Understanding electrochemical switchability of perovskite-type exsolution catalysts

Accelerating metal nanoparticle exsolution by exploiting tolerance factor of perovskite stannate

The octahedral symmetry in ionic crystals can play a critical role in atomic nucleation and migration during solid-solid phase transformation. Similarly, octahedron distortion, which is characterized by Goldschmidt tolerance factor, strongly influences the exsolution kinetics in the perovskite lattice framework during high-temperature annealing. However, a fundamental study on manipulating the exsolution process by octahedron distortion is still lacking. In this study, we accelerate Ni metal exsolution on the surface of perovskite stannates by increasing the [BO6] octahedron distortion in the lattices. Decreasing the A-site ionic radius (rBa2+ = 161 pm → rSr2+ = 144 pm → rCa2+ = 134 pm) increased the density of exsolved Ni nanoparticles by up to 640% (i.e., 47 particles μm-2 of Ba(Sn, Ni)O3 → 304 particles μm-2 of Ca(Sn, Ni)O3) after the identical exsolution process. Based on the theoretical calculation and experimental characterization, the decrease in crystal symmetry by octahedral distortion promoted the Ni exsolution owing to the boosted Ni migration by weakening the bond strength and generating domain boundaries. The findings highlight the importance of octahedral distortion to control atomic migration through the perovskite lattice framework and provide a strategy to tailor the density of uniformly populated nanoparticles in nanocomposite oxides for multifunctional material design.

Electro-tuned catalysts: voltage-controlled activity selection of bimetallic exsolution particles

In this work, we show how the activity states of bimetallic Ni0-Fe0 catalysts exsolved from Nd0.6Ca0.4Fe0.97Ni0.03O3-δ (NCFNi) can be influenced electrochemically. The NCFNi parent oxide was employed in the form of thin film mixed conducting model electrodes, which were operated in a humid hydrogen atmosphere. By precisely controlling the oxygen chemical potential in the parent oxide electrode via applying an electrochemical polarisation, we managed to selectively exsolve Ni nanoparticles from the perovskite lattice and study their catalytic activity switching characteristics. To be able to track the surface chemical changes during the switching process, electrochemical polarisation experiments were combined with near ambient pressure X-ray photoelectron spectroscopy (NAP-XPS) measurements. This in situ analytical approach allowed relating the difference we observed in the switching behaviour of Ni particles here and of Fe particles in a recent study, to a different kinetic interplay between electrochemical driving force and atmosphere. We propose that slow oxygen transport through nickel oxide, located at the particle/perovskite interface, is mainly responsible for the observed difference to iron exsolutions, which becomes especially evident for larger nickel particles. In addition, in the case of bimetallic exsolutions and with applied bias voltage as a control parameter, we are able to reversibly switch between three different activity states, namely bimetallic Ni0-Fe0 (medium activity), pure Ni0 (high activity), and the inactive oxides.

New trends in nanoparticle exsolution

Many relevant high-temperature chemical processes require the use of oxide-supported metallic nanocatalysts. The harsh conditions under which these processes operate can trigger catalyst degradation via nanoparticle sintering, carbon depositions or poisoning, among others. This primarily affects metallic nanoparticles created via deposition methods with low metal-support interaction. In this respect, nanoparticle exsolution has emerged as a promising method for fabricating oxide-supported nanocatalysts with high interaction between the metal and the oxide support. This is due to the mechanism involved in nanoparticle exsolution, which is based on the migration of metal cations in the oxide support to its surface, where they nucleate and grow as metallic nanoparticles partially embedded in the oxide. This anchorage confers high robustness against sintering or coking-related problems. For these reasons, exsolution has attracted great interest in the last few years. Multiple works have been devoted to proving the high catalytic stability of exsolved metallic nanoparticles in several applications for high-temperature energy storage and conversion. Additionally, considerable attention has been directed towards understanding the underlying mechanism of metallic nanoparticle exsolution. However, this growing field has not been limited to these types of studies and recent discoveries at the forefront of materials design have opened new research avenues. In this work, we define six new trends in nanoparticle exsolution, taking a tour through the most important advances that have been recently reported.

Maximizing Photoelectrochemical Performance in Metal-Oxide Hybrid Composites via Amorphous Exsolution-A New Exsolution Mechanism for Heterogeneous Catalysis

Exsolution generates metal nanoparticles anchored within crystalline oxide supports, ensuring efficient exposure, uniform dispersion, and strong nanoparticle-perovskite interactions. Increased doping level in the perovskite is essential for further enhancing performance in renewable energy applications; however, this is constrained by limited surface exsolution, structural instability, and sluggish charge transfer. Here, hybrid composites are fabricated by vacuum-annealing a solution containing SrTiO3 photoanode and Co cocatalyst precursors for photoelectrochemical water-splitting. In situ transmission electron microscopy identifies uniform, high-density Co particles exsolving from amorphous SrTiO3 films, followed by film-crystallization at elevated temperatures. This unique process extracts entire Co dopants with complete structural stability, even at Co doping levels exceeding 30%, and upon air exposure, the Co particles embedded in the film oxidize to CoO, forming a Schottky junction at the interface. These conditions maximize photoelectrochemical activity and stability, surpassing those achieved by Co post-deposition and Co exsolution from crystalline oxides. Theoretical calculations demonstrate in the amorphous state, dopant─O bonds become weaker while Ti─O bonds remain strong, promoting selective exsolution. As expected from the calculations, nearly all of the 30% Fe dopants exsolve from SrTiO3 in an H2 environment, despite the strong Fe─O bond's low exsolution tendency. These analyses unravel the mechanisms driving the amorphous exsolution.

Space charge governs the kinetics of metal exsolution

Nanostructured composite electrode materials play a major role in the fields of catalysis and electrochemistry. The self-assembly of metallic nanoparticles on oxide supports via metal exsolution relies on the transport of reducible dopants towards the perovskite surface to provide accessible catalytic centres at the solid-gas interface. At surfaces and interfaces, however, strong electrostatic gradients and space charges typically control the properties of oxides. Here we reveal that the nature of the surface-dopant interaction is the main determining factor for the exsolution kinetics of nickel in SrTi0.9Nb0.05Ni0.05O3-δ. The electrostatic interaction of dopants with surface space charge regions forming upon thermal oxidation results in strong surface passivation, which manifests in a retarded exsolution response. We furthermore demonstrate the controllability of the exsolution response via engineering of the perovskite surface chemistry. Our findings indicate that tailoring the electrostatic gradients at the perovskite surface is an essential step to improve exsolution-type materials in catalytic converters.

Nanoparticle Exsolution on Perovskite Oxides: Insights into Mechanism, Characteristics and Novel Strategies

Supported nanoparticles have attracted considerable attention as a promising catalyst for achieving unique properties in numerous applications, including fuel cells, chemical conversion, and batteries. Nanocatalysts demonstrate high activity by expanding the number of active sites, but they also intensify deactivation issues, such as agglomeration and poisoning, simultaneously. Exsolution for bottom-up synthesis of supported nanoparticles has emerged as a breakthrough technique to overcome limitations associated with conventional nanomaterials. Nanoparticles are uniformly exsolved from perovskite oxide supports and socketed into the oxide support by a one-step reduction process. Their uniformity and stability, resulting from the socketed structure, play a crucial role in the development of novel nanocatalysts. Recently, tremendous research efforts have been dedicated to further controlling exsolution particles. To effectively address exsolution at a more precise level, understanding the underlying mechanism is essential. This review presents a comprehensive overview of the exsolution mechanism, with a focus on its driving force, processes, properties, and synergetic strategies, as well as new pathways for optimizing nanocatalysts in diverse applications.

Multifunctional, Hybrid Materials Design via Spray-Drying: Much more than Just Drying

Spray-drying is a popular and well-known "drying tool" for engineers. This perspective highlights that, beyond this application, spray-drying is a very interesting and powerful tool for materials chemists to enable the design of multifunctional and hybrid materials. Upon spray-drying, the confined space of a liquid droplet is narrowed down, and its ingredients are forced together upon "falling dry." As  detailed in this article, this enables the following material formation strategies either individually or even in combination: nanoparticles and/or molecules can be assembled; precipitation reactions as well as chemical syntheses can be performed; and templated materials can be designed. Beyond this, fragile moieties can be processed, or "precursor materials" be prepared. Post-treatment of spray-dried objects eventually enables the next level in the design of complex materials. Using spray-drying to design (particulate) materials comes with many advantages-but also with many challenges-all of which are outlined here. It is believed that multifunctional, hybrid materials, made via spray-drying, enable very unique property combinations that are particularly highly promising in myriad applications-of which catalysis, diagnostics, purification, storage, and information are highlighted.

Quantifying Electrochemical Driving Force for Exsolution in Perovskite Oxides by Designing Graded Oxygen Chemical Potential

Metal nanoparticles exsolved and anchored at the parent perovskite oxide surfaces can greatly enhance the activity and antisintering stability for high-temperature (electro-) chemical catalytic reactions. While exsolution of nanoparticles triggered by using conventional high-temperature thermal reduction suffers from slow kinetics, using an electrochemical driving force can promote the exsolution rate. However, a quantitative correlation between the applied electrochemical driving force and the spatial density of exsolved nanoparticles remains unknown. In this work, we use a specially designed electrochemical device to induce a spatially graded voltage in a La_0.43Ca_0.37Ti_0.94Ni_0.06O_3-δ electrode, in order to systematically investigate the effect of electrochemical switching on exsolution. With increasing driving force, which leads to decreasing oxygen chemical potential, the density of nanoparticles was observed to increase dramatically, while the average particle size remained roughly constant. We further identified oxygen vacancy pairs or clusters as the preferential nucleation sites for exsolution. Our work provided a high-throughput platform for the systematic study of exsolution of perovskite oxides targeted for fuel electrode materials with improved electrocatalytic performance and stability.

Exsolved catalyst particles as a plaything of atmosphere and electrochemistry

A new type of catalyst preparation yields its active sites not by infiltration but exsolution of reducible transition metals of its own host lattice. These exsolution catalysts offer a high dispersion of catalytically active particles, slow agglomeration, and the possibility of reactivation after poisoning due to redox cycling. The formation of exsolved particles by partial decomposition of the host lattice can be driven by applying a sufficiently reducing atmosphere, elevated temperatures but also by a cathodic bias voltage (provided the host perovskite is an electrode on an oxide ion conducting electrolyte). In addition, such an electrochemical polarisation can change the oxidation state and thus the catalytic activity of exsolved particles. In this work, we investigate the electrochemical switching between an active and an inactive state of iron particles exsolved from thin film mixed conducting model electrodes, namely La_0.6Sr_0.4FeO_3-δ (LSF) and Nd_0.6Ca_0.4FeO_3-δ (NCF), in humid hydrogen atmospheres. We show that the transition between two activity states exhibits a hysteresis-like behaviour in the electrochemical I-V characteristics. Ambient pressure XPS measurements proofed that this hysteresis is linked to the oxidation and reduction of iron particles. Furthermore, it is demonstrated that the surface kinetics of the host material itself has only a negligible impact on the particle exsolution, and that the main impact factors are the surrounding atmosphere as well as the applied electrochemical overpotential. In particular, we suggest a 'kinetic competition' between gas atmosphere and oxygen chemical potential in the mixed conducting electrode and discuss possible ways of how this process takes place.

Exsolution on perovskite oxides: morphology and anchorage of nanoparticles

Perovskites are very promising materials for a wide range of applications (such as catalysis, solid oxide fuel cells…) due to beneficial general properties (e.g. stability at high temperatures) and tunability - doping both A- and B-site cations opens the path to a materials design approach that allows specific properties to be finely tuned towards applications. A major asset of perovskites is the ability to form nanoparticles on the surface under certain conditions in a process called "exsolution". Exsolution leads to the decoration of the material's surface with finely dispersed nanoparticles (which can be metallic or oxidic - depending on the experimental conditions) made from B-site cations of the perovskite lattice (here, doping comes into play, as B-site doping allows control over the constitution of the nanoparticles). In fact, the ability to undergo exsolution is one of the main reasons that perovskites are currently a hot topic of intensive research in catalysis and related fields. Exsolution on perovskites has been heavily researched in the last couple of years: various potential catalysts have been tested with different reactions, the oxide backbone materials and the exsolved nanoparticles have been investigated with a multitude of different methods, and the effect of different exsolution parameters on the resulting nanoparticles has been studied. Despite all this, to our knowledge no comprehensive effort was made so far to evaluate these studies with respect to the effect that the exsolution conditions have on anchorage and morphology of the nanoparticles. Therefore, this highlight aims to provide an overview of nanoparticles exsolved from oxide-based perovskites with a focus on the conditions leading to nanoparticle exsolution.

Artificial intelligence-aided preparation of perovskite SrFexZr1-xO3-δ catalysts for ozonation degradation of organic pollutant concentrated water after membrane treatment

Membrane technology has been widely used to treat wastewater from a variety of industries, but it also results in a large amount of concentrated wastewater containing organic pollutants after membrane treatment, which is challenging to decompose. Here in this work, a series of perovskite SrFe_xZr_1-xO_3-δ catalysts were prepared via a modified co-precipitation method and evaluated for catalytic ozone oxidative degradation of m-cresol. An artificial neural intelligence networks (ANN) model was employed to train the experimental data to optimize the preparation parameters of catalysts, with SrFe_0.13Zr_0.87O_3-δ being the optimal catalysts. The resultant catalysts before and after reduction were then thoroughly characterized and tested for m-cresol degradation. It was found that the co-doping of Fe and Zr at the B-site and the improvement of oxygen vacancies and oxygen active species by reduction dramatically increased TOC removal rates up to 5 times compared with ozone alone, with the conversion rate of m-cresol reaching 100%. We also proposed a possible mechanism for m-cresol degradation via investigating the intermediates using GC-MS, and confirmed the good versatility of the reduced SrFe_0.13Zr_0.87O_3-δ catalyst to remove other common organic pollutants in concentrated wastewater. This work demonstrates new prospects for the use of perovskite materials in wastewater treatment.

Fast Surface Oxygen Release Kinetics Accelerate Nanoparticle Exsolution in Perovskite Oxides

Exsolution is a recent advancement for fabricating oxide-supported metal nanoparticle catalysts via phase precipitation out of a host oxide. A fundamental understanding and control of the exsolution kinetics are needed to engineer exsolved nanoparticles to obtain higher catalytic activity toward clean energy and fuel conversion. Since oxygen release via oxygen vacancy formation in the host oxide is behind oxide reduction and metal exsolution, we hypothesize that the kinetics of metal exsolution should depend on the kinetics of oxygen release, in addition to the kinetics of metal cation diffusion. Here, we probe the surface exsolution kinetics both experimentally and theoretically using thin-film perovskite SrTi_0.65Fe_0.35O₃ (STF) as a model system. We quantitatively demonstrated that in this system the surface oxygen release governs the metal nanoparticle exsolution kinetics. As a result, by increasing the oxygen release rate in STF, either by reducing the sample thickness or by increasing the surface reactivity, one can effectively accelerate the Fe⁰ exsolution kinetics. Fast oxygen release kinetics in STF not only shortened the prereduction time prior to the exsolution onset, but also increased the total quantity of exsolved Fe⁰ over time, which agrees well with the predictions from our analytical kinetic modeling. The consistency between the results obtained from in situ experiments and analytical modeling provides a predictive capability for tailoring exsolution, and highlights the importance of engineering host oxide surface oxygen release kinetics in designing exsolved nanocatalysts.

Electrochemical Activation Applied to Perovskite Titanate Fibers to Yield Supported Alloy Nanoparticles for Electrocatalytic Application

Active bi-metallic nanoparticles are of key importance in catalysis and renewable energy. Here, the in situ formation of bi-metallic nanoparticles is investigated by exsolution on 200 nm diameter perovskite fibers. The B-site co-doped perovskite fibers display a high degree of exsolution, decorated with NiCo or Ni₃ Fe bi-metallic nanoparticles with average diameter about 29 and 35 nm, respectively. The perovskite fibers are utilized as cathode materials in pure CO₂ electrolysis cells due to their redox stability in the CO/CO₂ atmosphere. After in situ electrochemical switching, the nanoparticles exsolved from the perovskite fiber demonstrate an enhanced performance in pure CO₂ electrolysis. At 900 °C, the current density of solid oxide electrolysis cell (SOEC) with 200 µm YSZ electrolyte supported NiFe doped perovskite fiber anode reaches 0.75 Acm^-2 at 1.6 V superior to the NiCo doped perovskite fiber anode (about 1.5 times) in pure CO₂ . According to DFT calculations (PBE-D3 level) the superior CO₂ conversion on NiFe compared to NiCo bi-metallic species is related to an enhanced driving force for C-O cleavage under formation of CO chemisorbed on the nanoparticle and a reduced binding energy of CO required to release this product.

Observation of a robust and active catalyst for hydrogen evolution under high current densities

Despite the fruitful achievements in the development of hydrogen production catalysts with record-breaking performances, there is still a lack of durable catalysts that could work under large current densities (>1000 mA cm^-2). Here, we investigated the catalytic behaviors of Sr₂RuO₄ bulk single crystals. This crystal has demonstrated remarkable activities under the current density of 1000 mA cm^-2, which require overpotentials of 182 and 278 mV in 0.5 M H₂SO₄ and 1 M KOH electrolytes, respectively. These materials are stable for 56 days of continuous testing at a high current density of above 1000 mA cm^-2 and then under operating temperatures of 70 °C. The in-situ formation of ferromagnetic Ru clusters at the crystal surface is observed, endowing the single-crystal catalyst with low charge transfer resistance and high wettability for rapid gas bubble removal. These experiments exemplify the potential of designing HER catalysts that work under industrial-scale current density.

Ultrafast Ambient-Air Exsolution on Metal Oxide via Momentary Photothermal Effect

The process of exsolution for the synthesis of strongly anchored metal nanoparticles (NPs) on host oxide lattices has been proposed as a promising strategy for designing robust catalyst-support composite systems. However, because conventional exsolution processes occur in harsh reducing environments at high temperatures for long periods of time, the choice of support materials and dopant metals are limited to those with inherently high thermal and chemical stability. Herein, we report the exsolution of a series of noble metal catalysts (Pt, Rh, and Ir) from metal oxide nanofibers (WO₃ NFs) supports in an entirely ambient environment induced by intense pulsed light (IPL)-derived momentary photothermal treatment (>1000 °C). Since the exsolution process spans an extremely short period of time (<20 ms), unwanted structural artifacts such as decreased surface area and phase transition of the support materials are effectively suppressed. At the same time, exsolved NPs (<5 nm) with uniform size distributions could successfully be formed. To prove the practical utility of exsolved catalytic NPs functionalized on WO₃ NFs, the chemiresistive gas sensing characteristics of exsolved Pt-decorated WO₃ NFs were analyzed, exhibiting high durability (>200 cyclic exposures), enhanced response (R_air/R_gas > 800 @ 1 ppm/350 °C), and selectivity toward H₂S target gas. Altogether, we successfully demonstrated that ultrafast exsolution within a few milliseconds could be induced in ambient conditions using the IPL-derived momentary photothermal treatment and contributed to expanding the practical viability of the exsolution-based synthetic approaches for the production of highly stable catalyst systems.

Engineering surface segregation of perovskite oxide through wet exsolution for CO catalytic oxidation

Cation segregation occurring near the surface or interfaces of solid catalysts plays an important role in catalytic reactions. Unfortunately, the native surface of perovskite oxides is dominated by passivated A-site segregation, which severely hampers the catalytic activity and durability of the system. To address this issue, herein, we present a wet exsolution method to reconstruct surface segregation in perovskite cobalt oxide. Under reduction etching treatment of glycol solution, inert surface Sr segregation was transformed into active Co₃O₄ segregation. By varying the reaction time, we achieved differing coverage of the active Co₃O₄ segregation on the La_0.5Sr_0.5CoO_3-δ (LSCO) perovskite oxide surface. This study reveals that CO oxidation activity exhibits a volcano-shaped dependence on the coverage of Co₃O₄ segregation at the surface of a perovskite cobalt oxide. Furthermore, we find that a suitable coverage of Co₃O₄ segregation can dramatically improve the catalytic activity of the perovskite catalyst by enhancing interface interactions. Co K-edge, Co L-edge, and O K-edge X-ray absorption spectra confirm that the synergistic effect optimizes the covalence of the metal-oxygen bond at the surface and interface. This work not only contributes to the design and development of perovskite-type catalysts, but also provides important insight into the relationship between surface segregation and catalytic activity.

Boosting the stability of perovskites with exsolved nanoparticles by B-site supplement mechanism

Perovskites with exsolved nanoparticles (P-eNs) have immense potentials for carbon dioxide (CO₂) reduction in solid oxide electrolysis cell. Despite the recent achievements in promoting the B-site cation exsolution for enhanced catalytic activities, the unsatisfactory stability of P-eNs at high voltages greatly impedes their practical applications and this issue has not been elucidated. In this study, we reveal that the formation of B-site vacancies in perovskite scaffold is the major contributor to the degradation of P-eNs; we then address this issue by fine-regulating the B-site supplement of the reduced Sr₂Fe_1.3Ni_0.2Mo_0.5O_6-δ using foreign Fe sources, achieving a robust perovskite scaffold and prolonged stability performance. Furthermore, the degradation mechanism from the perspective of structure stability of perovskite has also been proposed to understand the origins of performance deterioration. The B-site supplement endows P-eNs with the capability to become appealing electrocatalysts for CO₂ reduction and more broadly, for other energy storage and conversion systems.

Electrochemical Response of Mixed Conducting Perovskite Enables Low-Cost High-Efficiency Hydrogen Sensing

High-performance noble metal-free gas sensors are crucial for widespread applications in various areas. Non-Nernstian electrochemical sensors have attracted tremendous attention, but are limited by the high cost and low efficiency of Pt electrode. Moreover, responses from different electrodes usually have the same polarity, degrading the sensor performance. Here we report a reverse response on a series of mixed ionic-electronic conductors (MIECs). Exemplary SrFe0.5Ti0.5O3-δ (SFT50) perovskite shows excellent H2 sensing properties, including high sensitivity and selectivity, humidity resistance, and long-term stability. Strikingly, the response is positive, as opposed to the usual one. Such an unusual response is ascribed to the change of the surface electrostatic potential due to the gas chemical reaction, which outcompetes traditional mechanisms, thereby reversing the response polarity. A conceptual noble-metal-free sensor with dual oxide electrodes of opposite polarity is designed by substituting SFT50 for the benchmark Pt, achieving a 1.5-2.0× increase in H2 response, sensitivity, and selectivity and a low limit of detection of 16 ppb. The ideal unity of excellent sensing and unusual polarity for MIECs can be used to optimize the performance of a variety of conventional sensors while reducing the cost. Our findings provide new insights into electrochemical gas sensing and offer a facile approach for developing low-cost high-performance gas sensors.

Exsolution-Driven Surface Transformation in the Host Oxide

Exsolution synthesizes self-assembled metal nanoparticle catalysts via phase precipitation. An overlooked aspect in this method thus far is how exsolution affects the host oxide surface chemistry and structure. Such information is critical as the oxide itself can also contribute to the overall catalytic activity. Combining X-ray and electron probes, we investigated the surface transformation of thin-film SrTi_0.65Fe_0.35O₃ during Fe⁰ exsolution. We found that exsolution generates a highly Fe-deficient near-surface layer of about 2 nm thick. Moreover, the originally single-crystalline oxide near-surface region became partially polycrystalline after exsolution. Such drastic transformations at the surface of the oxide are important because the exsolution-induced nonstoichiometry and grain boundaries can alter the oxide ion transport and oxygen exchange kinetics and, hence, the catalytic activity toward water splitting or hydrogen oxidation reactions. These findings highlight the need to consider the exsolved oxide surface, in addition to the metal nanoparticles, in designing the exsolved nanocatalysts.

A Flexible Method to Fabricate Exsolution-Based Nanoparticle-Decorated Materials in Seconds

Decorating metallic nanoparticles on the surface of oxide support is a promising approach to tailor the catalytic activity of perovskite. Here, for the first time using thermal shock to rapidly fabricate nanoparticle-decorated materials (NDMs) is proposed. Low-cost and size-tailorable carbon paper is used as the heating source during the thermal shock. It is reported that by thermal shock technique, only ≈13 s including heating and treating time is needed to fabricate the exsolution-based NDMs (the fastest method to date). Benefitted by the sufficiently provided driving force and the short treating time, as compared to the product prepared by the conventionally furnace-based method, higher particle density and smaller particle size of the exsolved catalysts are acquired for the thermal shock fabricated NDM, giving rise to a fascinating improvement (12-fold) of the electrochemical performance. This work develops a new technique to rapidly fabricate NDMs in an economic and high-throughput manner, profoundly improving the flexibility of the application of exsolution-based materials in electrochemical devices.

Manipulating Electrocatalytic Activity of Perovskite Oxide Through Electrochemical Treatment

Perovskite oxides are widely used in electrochemical cells, profiting from their excellent accommodation of different elements and structure stability. Here, it is reported that when rapidly exceeding the electrochemical stability window of a perovskite oxide through electrochemical treatment, nanoparticles can dynamically exsolve from the perovskite lattice, yielding a nanoparticle decorated material (NDM) with fascinating particle population and distribution. It is reported that as compared to the NDM produced by chemical gas reduction, electrochemical treatment fabricated NDM shows much better electrochemical performance. At 900 °C, a peak power density (PPD) of 896 mW cm^-2 (more than tenfold enhancement) is obtained for a yttrium stabilized zirconia (YSZ) electrolyte-supported symmetrical cell with La_0.43 Ca_0.37 Ti_0.8 Co_0.1 Fe_0.1 O_{3- δ} (LCTCF) electrode after electrochemical treatment for several minutes, while it only reaches to 210 mW cm^-2 after chemical gas treatment for tens of hours using humidified hydrogen as fuel. The study establishes a new fairyland for tuning the performance of-but not limited to-the electrochemical cells.

Direct Conversion of Methane to C2 Hydrocarbons in Solid-State Membrane Reactors at High Temperatures

Direct conversion of methane to C₂ compounds by oxidative and nonoxidative coupling reactions has been intensively studied in the past four decades; however, because these reactions have intrinsic severe thermodynamic constraints, they have not become viable industrially. Recently, with the increasing availability of inexpensive "green electrons" coming from renewable sources, electrochemical technologies are gaining momentum for reactions that have been challenging for more conventional catalysis. Using solid-state membranes to control the reacting species and separate products in a single step is a crucial advantage. Devices using ionic or mixed ionic-electronic conductors can be explored for methane coupling reactions with great potential to increase selectivity. Although these technologies are still in the early scaling stages, they offer a sustainable path for the utilization of methane and benefit from the advances in both solid oxide fuel cells and electrolyzers. This review identifies promising developments for solid-state methane conversion reactors by assessing multifunctional layers with microstructural control; combining solid electrolytes (proton and oxygen ion conductors) with active and selective electrodes/catalysts; applying more efficient reactor designs; understanding the reaction/degradation mechanisms; defining standards for performance evaluation; and carrying techno-economic analysis.

Unveiling the key factor for the phase reconstruction and exsolved metallic particle distribution in perovskites

To significantly increase the amount of exsolved particles, the complete phase reconstruction from simple perovskite to Ruddlesden-Popper (R-P) perovskite is greatly desirable. However, a comprehensive understanding of key parameters affecting the phase reconstruction to R-P perovskite is still unexplored. Herein, we propose the Gibbs free energy for oxygen vacancy formation in Pr_0.5(Ba/Sr)_0.5TO_3-δ (T = Mn, Fe, Co, and Ni) as the important factor in determining the type of phase reconstruction. Furthermore, using in-situ temperature & environment-controlled X-ray diffraction measurements, we report the phase diagram and optimum 'x' range required for the complete phase reconstruction to R-P perovskite in Pr_0.5Ba_0.5-xSr_xFeO_3-δ system. Among the Pr_0.5Ba_0.5-xSr_xFeO_3-δ, (Pr_0.5Ba_0.2Sr_0.3)₂FeO_4+δ - Fe metal demonstrates the smallest size of exsolved Fe metal particles when the phase reconstruction occurs under reducing condition. The exsolved nano-Fe metal particles exhibit high particle density and are well-distributed on the perovskite surface, showing great catalytic activity in fuel cell and syngas production.

Metal Exsolution to Enhance the Catalytic Activity of Electrodes in Solid Oxide Fuel Cells

Exsolution is a novel technology for attaching metal catalyst particles onto ceramic anodes in the solid oxide fuel cells (SOFCs). The exsolved metal particles in the anode exhibit unique properties for reaction and have demonstrated remarkable stabilities under conditions that normally lead to coking. Despite extensive investigations, the underlying principles behind exsolution are still under investigation. In this review, the present status of exsolution materials for SOFC applications is reported, including a description of the fundamental concepts behind metal incorporation in oxide lattices, a listing of proposed mechanisms and thermodynamics of the exsolution process and a discussion on the catalytic properties of the resulting materials. Prospects and opportunities to use materials produced by exsolution for SOFC are discussed.