier that resists nanotube rebundling. Further, we find that this barrier is nonelectrostatic in nature and does not obey the classical Derjaguin-Landau-Verwey-Overbeek (DLVO) theory of colloidal stability, underscoring the important role of nonelectrostatic dispersion and hydration interactions at the nanoscale, even in the case of ionic surfactants like DOC. These molecular insights advance our understanding of surfactant chemistry at the bare nanotube limit and suggest low-energy, surfactant-efficient solution processing of SWCNTs and potentially other nanomaterials.

High-Strength Carbon Nanotube Fibers from Purity Control by Atomized Catalytic Pyrolysis and Alignment Improvement by Continuous Large Prestraining

Transferring the high strength of individual carbon nanotubes (CNTs) to macroscopic fibers is still a major technical challenge. In this study, CNT fibers are wound from a hollow cylindrical assembly. In particular, atomized catalytic pyrolysis is utilized to produce the fiber and control its purity. The pristine fiber is then continuously prestrained to have a highly aligned structure for subsequent full densification. Experimental measurements show that the final fiber possesses a high tensile strength (8.0 GPa), specific strength (5.54 N tex-1 (tex: the weight (g) of a fiber of 1 km long)), Young's modulus (350 GPa), and elongation at break (4%). Such an excellent combination is superior to that of any other existing fiber and attributed to the efficient stress transfer among the highly aligned and packed CNTs. Our study provides a new strategy involving atomized catalysis for developing superstrong CNT assemblies such as fibers and films for practical applications.

Multi-functionalized carbon nanotubes towards green fabrication of heterogeneous catalyst platforms with enhanced catalytic properties under NIR light irradiation

Metal/carbon nanotubes (CNTs) have been attractive hybrid systems due to their high specific surface area and exceptional catalytic activity, but their challenging synthesis and dispersion impede their extensive applications. Herein, we report a facile and green approach towards the fabrication of metal/CNT composites, which utilizes a versatile glycopeptide (GP) both as a stabilizer for CNTs in water and as a reducing agent for noble metal ions. The abundant hydrogen bonds in GP endow the formed GP-CNTs with excellent plasticity, enabling the availability of polymorphic CNT species from dispersion to viscous paste, gel, and even to dough by increasing their concentration. The GP molecules can reduce metal precursors at room temperature without additional reducing agents, enabling the in situ immobilization of metal nanoparticles (e.g. Au, Ag, Pt, and Pd) on the CNT surface. The combination of the excellent catalytic properties of Pd particles with photothermal conversion capability of CNTs makes the Pd/CNT composite a promising catalyst for the fast degradation of organic pollutants, as demonstrated by a model catalytic reaction using 4-nitrophenol (4-NP). The conversion of 4-NP using the Pd/CNT composite as the catalyst has increased by 1.6-fold under near infrared light illumination, benefiting from the strong light-to-heat conversion effect of CNTs. Our proposed strategy opens a new avenue for the synthesis of CNT composites as a sustainable and versatile catalyst platform.

Lyotropic Boron Nitride Nanotube Liquid Crystals: Preparation, Characterization, and Wet-Spinning for Fabrication of Composite Fiber

Microfiber fabrication via wet-spinning of lyotropic liquid crystals (LCs) with anisotropic nanomaterials has gained increased attention due to the microfibers' excellent physical/chemical properties originating from the unidirectional alignment of anisotropic nanomaterials along the fiber axis with high packing density. For wet-spinning of the microfibers, however, preparing lyotropic LCs by achieving high colloidal stability of anisotropic nanomaterials, even at high concentrations, has been a critically unmet prerequisite, especially for recently emerging nanomaterials. Here, we propose a cationically charged polymeric stabilizer that can efficiently be adsorbed on the surface of boron nitride nanotubes (BNNTs), which provide steric hindrance in combination with Coulombic repulsion leading to high colloidal stability of BNNTs up to 22 wt %. The BNNT LCs prepared from the dispersions with various stabilizers were systematically compared using optical and rheological analysis to optimize the phase behavior and rheological properties for wet-spinning of the BNNT LCs. Systematic optical and mechanical characterizations of the BNNT microfibers with aligned BNNTs along the fiber axis revealed that properties of the microfibers, such as their tensile strength, packing density, and degree of BNNT alignment, were highly dependent on the quality of BNNT LCs directly related to the types of stabilizers.

Anisotropic Nanomaterial Liquid Crystals: From Fiber Spinning to Additive Manufacturing

There have long been synergistic relationships among the discovery of new anisotropic materials, advancements in liquid crystal science, and the production of manufactured goods with exciting new properties. Ongoing progress in understanding the phase behavior and shear response of lyotropic liquid crystals comprised of one-dimensional and two-dimensional nanomaterials, coupled with advancements in extrusion-based manufacturing methods, promises to enable the scalable production of solid materials with outstanding properties and controlled order across multiple length scales. This Perspective highlights progress in using anisotropic nanomaterial liquid crystals in two extrusion-based manufacturing methods: solution spinning and direct ink writing. It also describes current challenges and opportunities at the interface of nanotechnology, liquid crystalline science, and manufacturing. The intent is to inspire additional transdisciplinary research that will enable nanotechnology to fulfill its potential for producing advanced materials with precisely controlled morphologies and properties.

Acid enhanced zipping effect to densify MWCNT packing for multifunctional MWCNT films with ultra-high electrical conductivity

The outstanding electrical and mechanical properties remain elusive on macroscopic carbon nanotube (CNT) films because of the difficult material process, which limits their wide practical applications. Herein, we report high-performance multifunctional MWCNT films that possess the specific electrical conductivity of metals as well as high strength. These MWCNT films were synthesized by a floating chemical vapor deposition method, purified at high temperature and treated with concentrated HCl, and then densified due to the developed chlorosulfonic acid-enhanced zipping effect. These large scalable films exhibit high electromagnetic interference shielding efficiency, high thermoelectric power factor, and high ampacity because of the densely packed crystalline structure of MWCNTs, which are promising for practical applications.

Molecular assembly of carbon nitride-based composite membranes for photocatalytic sterilization and wound healing

A multifactorial mechanism for successful dissolution of polymeric carbon nitrides (pCN) was disclosed, enabling pCN to compound more advanced nanocomposites at the molecular level, beyond the traditional solar fuel applications in powders.

Efficient Fabrication of High-Quality Single-Walled Carbon Nanotubes and Their Macroscopic Conductive Fibers

High-purity and well-graphitized single-walled carbon nanotubes (SWCNTs) with excellent physiochemical properties are ideal building blocks for the assembly of various CNT macrostructures for a wide range of applications. We report the preparation of high-quality SWCNTs on a large scale using a floating catalyst chemical vapor deposition (FCCVD) method. Under the optimum conditions, the conversion rate of the carbon source to SWCNTs reached 28.8%, and 20.4% of the metal nanoparticles were active for SWCNT growth, which are 15% and ∼400 times higher than those previously reported for FCCVD synthesis, respectively. As a result, the prepared SWCNTs have a very low residual catalyst content of ∼1.9 wt % and a high rapid oxidation temperature of 717 °C. Using these high-quality SWCNTs, we spun macroscopic SWCNT fibers by a wet-spinning process. The resulting fibers had a high electrical conductivity of 6.67 MS/m, which is 32% higher than the best value previously reported for SWCNT fibers.

Stretchable One-Dimensional Conductors for Wearable Applications

Continuous, one-dimensional (1D) stretchable conductors have attracted significant attention for the development of wearables and soft-matter electronics. Through the use of advanced spinning, printing, and textile technologies, 1D stretchable conductors in the forms of fibers, wires, and yarns can be designed and engineered to meet the demanding requirements for different wearable applications. Several crucial parameters, such as microarchitecture, conductivity, stretchability, and scalability, play essential roles in designing and developing wearable devices and intelligent textiles. Methodologies and fabrication processes have successfully realized 1D conductors that are highly conductive, strong, lightweight, stretchable, and conformable and can be readily integrated with common fabrics and soft matter. This review summarizes the latest advances in continuous, 1D stretchable conductors and emphasizes recent developments in materials, methodologies, fabrication processes, and strategies geared toward applications in electrical interconnects, mechanical sensors, actuators, and heaters. This review classifies 1D conductors into three categories on the basis of their electrical responses: (1) rigid 1D conductors, (2) piezoresistive 1D conductors, and (3) resistance-stable 1D conductors. This review also evaluates the present challenges in these areas and presents perspectives for improving the performance of stretchable 1D conductors for wearable textile and flexible electronic applications.

Simultaneously enhanced tenacity, rupture work, and thermal conductivity of carbon nanotube fibers by raising effective tube portion

Although individual carbon nanotubes (CNTs) are superior to polymer chains, the mechanical and thermal properties of CNT fibers (CNTFs) remain inferior to synthetic fibers because of the failure of embedding CNTs effectively in superstructures. Conventional techniques resulted in a mild improvement of target properties while degrading others. Here, a double-drawing technique is developed to rearrange the constituent CNTs. Consequently, the mechanical and thermal properties of the resulting CNTFs can simultaneously reach their highest performances with specific strength ~3.30 N tex-1 (4.60 GPa), work of rupture ~70 J g-1, and thermal conductivity ~354 W m-1 K-1 despite starting from low-crystallinity materials (IG:ID ~ 5). The processed CNTFs are more versatile than comparable carbon fiber, Zylon and Dyneema. On the basis of evidence of load transfer efficiency on individual CNTs measured with in situ stretching Raman, we find that the main contributors to property enhancements are the increasing of the effective tube contribution.

Controllable Preparation and Strengthening Strategies towards High-Strength Carbon Nanotube Fibers

Carbon nanotubes (CNTs) with superior mechanical properties are expected to play a role in the next generation of critical engineering mechanical materials. Crucial advances have been made in CNTs, as it has been reported that the tensile strength of defect-free CNTs and carbon nanotube bundles can approach the theoretical limit. However, the tensile strength of macro carbon nanotube fibers (CNTFs) is far lower than the theoretical level. Although some reviews have summarized the development of such fiber materials, few of them have focused on the controllable preparation and performance optimization of high-strength CNTFs at different scales. Therefore, in this review, we will analyze the characteristics and latest challenges of multiscale CNTFs in preparation and strength optimization. First, the structure and preparation of CNTs are introduced. Then, the preparation methods and tensile strength characteristics of CNTFs at different scales are discussed. Based on the analysis of tensile fracture, we summarize some typical strategies for optimizing tensile performance around defect and tube-tube interaction control. Finally, we introduce some emerging applications for CNTFs in mechanics. This review aims to provide insights and prospects for the controllable preparation of CNTFs with ultra-high tensile strength for emerging cutting-edge applications.

Ultrastrong Hybrid Fibers with Tunable Macromolecular Interfaces of Graphene Oxide and Carbon Nanotube for Multifunctional Applications

Individual carbon nanotubes (CNT) and graphene have unique mechanical and electrical properties; however, the properties of their macroscopic assemblies have not met expectations because of limited physical dimensions, the limited degree of dispersion of the components, and various structural defects. Here, a state-of-the-art assembly for a novel type of hybrid fiber possessing the properties required for a wide variety of multifunctional applications is presented. A simple and effective multidimensional nanostructure of CNT and graphene oxide (GO) assembled by solution processing improves the interfacial utilization of the components. Flexible GOs are effectively intercalated between nanotubes along the shape of CNTs, which reduces voids, enhances orientation, and maximizes the contact between elements. The microstructure is finely controlled by the elements content ratio and dimensions, and an optimal balance improves the mechanical properties. The hybrid fibers simultaneously exhibit exceptional strength (6.05 GPa), modulus (422 GPa), toughness (76.8 J g^-1 ), electrical conductivity (8.43 MS m^-1 ), and knot strength efficiency (92%). Furthermore, surface and electrochemical properties are significantly improved by tuning the GO content, further expanding the scope of applications. These hybrid fibers are expected to offer a strategy for overcoming the limitations of existing fibers in meeting the requirements for applications in the fiber industry.

Multi-walled carbon nanotubes wrapped with polyvinylpyrrolidone can control the leaf yellowing of Alstroemeria cut flowers

The rapid yellowing of the leaves on cut flowers with leafy stems severely limits their vase life and commercial value. In this study, the effect of a composite of multi-walled carbon nanotubes (MWCNTs) and polyvinyl pyrrolidone (PVP) on the longevity of cut Alstroemeria flowers (Alstroemeria hybrida) was investigated to obtain a solution to this problem. A range of MWCNTs/PVP composite concentrations (0, 3, 6, and 9 mg L-1) was applied in a vase solution (for 24 h) as pulse treatments. Our findings indicate that the composite of MWCNTs and PVP exhibits excellent dispersibility in a vase solution. The results demonstrate that a 3 mg L-1 MWCNTs/PVP concentration was the most effective, extending the vase life of cut Alstroemeria flowers by up to 27 days. Pulsing with MWCNTs/PVP delayed the onset of floret abscission and leaf yellowing by 5 and 18 days, respectively. Additionally, when MWCNTs/PVP solution was applied to cut stems, water uptake remained consistently greater than that of the control. Additionally, MWCNTs/PVP increased the total chlorophyll content, soluble protein content, and POX enzyme activity of leaves while decreasing the malondialdehyde (MDA) content. The results indicate that this composite exhibited antimicrobial activity against gram-positive and -negative bacteria, particularly at a concentration of 3 mg L-1. This study demonstrated that adding MWCNTs/PVP to a vase solution of Alstroemeria cut flowers increased their longevity with minimal leaf yellowing symptoms compared to untreated cut stems. As a result, this nanocomposite can be used safely and effectively in vase solutions and in combination with other preservatives.

Carbonene Fibers: Toward Next-Generation Fiber Materials

The development of human society has set unprecedented demands for advanced fiber materials, such as lightweight and high-performance fibers for reinforcement of composite materials in frontier fields and functional and intelligent fibers in wearable electronics. Carbonene materials composed of sp²-hybridized carbon atoms have been demonstrated to be ideal building blocks for advanced fiber materials, which are referred to as carbonene fibers. Carbonene fibers that generally include pristine carbonene fibers, composite carbonene fibers, and carbonene-modified fibers hold great promise in transferring the extraordinary properties of nanoscale carbonene materials to macroscopic applications. Herein, we give a comprehensive discussion on the conception, classification, and design strategies of carbonene fibers and then summarize recent progress regarding the preparations and applications of carbonene fibers. Finally, we provide insights into developing lightweight, high-performance, functional, and intelligent carbonene fibers for next-generation fiber materials in the near future.

Liquid Crystalline Behaviors of Single-Walled Carbon Nanotubes in an Aqueous Sodium Cholate Dispersion

Controlling the alignment of single-walled carbon nanotubes (SWCNTs) on the macroscopic scale is critical for practical applications because SWCNTs are extremely anisotropic materials. One efficient technique is to create an effective SWCNT dispersion, which shows a liquid crystal (LC) phase. A strong acid treatment can realize SWCNT liquid crystalline dispersions. However, strong acids pose a substantial safety risk, which renders the process unfit for mass production. Herein, an isolated SWCNT dispersion displaying an LC behavior is prepared using sodium cholate without an acid treatment, and its phase transition behaviors are systematically investigated across the isotropic to biphasic to nematic phases. As the SWCNT concentration increases, the dispersion undergoes an isotropic-to-nematic phase transition in which the spindle-shaped LC droplets, or the so-called tactoids, and the Schlieren textures can be observed in the intermediate biphasic state and the nematic phase, respectively. The arrangements of SWCNTs in the tactoids and the Schlieren structures are directly investigated by polarized optical microscopy. The clear LC behaviors of the CNT dispersion suggest that the CNT orientations can be controlled by the normal surfactant-assisted method, which is a crucial advantage for the liquid-phase processing of CNT fibers and films.

Electrochemical modification of carbon nanotube fibres

Covalent modification of the surface of carbon nanotube fibres (CNTFs) through electrochemical reduction of para-substituted phenyldiazonium salts and electrochemical oxidation of an aliphatic diamine is described. Following these strategies, diverse surface functionalities have been introduced while preserving the fibre bulk properties. The corresponding modified CNTFs were fully characterised by Raman spectroscopy, X-ray photoelectron spectroscopy, energy dispersive X-Ray, scanning electron microscopy and electrochemical impedance spectroscopy, exhibiting different surface properties from those of the unmodified CNTFs.

Highly Oriented Direct-Spun Carbon Nanotube Textiles Aligned by In Situ Radio-Frequency Fields

Carbon nanotubes (CNTs) individually exhibit exceptional physical properties, surpassing state-of-the-art bulk materials, but are used commercially primarily as additives rather than as a standalone macroscopic product. This limited use of bulk CNT materials results from the inability to harness the superb nanoscale properties of individual CNTs into macroscopic materials. CNT alignment within a textile has been proven as a critical contributor to narrow this gap. Here, we report the development of an altered direct CNT spinning method based on the floating catalyst chemical vapor deposition process, which directly interacts with the self-assembly of the CNT bundles in the gas phase. The setup is designed to apply an AC electric field to continuously align the CNTs in situ during the formation of CNT bundles and subsequent aerogel. A mesoscale CNT model developed to simulate the alignment process has shed light on the need to employ AC rather than DC fields based on a CNT stiffening effect (z-pinch) induced by a Lorentz force. The AC-aligned synthesis enables a means to control CNT bundle diameters, which broadened from 16 to 25 nm. The resulting bulk CNT textiles demonstrated an increase in the specific electrical and tensile properties (up to 90 and 460%, respectively) without modifying the quantity or quality of the CNTs, as verified by thermogravimetric analysis and Raman spectroscopy, respectively. The enhanced properties were correlated to the degree of CNT alignment within the textile as quantified by small-angle X-ray scattering and scanning electron microscopy image analysis. Clear alignment (orientational order parameter = 0.5) was achieved relative to the pristine material (orientational order parameter = 0.19) at applied field intensities in the range of 0.5-1 kV cm^-1 at a frequency of 13.56 MHz.

Liquid crystals of neat boron nitride nanotubes and their assembly into ordered macroscopic materials

Boron nitride nanotubes (BNNTs) have attracted attention for their predicted extraordinary properties; yet, challenges in synthesis and processing have stifled progress on macroscopic materials. Recent advances have led to the production of highly pure BNNTs. Here we report that neat BNNTs dissolve in chlorosulfonic acid (CSA) and form birefringent liquid crystal domains at concentrations above 170 ppmw. These tactoidal domains merge into millimeter-sized regions upon light sonication in capillaries. Cryogenic electron microscopy directly shows nematic alignment of BNNTs in solution. BNNT liquid crystals can be processed into aligned films and extruded into neat BNNT fibers. This study of nematic liquid crystals of BNNTs demonstrates their ability to form macroscopic materials to be used in high-performance applications.

Boron nitride nanotubes (BNNTS) have only been shown to dissolve in chlorosulfonic acid (CSA) at low concentrations. Here the authors successfully demonstrate the formation of liquid crystals of BNNTs in CSA that can be used to produce macroscopically aligned neat fibers of BNNTs.

Analysis of Dispersion of Carbon Nanotubes in m-Cresol

We analyzed the dispersion state of carbon nanotubes (CNTs) in m-cresol using dispersion stability analysis, optical microscopy, and UV-vis spectroscopy. The high dispersion stability of CNT/m-cresol dispersion was observed when it was sufficiently treated with ultrasonication. Despite the high dispersion stability, optical microscopy and UV-vis spectroscopy analysis of various CNT/m-cresol dispersions revealed that CNT bundles in m-cresol were not dispersed into individual CNTs. We also propose that the blue-shift of the G peak of CNTs in m-cresol in the Raman spectrum, which had been reported as evidence of the formation of the charge-transfer complex between m-cresol and CNTs, is rather attributed to the interference of m-cresol’s inherent peak at around 1600 cm⁻¹.

Versatile acid solvents for pristine carbon nanotube assembly

Chlorosulfonic acid and oleum are ideal solvents for enabling the transformation of disordered carbon nanotubes (CNTs) into precise and highly functional morphologies. Currently, processing these solvents using extrusion techniques presents complications due to chemical compatibility, which constrain equipment and substrate material options. Here, we present a novel acid solvent system based on methanesulfonic or p-toluenesulfonic acids with low corrosivity, which form true solutions of CNTs at concentrations as high as 10 g/liter (≈0.7 volume %). The versatility of this solvent system is demonstrated by drop-in application to conventional manufacturing processes such as slot die coating, solution spinning continuous fibers, and 3D printing aerogels. Through continuous slot coating, we achieve state-of-the-art optoelectronic performance (83.6 %T and 14 ohm/sq) at industrially relevant production speeds. This work establishes practical and efficient means for scalable processing of CNT into advanced materials with properties suitable for a wide range of applications.

Safer carbon nanotube processing expands industrial and consumer applications

Safer, less-reactive superacid processing enables printing and coating of carbon nanotubes into films, fibers, and fabrics.

Effect of extreme mechanical densification on the electrical properties of carbon nanotube micro-yarns

We have explored the effect of high pressure post-treatment in optimizing the properties of carbon nanotube yarns and found that the application of dry hydrostatic pressure reduces porosity and enhances electrical properties. The CNT yarns were prepared by the dry-spinning method directly from CNT arrays made by the hot filament chemical vapour deposition (HF-CVD) process. Mechanical hydrostatic pressure up to 360 MPa induces a decrease in yarn resistivity between 3% and 35%, associated with the sample's permanent densification, with CNT yarn diameter reduction of 10%-25%. However, when increasing the pressure in the 1-3 GPa domain in non-hydrostatic conditions, the recovered samples show lower electrical conductivity. This might be due to concomitant macroscopic effects such as increased twists and damage to the yarn shown by SEM imaging (caused by strong shear stresses and friction) or by the collapse of the CNTs indicated byin situhigh pressure Raman spectroscopy data.

Mechanisms of Strain-Induced Interfacial Strengthening of Wet-Spun Filaments

We investigate the mechanism of binding of dopamine-conjugated carboxymethyl cellulose (DA-CMC) with carbon nanotubes (CNTs) and the strain-induced interfacial strengthening that takes place upon wet drawing and stretching filaments produced by wet-spinning. The filaments are known for their tensile strength (as high as 972 MPa and Young modulus of 84 GPa) and electrical conductivity (241 S cm^-1). The role of axial orientation in the development of interfacial interactions and structural changes, enabling shear load bearing, is studied by molecular dynamics simulation, which further reveals the elasto-plasticity of the system. We propose that the reversible torsion of vicinal molecules and DA-CMC wrapping around CNTs are the main contributions to the interfacial strengthening of the filaments. Such effects play important roles in impacting the properties of filaments, including those related to electrothermal heating and sensing. Our findings contribute to a better understanding of high aspect nanoparticle assembly and alignment to achieve high-performance filaments.

Temperature-dependent resistance of carbon nanotube fibers

Carbon nanotube fibers are highly recommended in the field of temperature sensor application owing to their excellent electrical conductivity and thermal conductivity. Here, this work demonstrated the rapid thermal response behaviour of CNT fibers fabricated by floating catalyst CVD method, which was measured by anin situtechnique based on the CNT film electric heater with excellent electrothermal response properties. The temperature dependences of resistance and structure were both explored. Experimental investigation indicates that the reduction in the inter-CNT interspace in the fibers caused by thermally driven actuation was dominantly responsible for the decrease of the fibers resistance during the heating process. Especially, the heated fibers showed 7.2% decrease in electrical resistance at the applied square-wave voltage of 8 V, and good temperature sensitivity (-0.15% °C^-1). The as-prepared CNT fibers also featured a rapid and reversible electrical resistance response behaviour when exposed to external heating stimulation. Additionally, with the increment of temperature and twist-degree, the generated contraction actuation increased, which endowed the CNT fibers with more decrease in electrical resistance. These observations further suggested that the temperature-dependent conduction behavior of the CNT fibers with a high reversibility and repeatability was strongly correlated with their structure response to heat stimulation. As a consequence, the temperature-conduction behavior described here may be applied in other CNT-structured fibers and facilitated the improvement in their temperature-sensing applications.

Structure of nematic tactoids of hard rods

We study by means of Monte Carlo simulations the internal structure of nematic droplets or tactoids formed by hard, rod-like particles in a gas of spherical ghost particles that act as depletion agents for the rods. We find that the shape and internal structure of tactoids are strongly affected by the size of the droplets. The monotonically increasing degree of nematic order with increasing particle density that characterizes the bulk nematic phase is locally violated and more so the smaller the tactoid. We also investigate the impact of an external quadrupolar alignment field on tactoids and find that this tends to make the director field more uniform, but not to very significantly increase the tactoid’s aspect ratio. This agrees with recent theoretical predictions yet is at variance with experimental observations and dynamical simulations. We explain this discrepancy in terms of competing relaxation times.

One step fabrication of aligned carbon nanotubes using gas rectifier

We report the one-step fabrication of aligned and high-quality carbon nanotubes (CNTs) using floating-catalyst chemical vapor deposition (FCCVD) with controlled fluidic properties assisted by a gas rectifier. The gas rectifier consists of one-dimensional straight channels for regulating the Reynolds number of the reaction gas. Our computational fluid dynamics simulation reveals that the narrow channels of the gas rectifier provide steady and accelerated laminar flow of the reaction gas. In addition, strong shear stress is induced near the side wall of the channels, resulting in the spontaneous formation of macroscopic CNT bundles aligned along the direction of the gas flow. After a wet-process using chlorosulfonic acid, the inter-tube voids inherently observed in as-grown CNT bundles are reduced from 16 to 0.3%. The resulting CNT fiber exhibits a tensile strength of 2.1 ± 0.1 N tex⁻¹ with a Young’s modulus of 39 ± 4 N tex⁻¹ and an elongation of 6.3 ± 0.6%. FCCVD coupled with the strong shear stress of the reaction gas is an important pre-processing route for the fabrication of high-performance CNT fibers.

Synthesis of V2O5/Single-Walled Carbon Nanotubes Integrated into Nanostructured Composites as Cathode Materials in High Performance Lithium-Ion Batteries

Vanadium pentoxide (V2O5)-anchored single-walled carbon nanotube (SWCNT) composites have been developed through a simple sol–gel process, followed by hydrothermal treatment. The resulting material is suitable for use in flexible ultra-high capacity electrode applications for lithium-ion batteries. The unique combination of V2O5 with 0.2 wt.% of SWCNT offers a highly conductive three-dimensional network. This ultimately alleviates the low lithium-ion intercalation seen in V2O5 itself and facilitates vanadium redox reactions. The integration of SWCNTs into the layered structure of V2O5 leads to a high specific capacity of 390 mAhg−1 at 0.1 C between 1.8 to 3.8 V, which is close to the theoretical capacity of V2O5 (443 mAhg−1). In recent research, most of the V2O5 with carbonaceous materials shows higher specific capacity but limited cyclability and poor rate capability. In this work, good cyclability with only 0.3% per cycle degradation during 200 cycles and enhanced rate capability of 178 mAhg−1 at 10 C have been achieved. The excellent electrochemical kinetics during lithiation/delithiation is attributed to the chemical interaction of SWCNTs entrapped between layers of the V2O5 nanostructured network. Proper dispersion of SWCNTs into the V2O5 structure, and its resulting effects, have been validated by SEM, TEM, XPS, XRD, and electrical resistivity measurements. This innovative hybrid material offers a new direction for the large-scale production of high-performance cathode materials for advanced flexible and structural battery applications.

Investigation of shear-induced rearrangement of carbon nanotube bundles using Taylor-Couette flow

Macroscopic assemblies of carbon nanotubes (CNTs) usually have a poor alignment and a low packing density due to their hierarchical structure. To realize the inherent properties of CNTs at the macroscopic scale, the CNT assemblies should have a highly aligned and densified structure. Shear-aligning processes are commonly employed for this purpose. This work investigates how shear flows affect the rearrangement of CNT bundles in macroscopic assemblies. We propose that buckling behavior of CNT bundles in a shear flow causes the poor alignment of CNT bundles and a low packing density of CNT assemblies; the flow pattern and the magnitude of shear stress induced by the flow are key factors to regulate this buckling behavior. To obtain CNT assemblies with a high packing density, the CNTs should undergo a laminar flow that has a sufficiently low shear stress. Understanding the effect of shear flow on the structure of CNT bundles may guide improvement of fabrication strategies.

The rearrangement of CNT bundles depends on the flow pattern and flow-induced shear stress. When the Taylor–Couette flow is stable and laminar, and has sufficiently low shear stress, CNT assemblies assume a highly aligned and densified structure.

Ti3C2Tx MXene: from dispersions to multifunctional architectures for diverse applications

The exciting combination of high electrical conductivity, high specific capacitance and colloidal stability of two-dimensional Ti₃C₂T_x MXene (referred to as MXene) has shown great potential in a wide range of applications including wearable electronics, energy storage, sensors, and electromagnetic interference shielding. To realize its full potential, recent literature has reported a variety of solution-based processing methodologies to develop MXenes into multifunctional architectures, such as fibres, films and aerogels. In response to these recent critical advances, this review provides a comprehensive analysis of the diverse solution-based processing methodologies currently being used for MXene-architecture fabrication. A critical evaluation of the processing challenges directly affecting macroscale material properties and ultimately, the performance of the resulting prototype devices is also provided. Opportunities arising from the observed and foreseen challenges regarding their use are discussed to provide avenues for new designs and realise practical use in high performance applications.

Beyond Color: The New Carbon Ink

For thousands of years, carbon ink has been used as a black color pigment for writing and painting purposes. However, recent discoveries of nanocarbon materials, including fullerenes, carbon nanotubes, graphene, and their various derivative forms, together with the advances in large-scale synthesis, are enabling a whole new generation of carbon inks that can serve as an intrinsically programmable materials platform for developing advanced functionalities far beyond color. The marriage between these multifunctional nanocarbon inks with modern printing technologies is facilitating and even transforming many applications, including flexible electronics, wearable and implantable sensors, actuators, and autonomous robotics. This review examines recent progress in the reborn field of carbon inks, highlighting their programmability and multifunctionality for applications in flexible electronics and stimuli-responsive devices. Current challenges and opportunities will also be discussed from a materials science perspective towards the advancement of carbon ink for new applications beyond color.

Phenyl-Modified Carbon Nitride Quantum Nanoflakes for Ultra-Highly Selective Sensing of Formic Acid: A Combined Experimental by QCM and Density Functional Theory Study

Formic acid (HCOOH) is an important intermediate in chemical synthesis, pharmaceuticals, the food industry, and leather tanning and is considered to be an effective hydrogen storage molecule. Direct contact with its vapor and its inhalation lead to burns, nerve injury, and dermatosis. Thus, it is critical to establish efficient sensing materials and devices for the rapid detection of HCOOH. In the present study, we introduce a chemical sensor based on a quartz crystal microbalance (QCM) sensor capable of detecting trace amounts of HCOOH. This sensor is composed of colloidal phenyl-terminated carbon nitride (Ph-g-C₃N₄) quantum nanoflakes prepared using a facile solid-state method involving the supramolecular preorganization technology. In contrast to other synthetic methods of modified carbon nitride materials, this approach requires no hard templates, hazardous chemicals, or hydrothermal treatments. Comprehensive characterization and density functional theory (DFT) calculations revealed that the QCM sensor designed and prepared here exhibits enhanced detection sensitivity and selectivity for volatile HCOOH, which originates from chemical and hydrogen-bonding interactions between HCOOH and the surface of Ph-g-C₃N₄. According to DFT results, HCOOH is located close to the cavity of the Ph-g-C₃N₄ unit, with bonding to graphitic carbon and pyridinic nitrogen atoms of the nanoflake. The sensitivity of the Ph-g-C₃N₄-nanoflake-based QCM sensor was found to be the highest (128.99 Hz ppm^-1) of the substances studied, with a limit of detection (LOD) of HCOOH down to a sub-ppm level of 80 ppb. This sensing technology based on phenyl-terminated attached-g-C₃N₄ nanoflakes establishes a simple, low-cost solution to improve the performance of QCM sensors for the effective discrimination of HCOOH, HCHO, and CH₃COOH vapors using smart electronic noses.

Carbon Nanotube Wearable Sensors for Health Diagnostics

This perspective article highlights a recent surge of interest in the application of textiles containing carbon nanotube (CNT) sensors for human health monitoring. Modern life puts more and more pressure on humans, which translates into an increased number of various health disorders. Unfortunately, this effect either decreases the quality of life or shortens it prematurely. A possible solution to this problem is to employ sensors to monitor various body functions and indicate an upcoming disease likelihood at its early stage. A broad spectrum of materials is currently under investigation for this purpose, some of which already entered the market. One of the most promising materials in this field are CNTs. They are flexible and of high electrical conductivity, which can be modulated upon several forms of stimulation. The article begins with an illustration of techniques for how wearable sensors can be built from them. Then, their application potential for tracking various health parameters is presented. Finally, the article ends with a summary of this field's progress and a vision of the key directions to domesticate this concept.

Macroscopic weavable fibers of carbon nanotubes with giant thermoelectric power factor

Low-dimensional materials have recently attracted much interest as thermoelectric materials because of their charge carrier confinement leading to thermoelectric performance enhancement. Carbon nanotubes are promising candidates because of their one-dimensionality in addition to their unique advantages such as flexibility and light weight. However, preserving the large power factor of individual carbon nanotubes in macroscopic assemblies has been challenging, primarily due to poor sample morphology and a lack of proper Fermi energy tuning. Here, we report an ultrahigh value of power factor (14 ± 5 mW m⁻¹ K⁻²) for macroscopic weavable fibers of aligned carbon nanotubes with ultrahigh electrical and thermal conductivity. The observed giant power factor originates from the ultrahigh electrical conductivity achieved through excellent sample morphology, combined with an enhanced Seebeck coefficient through Fermi energy tuning. We fabricate a textile thermoelectric generator based on these carbon nanotube fibers, which demonstrates high thermoelectric performance, weavability, and scalability. The giant power factor we observe make these fibers strong candidates for the emerging field of thermoelectric active cooling, which requires a large thermoelectric power factor and a large thermal conductivity at the same time.

Preserving the large power factor of carbon nanotubes is challenging, due to poor sample morphology and a lack of proper Fermi energy tuning. Here, the authors achieve a value of power factor of 14 ± 5 mW m⁻¹ K⁻² originating from the preserved conductivity and the ability to tune Fermi energy.

Doping Liquid Crystals of Colloidal Inorganic Nanotubes by Additive-Free Metal Nanoparticles

Doping liquid-crystal phases with nanoparticles is a fast-growing field with potential breakthroughs due to the combination of the properties brought by the two components. One of the main challenges remains the long-term stability of the hybrid system, requiring complex functionalization of the nanoparticles at the expense of their self-assembly properties. Here we demonstrate the successful synthesis of additive-free noble-metal nanoparticles at the surface of charged inorganic nanotubes. Transmission electron microscopy and UV-visible spectroscopy confirm the stabilization of metallic nanoparticles on nanotubes. Meanwhile, the spontaneous formation of liquid-crystals phases induced by the nanotubes is observed, even after surface modification with metallic nanoparticles. Small-angle X-ray scattering experiments reveal that the average interparticle distance in the resulting hybrids can be easily modulated by controlling electrostatic interactions. As a proof-of-concept, we demonstrate the effectiveness of our method for the preparation of homogeneous transparent hybrid films with a high degree of alignment.

Enhanced ordering in length-polydisperse carbon nanotube solutions at high concentrations as revealed by small angle X-ray scattering

Carbon nanotubes (CNTs) are stiff, all-carbon macromolecules with diameters as small as one nanometer and few microns long. Solutions of CNTs in chlorosulfonic acid (CSA) follow the phase behavior of rigid rod polymers interacting via a repulsive potential and display a liquid crystalline phase at sufficiently high concentration. Here, we show that small-angle X-ray scattering and polarized light microscopy data can be combined to characterize quantitatively the morphology of liquid crystalline phases formed in CNT solutions at concentrations from 3 to 6.5% by volume. We find that upon increasing their concentration, CNTs self-assemble into a liquid crystalline phase with a pleated texture and with a large inter-particle spacing that could be indicative of a transition to higher-order liquid crystalline phases. We explain how thermal undulations of CNTs can enhance their electrostatic repulsion and increase their effective diameter by an order of magnitude. By calculating the critical concentration, where the mean amplitude of undulation of an unconstrained rod becomes comparable to the rod spacing, we find that thermal undulations start to affect steric forces at concentrations as low as the isotropic cloud point in CNT solutions.

Using Microemulsions: Formulation Based on Knowledge of Their Mesostructure

Microemulsions, as thermodynamically stable mixtures of oil, water, and surfactant, are known and have been studied for more than 70 years. However, even today there are still quite a number of unclear aspects, and more recent research work has modified and extended our picture. This review gives a short overview of how the understanding of microemulsions has developed, the current view on their properties and structural features, and in particular, how they are related to applications. We also discuss more recent developments regarding nonclassical microemulsions such as surfactant-free (ultraflexible) microemulsions or ones containing uncommon solvents or amphiphiles (like antagonistic salts). These new findings challenge to some extent our previous understanding of microemulsions, which therefore has to be extended to look at the different types of microemulsions in a unified way. In particular, the flexibility of the amphiphilic film is the key property to classify different microemulsion types and their properties in this review. Such a classification of microemulsions requires a thorough determination of their structural properties, and therefore, the experimental methods to determine microemulsion structure and dynamics are reviewed briefly, with a particular emphasis on recent developments in the field of direct imaging by means of electron microscopy. Based on this classification of microemulsions, we then discuss their applications, where the application demands have to be met by the properties of the microemulsion, which in turn are controlled by the flexibility of their amphiphilic interface. Another frequently important aspect for applications is the control of the rheological properties. Normally, microemulsions are low viscous and therefore enhancing viscosity has to be achieved by either having high concentrations (often not wished for) or additives, which do not significantly interfere with the microemulsion. Accordingly, this review gives a comprehensive account of the properties of microemulsions, including most recent developments and bringing them together from a united viewpoint, with an emphasis on how this affects the way of formulating microemulsions for a given application with desired properties.

Continuous Binder-Free Fibers of Pure Imogolite Nanotubes

Imogolite nanotubes (INTs) display a range of useful properties and provide an ideal material system to study the assembly of nanomaterials into macroscopic fibers. A method of wet spinning pure, binder-free imogolite fibers has been developed using double-walled germanium imogolite nanotubes. The nanotube aspect ratio can be controlled during the initial synthesis and is critical to the spinning process. Fibers made from short nanotubes (<100 nm) have very low gel strengths, while dopes with longer nanotubes (500-1000 nm) are readily spinnable. The tensile behavior of the resulting imogolite nanotube fibers is strongly influenced by relative humidity (RH), with a modulus of 30 GPa at 10% RH compared to 2.8 GPa at 85% RH, as well as a change in failure mode. This result highlights the importance of inter-nanotube interactions in such assemblies and provides a useful strategy for further exploration. Interestingly, in the absence of a matrix phase, a degree of misorientation appears to improve load transfer between the individual INTs within the porous fiber, likely due to an increase in the number of interparticle contacts. Imogolite nanotubes are an appealing analogue to other nanotube fiber systems, and it is hoped that learnings from this system can also be used to improve carbon nanotube fibers.

Flexible S@C-CNTs cathodes with robust mechanical strength via blade-coating for lithium-sulfur batteries

Lithium sulfur batteries (LSBs) with high energy density hold some promising applications in the wearable and flexible devices. However, it has been still challenging to develop a simple and feasible approach to prepare flexible LSB cathodes with both robust mechanical strength. Herein, flexible S@C-CNTs cathodes with controllable thicknesses are successfully fabricated via a facile blade-coating method. Due to the strong cohesion among CNTs bundles and the well-designed structure, the flexible S@C-CNTs cathodes are demonstrated to be with a combination of impressive mechanical strength and enhanced electrochemical performance. For the flexible S@C-CNTs cathodes with the sulfur mass loading of 4 mg cm^-2, the areal capacity is close to 3.0 mA h cm^-2, and the breaking stress is up to 5.59 MPa with 7.77% strain. Meanwhile, the pouch cell exhibits excellent cyclic stability at both flat/bent conditions. All demonstrate that the flexible S@C-CNTs cathodes may satisfy the demands of practical application. Moreover, this methodology is suitable for designing other flexible battery electrodes, such as flexible Si@C-CNTs anodes for lithium ion batteries, flexible P@C-CNTs anodes for sodium/potassium ion batteries, etc.