Transient modes of zeolite surface growth from 3D gel-like islands to 2D single layers

Understanding the nanoscale phenomena of nucleation and crystal growth in electrodeposition

Electrodeposition is used at the industrial scale to make coatings, membranes, and composites. With better understanding of the nanoscale phenomena associated with the early stage of the process, electrodeposition has potential to be adopted by manufacturers of energy storage devices, advanced electrode materials, fuel cells, carbon dioxide capturing technologies, and advanced sensing electronics. The ability to conduct precise electrochemical measurements using cyclic voltammetry, chronoamperometry, and chronopotentiometry in addition to control of precursor composition and concentration makes electrocrystallization an attractive method to investigate nucleation and early-stage crystal growth. In this article, we review recent findings of nucleation and crystal growth behaviors at the nanoscale, paying close attention to those that deviate from the classical theories in various electrodeposition systems. The review affirms electrodeposition as a valuable method both for gaining new insights into nucleation and crystallization on surfaces and as a low-cost scalable technology for the manufacturing of advanced materials and devices.

Sketching Precursor Evolution to Delineate Growth Pathways for Anatase (TiO2) Crystal Design

Engineering advanced functional materials such as Anatase crystals through the molecular tuning of crystal facets is the current enigma of interest pertinent to solving the structure-property-performance triad. Developing optimal shapes and sizes of crystallite necessitates exploring the nanoscopic growth mechanism via precursor tracking. Here, the tapestry of particles varying in dimensionality (0D-3D), sizes (8-3000 nm), and morphology (aggregated to highly faceted crystals) is generated. To decipher and subsequently modulate the crystallization pathways, high-resolution microscopy (high-resolution transmission electron microscopy(HRTEM) and field emission scanning electron microscopy(FESEM)) is used to sketch time-stamped particle evolution. Interestingly, the studies provide evidence for 4-distinct mechanisms where nanoparticles/nanosheets play direct and/or indirect roles in crystallization through multi-stage aggregation (primary, secondary, and tertiary) beginning with similar growth solutions. The four distinct pathways elucidate bulk particle formation via non-classical routes of crystallization including nanosheet alignment and aggregation, nanocrystallite formation and fusion, nanobeads formation and attachment, and direct nanosheet incorporation in bulk crystals. Notably, the direct evidence of flexible-partially-ordered nanosheets being subsumed along the contours of bulk crystals is captured. These novel syntheses generated uniquely faceted particles with high-indexed surface planes such as (004), (200), and (105), amenable to photocatalytic applications.

The Current Understanding of Mechanistic Pathways in Zeolite Crystallization

Zeolite catalysts and adsorbents have been an integral part of many commercial processes and are projected to play a significant role in emerging technologies to address the changing energy and environmental landscapes. The ability to rationally design zeolites with tailored properties relies on a fundamental understanding of crystallization pathways to strategically manipulate processes of nucleation and growth. The complexity of zeolite growth media engenders a diversity of crystallization mechanisms that can manifest at different synthesis stages. In this review, we discuss the current understanding of classical and nonclassical pathways associated with the formation of (alumino)silicate zeolites. We begin with a brief overview of zeolite history and seminal advancements, followed by a comprehensive discussion of different classes of zeolite precursors with respect to their methods of assembly and physicochemical properties. The following two sections provide detailed discussions of nucleation and growth pathways wherein we emphasize general trends and highlight specific observations for select zeolite framework types. We then close with conclusions and future outlook to summarize key hypotheses, current knowledge gaps, and potential opportunities to guide zeolite synthesis toward a more exact science.

Silanol-Engineered Nonclassical Growth of Zeolite Nanosheets from Oriented Attachment of Amorphous Protozeolite Nanoparticles

Zeolite nonclassical growth via particle attachment has been proposed for two decades, yet the attachment mechanism and kinetic regulation remain elusive. Here, nonclassical growth of an MFI-type zeolite has been achieved by using amorphous protozeolite (PZ) nanoparticles containing encapsulated TPA+ templates and abundant silanols (Si-OH) as sole precursors under hydrothermal conditions. The silanol characteristics of the precursor were studied by two-dimensional (2D) solid-state nuclear magnetic resonance (NMR) correlation spectroscopy, which were proven to play critical roles in determining precursor attachment behavior and crystal growth orientation. Under mechanical ball-milling or tablet-pressing process, pressure drove the fusion of spherical PZ into platelet-like integrated PZ (IPZ) coupled with transformations of external silanols from evenly distributed to curvature-dependent distributed and internal silanols from isolated to spatially proximate. Compared to isolated silanols, the spatially proximate silanols possessed a stronger correlation with TPA+, benefiting the formation of Si-O-Si bonds via silanol condensation. Subsequently, driven by minimization of surface energy, particle attachment of the platelet-like IPZ precursor preferentially occurred at high-curvature surfaces with high-density silanols, leading to anisotropic rates of nonclassical growth and thus the formation of high-aspect-ratio MFI-type zeolite nanosheets. Advanced electron microscopy provided direct evidence of attachment of amorphous IPZ precursors to crystalline intermediate surfaces along the c-axis direction with the formation of amorphous-crystalline interfaces, followed by interface elimination and structural evolution to a single-crystalline phase. Our findings not only unravel the zeolite nonclassical growth mechanism but also reveal the critical role of silanol chemistry in kinetic regulation, which is of great importance for pursuing a tailored zeolite synthesis.

Dynamic imaging of interfacial electrochemistry on single Ag nanowires by azimuth-modulated plasmonic scattering interferometry

Direct visualization of surface chemical dynamics in solution is essential for understanding the mechanisms involved in nanocatalysis and electrochemistry; however, it is challenging to achieve high spatial and temporal resolution. Here, we present an azimuth-modulated plasmonic imaging technique capable of imaging dynamic interfacial changes. The method avoids strong interference from reflected light and consequently eliminates the parabolic-like interferometric patterns in the images, allowing for a 67-fold increase in the spatial resolution of plasmonic imaging. We demonstrate that this optical imaging approach enables comprehensive analyses of surface chemical dynamics and identification of previously unknown surface reaction heterogeneity by investigating electrochemical redox reactions over single silver nanowires as an example. This work provides a general strategy for high-resolution plasmonic imaging of surface electrochemical dynamics and other interfacial chemical reactions, complementing existing surface characterization methods.

In Situ Multinuclear Magic-Angle Spinning NMR: Monitoring Crystallization of Molecular Sieve AlPO4-11 in Real Time

Molecular sieves are crystalline three-dimensional frameworks with well-defined channels and cavities. They have been widely used in industry for many applications such as gas separation/purification, ion exchange, and catalysis. Obviously, understanding the formation mechanisms is fundamentally important. High-resolution solid-state NMR spectroscopy is a powerful method for the study of molecular sieves. However, due to technical challenges, the vast majority of the high-resolution solid-state NMR studies on molecular sieve crystallization are ex situ. In the present work, using a new commercially available NMR rotor that can withhold high pressure and high temperature, we examined the formation of molecular sieve AlPO₄-11 under dry gel conversion conditions by in situ multinuclear (¹H, ²⁷Al, ³¹P, and ¹³C) magic-angle spinning (MAS) solid-state NMR. In situ high-resolution NMR spectra obtained as a function of heating time provide much insights underlying the crystallization mechanism of AlPO₄-11. Specifically, in situ ²⁷Al and ³¹P MAS NMR along with ¹H → ³¹P cross-polarization (CP) MAS NMR were used to monitor the evolution of the local environments of framework Al and P, in situ ¹H → ¹³C CP MAS NMR to follow the behavior of the organic structure directing agent, and in situ ¹H MAS NMR to unveil the effect of water content on crystallization kinetics. The in situ MAS NMR results lead to a better understanding of the formation of AlPO₄-11.

Recognizing the Minimum Structural Units Driving the Crystallization of SAPO-34 in a Top-Down Process

Recognizing the structure and nature of the nuclei for zeolites crystallization on an atomic level is of great importance, which can provide guidance on the control of crystallization kinetics and the rational synthesis of zeolites. However, it remains a long-standing challenge due to the difficulty in characterization of amorphous precursor with limited crystal nuclei. Herein, a top-down synthesis system was designed for SAPO-34 molecular sieve and well investigated. A clear precursor solution with abundant SAPO-34 crystal nuclei was obtained under a depolymerization-dominant condition. The species in the liquid precursor were identified by FT-ICR MS, solid-state MAS NMR and atomic pair distribution function analyses. In combination with various designed experiments, it is revealed that both the formation of small species containing Si-O-Al bonds and reaching a certain concentration, is crucial for driving the crystallization of SAPO-34, rather than structural units with specific spatial conformation. This work provides an important understanding on the (pre)nucleation of SAPO-34 and sheds light on the synthesis control of SAPO molecular sieves.

In Situ Imaging of Faujasite Surface Growth Reveals Unique Pathways of Zeolite Crystallization

Zeolite crystallization occurs by complex processes involving a variety of possible mechanisms. The sol gel media used to prepare zeolites leads to heterogeneous mixtures of solution and solid states with diverse solute species. At later stages of zeolite synthesis when growth occurs predominantly from solution, classical two-dimensional nucleation and spreading of layers on crystal surfaces via the addition of soluble species is the dominant pathway. At earlier stages, these processes occur in parallel with nonclassical pathways involving crystallization by particle attachment (CPA). The relative roles of solution- and solid-state species in zeolite crystallization have been a subject of debate. Here, we investigate the growth mechanism of a commercially relevant zeolite, faujasite (FAU). In situ atomic force microscopy (AFM) measurements reveal that supernatant solutions extracted from a conventional FAU synthesis at various times do not result in growth, indicating that FAU growth predominantly occurs from the solid state through a disorder-to-order transition of amorphous precursors. Elemental analysis shows that supernatant solutions are significantly more siliceous than both the original growth mixture and the FAU zeolite product; however, in situ AFM studies using a dilute clear solution with a lower Si/Al ratio revealed three-dimensional growth of surfaces that is distinct from layer-by-layer and CPA pathways. This unique mechanism of growth differs from those observed in studies of other zeolites. Given that relatively few zeolite frameworks have been the subject of mechanistic investigation by in situ techniques, these observations of FAU crystallization raise the question whether its growth pathway is characteristic of other zeolite structures.

Impact of a polymer modifier on directing the non-classical crystallization pathway of TS-1 zeolite: accelerating nucleation and enriching active sites

The crystallization process directly affects the physicochemical properties and active centers of zeolites; however, controllable tuning of the zeolite crystallization process remains a challenge. Herein, we utilized a polymer (polyacrylamide, PAM) to control the precursor structure evolution of TS-1 zeolite through a two-step crystallization process, so that the crystallization path was switched from a classical to a non-classical mechanism, which greatly accelerated nucleation and enriched active Ti sites. The TS-1 crystallization process was investigated by means of various advanced characterization techniques. It was found that specific interactions between PAM and Si/Ti species promoted the assembly of colloidal precursors containing ordered structural fragments and stabilized Ti species in the precursors, leading to a 1.5-fold shortened crystallization time and enriched Ti content in TS-1 (Si/Ti = 29). The PAM-regulated TS-1 zeolite exhibited enhanced catalytic performance in oxidative reactions compared to conventional samples.

Nucleation of Porous Crystals from Ion-Paired Prenucleation Clusters

Current nucleation models propose manifold options for the formation of crystalline materials. Exploring and distinguishing between different crystallization pathways on the molecular level however remain a challenge, especially for complex porous materials. These usually consist of large unit cells with an ordered framework and pore components and often nucleate in complex, multiphasic synthesis media, restricting in-depth characterization. This work shows how aluminosilicate speciation during crystallization can be documented in detail in monophasic hydrated silicate ionic liquids (HSILs). The observations reveal that zeolites can form via supramolecular organization of ion-paired prenucleation clusters, consisting of aluminosilicate anions, ion-paired to alkali cations, and imply that zeolite crystallization from HSILs can be described within the spectrum of modern nucleation theory.

A zeolite crystallisation model confirmed by in situ observation

Probing nucleation and growth of porous crystals at a molecular level remains a cumbersome experimental endeavour due to the complexity of the synthesis media involved. In particular, the study of zeolite formation is hindered as these typically form in multiphasic synthesis media, which restricts experimental access to crystallisation processes. Zeolite formation from single phasic hydrated silicate ionic liquids (HSiL) opens new possibilities. In this work, HSiL zeolite crystallisation is investigated in situ using a specifically designed conductivity measurement set-up yielding access to crystallisation kinetics. Based on the conductivity data and final yields, a crystallisation model explaining the results based on a surface growth mechanism was derived. The excellent agreement between experiment and theory indicates zeolite crystallisation from highly ionic media proceeds via a multi-step mechanism, involving an initial reversible surface condensation of a growth unit, followed by incorporation of that unit into the growing crystal. The first step is governed by the liquid phase concentration and surface energy, while the final step shows a correlation to the mobility of the cation involved.

Understanding the mechanism and kinetics of the formation and breaking of ring structures during silica polymerization: a computational study

Ring structures are ubiquitous in porous materials and play a crucial role in the functioning of these materials. Understanding the ring formation and breaking mechanism is essential for designing and controlling the porosity, framework density, channels, and cage formation in porous materials. The current work attempts to understand the formation, breaking, and survival of rings using a computational approach. We have used the reaction ensemble Monte Carlo simulation technique and studied silica polymerization starting from monomers to inter-connected large silica clusters in dilute and concentrated silica systems. We calculated various properties of representative smaller and bigger rings at different stages of polymerization. We found that smaller rings form in the initial polymerization stages and larger ring sizes appear at later stages. The smaller rings have a larger residence time than the bigger rings in the silica system, and the residence time changes with the polymerization stage. Both smaller and bigger rings have a shorter residence time in the dilute system than the concentrated silica system. As a result, ring formation and breaking kinetics are faster in the dilute silica system, which causes reorganization within the silica cluster leading to a dense cluster. A slow reorganization of rings in the concentrated silica system is observed, due to which clusters retain their random, branched configuration and porous region within the cluster. We also investigated a series of ring formation and breaking steps to understand the formation mechanism of isolated and grouped rings in the studied silica systems. We found that rings form and break by all possible reactions during ring-formation and cluster-aggregation stages. In contrast, only one reaction is dominant in the initial and aging stages of polymerization. The concentration of silica affects the formation of isolated rings, whereas the kinetics of a grouped ring is not significantly altered. Detailed insights into the reaction dynamics of rings at various stages of polymerization would be helpful in the rational design of porous silica polymorphs.

Simulating Intergrowth Formation in Zeolite Crystals: Impact on Habit and Functionality

A kinetic Monte-Carlo methodology is presented for simulating crystal growth in materials which contain stacking faults. By simulating a large number of potential growth and dissolution events, a representation of...

Mesocrystal morphology regulation by "alkali metals ion switch": Re-examining zeolite nonclassical crystallization in seed-induced process

HYPOTHESIS

It is a Holy Grail to realize the goal-oriented synthesis of zeotype crystals via direct thermodynamic/kinetic control of crystallization in the simplest inorganic system. Especially, the most commonly used counter cations (i.e., Na⁺ and K⁺) are in turn believed to play merely the role of balancing charges and stabilizing frameworks, which make the simple ion-based morphology/porosity control remain big challenges.

EXPERIMENTS

We re-examined the role of Na⁺ and K⁺ to fine-tune the classical/nonclassical crystallization process in a seed-induced system with the simplest composition (Si/Al sources, inorganic alkali, and H₂O), and proposed an "ion switch" strategy. By analyzing the multiple growth curves, tracking the precursor evolution, and observing epitaxial crystallization behavior, a distinctive "ion switch"-worked nonclassical mechanism was uncovered.

FINDINGS

By the "ion switch" strategy, ZSM-5 mesocrystals were fine-regulated with diverse architecture from single crystal to nanocrystallite assembly and intracrystal mesopore-enriched crystal. Such simple ions-controlled crystallization was achieved through microstructure heterogeneity of zeolitic building-blocks triggered by different counterions and their corresponding assembly behavior from oriented attachment to random deposition. Furthermore, this protocol can be extended to a wider H₂O/SiO₂ range, mixed Na⁺/K⁺ systems, and other alkali metal ions from Li⁺ to Cs⁺, and ZSM-5 mesocrystals with extended morphologies can be obtained.

Factors controlling the molecular modification of one-dimensional zeolites

Interactions between organic molecules and inorganic materials are ubiquitous in many applications and often play significant roles in directing pathways of crystallization. It is frequently debated whether kinetics or thermodynamics plays a more prominent role in the ability of molecular modifiers to impact crystal nucleation and growth processes. In the case of nanoporous zeolites, approaches in rational design often capitalize on the ability of organics, used as either modifiers or structure-directing agents, to markedly impact the physicochemical properties of zeolites. It has been demonstrated for multiple topologies that modifier-zeolite interactions can alter crystal size and morphology, yet few studies have distinguished the roles of thermodynamics and kinetics. We use a combination of calorimetry and molecular modeling to estimate the binding energies of organics on zeolite surfaces and correlate these results with synthetic trends in crystal morphology. Our findings reveal unexpectedly small energies of interaction for a range of modifiers with two zeolite structures, indicating the effect of organics on zeolite crystal surface free energy is minor and kinetic factors most likely govern growth modification.

Observing a Zeolite Nucleus (Subcrystal) with a Uniform Framework Structure and Its Oriented Attachment without Single-Molecule Addition

Multiple and complex crystallization process of zeolite including complementary single-molecule condensation and particle assembly, and alternately dominant nucleation and growth behavior, plays the critical role in zeolite crystallization but meanwhile makes us hard to study the respective effects. Herein, we strip nuclei from the synthetic solution and find that high-ordered nucleus (subcrystal) is the premise to ignite high-speed growth of zeolite crystal. The high-ordered subcrystals with the size of only 6-10 nm possess regular aperture structure and microporous area similar to zeolite nanocrystal. Interestingly, a unitary oriented aggregation process of the subcrystals towards nanosheets is well observed and characterized where single-molecule addition process is greatly repressed. If a wider range of zeotype nuclei can be expanded, a new synthetic strategy of zeotype materials with heterogeneous framework and active sites may be expected, which may novelize zeolite catalytic properties.

Spontaneous Pillaring of Pentasil Zeolites

Conventional methods to prepare hierarchical zeolites depend upon the use of organic structure-directing agents and often require multiple synthesis steps with limited product yield and Brønsted acid concentration. Here, it is shown that the use of MEL- or MFI-type zeolites as crystalline seeds induces the spontaneous formation of self-pillared pentasil zeolites, thus avoiding the use of any organic or branching template for the crystallization of these hierarchical structures. The mechanism of formation is evaluated by time-resolved electron microscopy to provide evidence for the heterogeneous nucleation and growth of sequentially branched nanosheets from amorphous precursors. The resulting hierarchical zeolites have large external surface area and high percentages of external acid sites, which markedly improves their catalytic performance in the Friedel-Crafts alkylation and methanol to hydrocarbons reactions. These findings highlight a facile, commercially viable synthesis method to reduce mass-transport limitations and improve the performance of zeolite catalysts.

Time-resolved dissolution elucidates the mechanism of zeolite MFI crystallization

Zeolite crystal growth mechanisms are not fully elucidated owing to their complexity wherein the formation of a particular zeolite can occur by more than one crystallization pathway. Here, we have conducted time-resolved dissolution experiments of MFI-type zeolite crystals in ammonium fluoride medium where detailed structural analysis allowed us to extrapolate and elucidate the possible mechanism of nucleation and crystal growth. A combination of electron and scanning probe microscopy shows that dissolution initiates preferentially at lattice defects and progressively removes defect zones to reveal a mosaic structure of crystalline domains within each zeolite crystal. This mosaic architecture evolves during the growth process, reflecting the changing conditions of zeolite formation that can be retroactively assessed during zeolite crystal dissolution. Moreover, a more general implication of this study is the establishment that dissolution can be used successfully as an ex situ technique to uncover details about crystal growth features inaccessible by other methods.

Discovering Relationships between OSDAs and Zeolites through Data Mining and Generative Neural Networks

Organic structure directing agents (OSDAs) play a crucial role in the synthesis of micro- and mesoporous materials especially in the case of zeolites. Despite the wide use of OSDAs, their interaction with zeolite frameworks is poorly understood, with researchers relying on synthesis heuristics or computationally expensive techniques to predict whether an organic molecule can act as an OSDA for a certain zeolite. In this paper, we undertake a data-driven approach to unearth generalized OSDA-zeolite relationships using a comprehensive database comprising of 5,663 synthesis routes for porous materials. To generate this comprehensive database, we use natural language processing and text mining techniques to extract OSDAs, zeolite phases, and gel chemistry from the scientific literature published between 1966 and 2020. Through structural featurization of the OSDAs using weighted holistic invariant molecular (WHIM) descriptors, we relate OSDAs described in the literature to different types of cage-based, small-pore zeolites. Lastly, we adapt a generative neural network capable of suggesting new molecules as potential OSDAs for a given zeolite structure and gel chemistry. We apply this model to CHA and SFW zeolites generating several alternative OSDA candidates to those currently used in practice. These molecules are further vetted with molecular mechanics simulations to show the model generates physically meaningful predictions. Our model can automatically explore the OSDA space, reducing the amount of simulation or experimentation needed to find new OSDA candidates.

A dramatic conformational effect of multifunctional zwitterions on zeolite crystallization

Carnitine functions as a mesoporogen in LTA zeolite synthesis whereas its structural analogue acetylcarnitine acts as a crystal growth modifier. An array of experimental and theoretical studies reveal a remarkable effect of molecular conformation on the actual roles of organic functional groups during zeolite crystallization.

In situ imaging of two-dimensional surface growth reveals the prevalence and role of defects in zeolite crystallization

Zeolite crystallization predominantly occurs by nonclassical pathways involving the attachment of complex (alumino)silicate precursors to crystal surfaces, yet recurrent images of fully crystalline materials with layered surfaces are evidence of classical growth by molecule attachment. Here we use in situ atomic force microscopy to monitor three distinct mechanisms of two-dimensional (2D) growth of zeolite A where we show that layer nucleation from surface defects is the most common pathway. Direct observation of defects was made possible by the identification of conditions promoting layered growth, which correlates to the use of sodium as an inorganic structure-directing agent, whereas its replacement with an organic results in a nonclassical mode of growth that obscures 2D layers and markedly slows the rate of crystallization. In situ measurements of layered growth reveal that undissolved silica nanoparticles in the synthesis medium can incorporate into advancing steps on crystal surfaces to generate defects (i.e., amorphous silica occlusions) that largely go undetected in literature. Nanoparticle occlusion in natural and synthetic crystals is a topic of wide-ranging interest owing to its relevance in fields spanning from biomineralization to the rational design of functional nanocomposites. In this study, we provide unprecedented insight into zeolite surface growth by molecule addition through time-resolved microscopy that directly captures the occlusion of silica nanoparticles and highlights the prevalent role of defects in zeolite crystallization.

Structural and electronic switching of a single crystal 2D metal-organic framework prepared by chemical vapor deposition

The incorporation of metal-organic frameworks into advanced devices remains a desirable goal, but progress is hindered by difficulties in preparing large crystalline metal-organic framework films with suitable electronic performance. We demonstrate the direct growth of large-area, high quality, and phase pure single metal-organic framework crystals through chemical vapor deposition of a dimolybdenum paddlewheel precursor, Mo2(INA)4. These exceptionally uniform, high quality crystals cover areas up to 8600 µm2 and can be grown down to thicknesses of 30 nm. Moreover, scanning tunneling microscopy indicates that the Mo2(INA)4 clusters assemble into a two-dimensional, single-layer framework. Devices are readily fabricated from single vapor-phase grown crystals and exhibit reversible 8-fold changes in conductivity upon illumination at modest powers. Moreover, we identify vapor-induced single crystal transitions that are reversible and responsible for 30-fold changes in conductivity of the metal-organic framework as monitored by in situ device measurements. Gas-phase methods, including chemical vapor deposition, show broader promise for the preparation of high-quality molecular frameworks, and may enable their integration into devices, including detectors and actuators.

Time-Resolved Dynamics of Struvite Crystallization: Insights from the Macroscopic to Molecular Scale

The crystallization of magnesium ammonium phosphate hexahydrate (struvite) often occurs under conditions of fluid flow, yet the dynamics of struvite growth under these relevant environments has not been previously reported. In this study, we use a microfluidic device to evaluate the anisotropic growth of struvite crystals at variable flow rates and solution supersaturation. We show that bulk crystallization under quiescent conditions yields irreproducible data owing to the propensity of struvite to adopt defects in its crystal lattice, as well as fluctuations in pH that markedly impact crystal growth rates. Studies in microfluidic channels allow for time-resolved analysis of seeded growth along all three principle crystallographic directions and under highly controlled environments. After having first identified flow rates that differentiate diffusion and reaction limited growth regimes, we operated solely in the latter regime to extract the kinetic rates of struvite growth along the [100], [010], and [001] directions. In situ atomic force microscopy was used to obtain molecular level details of surface growth mechanisms. Our findings reveal a classical pathway of crystallization by monomer addition with the expected transition from growth by screw dislocations at low supersaturation to that of two-dimensional layer generation and spreading at high supersaturation. Collectively, these studies present a platform for assessing struvite crystallization under flow conditions and demonstrate how this approach is superior to measurements under quiescent conditions.

Regulating Nonclassical Pathways of Silicalite-1 Crystallization through Controlled Evolution of Amorphous Precursors

Differentiating mechanisms of zeolite crystallization is challenging owing to the vast number of species in growth solutions. The presence of amorphous colloidal particles is ubiquitous in many zeolite syntheses, and has led to extensive efforts to understand the driving force(s) for their self-assembly and putative roles in processes of nucleation and growth. In this study, we use a combination of in situ scanning probe microscopy, particle dissolution measurements, and colloidal stability assays to elucidate the degree to which silica nanoparticles evolve in their structure during the early stages of silicalite-1 synthesis. We show how changes in precursor structure are mediated by the presence of organics, and demonstrate how these changes lead to significant differences in precursor-crystal interactions that alter preferred modes of crystal growth. Our findings provide guidelines for selectively controlling silicalite-1 growth by particle attachment or monomer addition, thus allowing for the manipulation of anisotropic rates of crystallization. In doing so, we also address a longstanding question regarding what factors are at our disposal to switch from a nonclassical to classical mechanism.

Bridging the Gap between Structurally Distinct 2D Lamellar Zeolitic Precursors through a 3D Germanosilicate Intermediate

There is broad scientific interest in lamellar zeolitic materials for a large variety of technological applications. The traditional synthetic methods towards two-dimensional (2D) zeolitic precursors have made a great impact in the construction of families of related zeolites; however, the connection between structurally distinct 2D zeolitic precursors is much less investigated in comparison, thereby resulting in a synthetic obstacle that theoretically limits the types of zeolites that can be constructed from each layer. Herein, we report a Ge-recycling strategy for the topotactic conversion between different 2D zeolitic precursors through a three-dimensional (3D) germanosilicate. Specifically, the intermediate germanosilicate can be constructed within 150 min by taking advantage of its structural similarity with the parent lamellar precursor. This process enables the conversion of one 2D zeolite structure into another distinct structure, thus overcoming the synthetic obstacle between two families of zeolitic materials.

Tracking the rearrangement of atomic configurations during the conversion of zeolite to zeolite

In order to realize designed synthesis, understanding the formation mechanism of zeolites at an atomic level has long been aspired, but remains challenging due to the fact that the knowledge of atomic configurations of the species formed during the process is limited. We focus on a synthesis system that crystallizes CHA zeolite from FAU zeolite as the sole source of tetrahedral atoms of Si and Al, so that end-to-end characterization can be conducted. Solid-state 29Si MAS NMR is followed by high-throughput computational modeling to understand how atomic configurations changed during the interzeolite conversion. This reveals that the structural motif commonly found in FAU and CHA is not preserved during the conversion; rather, there is a specific rearrangement of silicates and aluminates within the motif. The atomic configuration of CHA seems to be influenced by that of the starting FAU, considering that CHA synthesized without using FAU results in a random Al distribution. A Metropolis Monte-Carlo simulation combined with a lattice minimization technique reveals that CHA derived from FAU has energetically favorable, biased atomic locations, which could be a result of the atomic configurations of the starting FAU. These results suggest that by choosing the appropriate reactant, Al placement could be designed to enhance the targeted properties of zeolites for catalysis and adsorption.

A phase-transfer crystallization pathway to synthesize ultrasmall silicoaluminophosphate for enhanced catalytic conversion of dimethylether-to-olefin

This work reports a new phase-transfer crystallization pathway to generate ultrasmall silicoaluminophosphate SAPO-34 for enhanced catalytic dimethylether-to-olefin conversion.

A zeolite supramolecular framework with LTA topology based on a tetrahedral metal–organic cage

A novel supramolecular framework featuring aluminosilicate Linde type A zeolite topology was assembled by using Fe₄ coordination cages as building blocks.

Influence of alkalinity on the synthesis of hierarchical LTA zeolite by using bridged polysilsesquioxane

The mechanism of formation of hierarchical LTA zeolite involved the methoxyl groups of bridged polysilsesquioxane hydrolyzing into hydroxyl groups. The Si–O–Si bond was formed between silicon hydroxyl and silica by dehydration, avoiding phase separation.

Interface engineered surface morphology evolution of Au@Pd core-shell nanorods

Engineering the interfacial structure of bimetallic nanocrystals is an effective method to improve their electrocatalytic performances. Here, we design a facile strategy for controlling the surface morphology evolution of Au@Pd core-shell nanorods by adjusting the solution supersaturation. The Pd shell of the as-prepared Au@Pd bimetallic nanorods can be modulated from a (111) facet-exposed island to a (100) facet-exposed conformal shell. The conformal shell structure exhibited enhanced catalytic performance toward the ethanol oxidation reaction, while the core-island structure possessed better catalytic stability. This work provides a facile method for interfacial engineering of bimetallic nanocrystals with desired morphology and properties.

Uniformly Oriented Zeolite ZSM-5 Membranes with Tunable Wettability on a Porous Ceramic

Facile fabrication of well-intergrown, oriented zeolite membranes with tunable chemical properties on commercially proven substrates is crucial to broadening their applications for separation and catalysis. Rationally determined electrostatic adsorption can enable the direct attachment of a b-oriented silicalite-1 monolayer on a commercial porous ceramic substrate. Homoepitaxially oriented, well-intergrown zeolite ZSM-5 membranes with a tunable composition of Si/Al=25-∞ were obtained by secondary growth of the monolayer. Intercrystallite defects can be eliminated by using Na+ as the mineralizer to promote lateral crystal growth and suppress surface nucleation in the direction of the straight channels, as evidenced by atomic force microscopy measurements. Water permeation testing shows tunable wettability from hydrophobic to highly hydrophilic, giving the potential for a wide range of applications.

Nuclear Magnetic Resonance Spectroscopy for In Situ Monitoring of Porous Materials Formation under Hydrothermal Conditions

The employment of nuclear magnetic resonance (NMR) spectroscopy for studying crystalline porous materials formation is reviewed in the context of the development of in situ methodologies for the observation of the real synthesis medium, with the aim of unraveling the nucleation and growth processes mechanism. Both liquid and solid state NMR techniques are considered to probe the local environment at molecular level of the precursor species either soluble in the liquid phase or present in the reactive gel. Because the mass transport between the liquid and solid components of the heterogeneous system plays a key role in the synthesis course, the two methods provide unique insights and are complementary. Recent technological advances for hydrothermal conditions NMR are detailed and their applications to zeolite and related materials crystallization are illustrated. Achievements in the field are exemplified with some representative studies of relevance to zeolites, aluminophosphate zeotypes, and metal-organic frameworks.