Dopants fixation of Ruthenium for boosting acidic oxygen evolution stability and activity

Electron donation from carbon support enhances the activity and stability of ultrasmall ruthenium dioxide nanoparticles in acidic oxygen evolution reaction

Developing non-iridium (Ir)-based electrocatalysts with good stability and activity for acid oxygen evolution reaction (OER) is of great importance for electrocatalytic water splitting. Ruthenium dioxide (RuO2), which has lower price and higher OER activity, has been recognized as an attractive alternative to Ir-based electrocatalyst for acidic OER. However, the stability of most Ru-based electrocatalysts faces a great challenge in acidic condition. Here, a highly stable and active RuO2-based catalyst, tiny RuO2 nanoparticles inlaid onto carbon support (RuO2/C), is successfully prepared for acidic OER. Such a structure can efficiently inhibit the over-growth of RuO2 nanoparticles and prevent the agglomeration of RuO2 nanoparticles. Moreover, it is found that carbon support donate electron to RuO2 nanoparticles, which enhances the OER activity and stability of RuO2 during acidic OER. The RuO2/C exhibits an impressive OER performance with a low overpotential (197 mV at 10 mA cm-2) and low degradation rate (0.035 mV h-1) over a 450-h stability test in 0.5 M H2SO4, which are much better than the commercial Ir/C, RuO2 and the reported Ru-based electrocatalysts. This work provides an efficient strategy to simultaneously improve both stability and activity of Ru-based catalysts for acidic water oxidation.

Phase-Engineered Bi-RuO2 Single-Atom Alloy Oxide Boosting Oxygen Evolution Electrocatalysis in Proton Exchange Membrane Water Electrolyzer

Engineering nanomaterials at single-atomic sites can enable unprecedented catalytic properties for broad applications, yet it remains challenging to do so on RuO2-based electrocatalysts for proton exchange membrane water electrolyzer (PEMWE). Herein, the rational design and construction of Bi-RuO2 single-atom alloy oxide (SAAO) are presented to boost acidic oxygen evolution reaction (OER), via phase engineering a novel hexagonal close packed (hcp) RuBi single-atom alloy. This Bi-RuO2 SAAO electrocatalyst exhibits a low overpotential of 192 mV and superb stability over 650 h at 10 mA cm-2, enabling a practical PEMWE that needs only 1.59 V to reach 1.0 A cm-2 under industrial conditions. Operando differential electrochemical mass spectroscopy analysis, coupled with density functional theory studies, confirmed the adsorbate-evolving mechanism on Bi-RuO2 SAAO and that the incorporation of Bi1 improves the activity by electronic density optimization and the stability by hindering surface Ru demetallation. This work not only introduces a new strategy to fabricate high-performance electrocatalysts at atomic-level, but also demonstrates their potential use in industrial electrolyzers.

Tailoring Octahedron-Tetrahedron Synergism in Spinel Catalysts for Acidic Water Electrolysis

The instability issues of oxide-based electrocatalysts during the oxygen evolution reaction (OER) under acidic conditions, caused by the oxidation and dissolution of the catalysts along with the current-capacitance effect, constrain their application in proton exchange membrane water electrolysis (PEMWE). To address these challenges, we tailored the spinel structure of Co3O4 and exploited the synergism between the tetrahedron and octahedron sites by partially substituting Co with Ni and Ru (denoted as NiRuCoOx), respectively. Such a catalyst design creates a Ru-O-Ni electronic coupling effect, facilitating a direct dioxygen radical-coupled OER pathway. Density-functional theory (DFT) calculations and in situ Raman spectroscopy results confirm that Ru is the active site in the diatomic oxygen mechanism while Ni stabilizes lattice oxygen and the Ru-O bonding. The designed NiRuCoOx catalyst exhibits an exceptionally low overpotential of 166 mV to achieve a current density of 10 mA cm-2. Moreover, when serving as the anode in PEMWE, the NiRuCoOx requires 1.72 V to reach a current density of 3A cm-2, meeting the 2026 target set by the U.S. Department of Energy (DOE: 1.8 V@3A cm-2). The PEMWE device can operate stably for more than 1500 h with a significantly reduced performance decay rate of 0.025 mV h-1 compared to commercial RuO2 (2.13 mV h-1). This work provides an efficient method for tailoring the octahedron-tetrahedron sites of spinel Co3O4, which significantly improves the activity and stability of PEMWE.

Inhibiting Overoxidation of Dynamically Evolved RuO2 to Achieve a Win-Win in Activity-Stability for Acidic Water Electrolysis

Proton exchange membrane (PEM) water electrolysis offers an efficient route to large-scale green hydrogen production, in which the RuO2 catalyst exhibits superior activity but limited stability. Unveiling the atomic-scale structural evolution during operando reaction conditions is critical but remains a grand challenge for enhancing the durability of the RuO2 catalyst in the acidic oxygen evolution reaction (a-OER). This study proposes an adaptive machine learning workflow to elucidate the potential-dependent state-to-state global evolution of the RuO2(110) surface within a complex composition and configuration space, revealing the correlation between structural patterns and stability. We identify the active state with distorted RuO5 units that self-evolve at low potential, which exhibits minor Ru dissolution and an activity self-promotion phenomenon. However, this state exhibits a low potential resistance capacity (PRC) and evolves into inert RuO4 units at elevated potential. To enhance PRC and mitigate the overevolution of the active state, we explore the metal doping engineering and uncover an inverse volcano-type doping rule: the doped metal-oxygen bond strength should significantly differ from the Ru-O bond. This rule provides a theoretical framework for designing stable RuO2-based catalysts and clarifies current discrepancies regarding the roles of different metals in stabilizing RuO2. Applying this rule, we predict and confirm experimentally that Na can effectively stabilize RuO2 in its active state. The synthesized Na-RuO2 operates in a-OER for over 1800 h without any degradation and enables long-term durability in PEM electrolysis. This work enhances our understanding of the operando structural evolution of RuO2 and aids in designing durable catalysts for a-OER.

Constructing weak Ru-Mo metallic bonds to suppress Ru overoxidation for durable acidic water oxidation

Although reducing the Ru-O covalency suppresses the loss of lattice oxygen, it also weakens the electron transfer of the Ru-Obri-Mo configuration, leading to Ru overoxidation. Herein, doping Mo into RuO2 weakens the Ru-O covalency and forms weak Ru-Mo metallic bonds to compensate for the electron density of Ru, where the Mo0.125Ru0.875O2 catalyst exhibits stable PEM performance at 300 mA cm-2 for 500 h.

La-Doping-Induced Lattice Strain and Electronic State Modulation in RuO2 for Electrocatalytic Oxygen Evolution in Acidic Solutions

Pursuing highly active and stable Ru-based catalysts for the oxygen evolution reaction (OER) under acidic conditions is important in advancing proton exchange membrane (PEM) water electrolyzers. Unfortunately, the inadequate stability, especially under a large current density of Ru-based catalysts, still hinders its practical application. Herein, we report a La doping strategy that simultaneously enhances both OER activity and stability of RuO2 in acidic media. The introduction of La into RuO2 induces tensile strain, which effectively weakens the covalency of Ru-O bonds. This structural modification significantly inhibits Ru dissolution, thereby substantially enhancing the stability of RuO2. Meanwhile, La doping modulates the electronic structure of RuO2 and optimizes the adsorption energy of the reaction intermediates, thereby enhancing the electrocatalytic OER activity. Notably, the optimized La0.05-RuO2 electrocatalyst presents an excellent OER performance in 0.5 M H2SO4 electrolyte, which delivers a low overpotential of 190 mV at 10 mA cm-2 and sustains 150 h without obvious decay at 50 mA cm-2. More importantly, a PEM electrolyzer is constructed by using our La0.05-RuO2 as the anode catalyst, which acquires 200 h stability at 1 A cm-2, highlighting its strong potential for practical industrial applications. This work sheds new light on designing high-performance OER catalysts toward PEM electrolyzer applications.

Hydroxylation Strategy Enables Ru-Mn Oxide for Stable Proton Exchange Membrane Water Electrolysis under 1 A cm-2

Ruthenium (Ru)-based catalysts have demonstrated promising utilization potentiality to replace the much expensive iridium (Ir)-based ones for proton exchange membrane water electrolysis (PEMWE) due to their high electrochemical activity and low cost. However, the susceptibility of RuO2-based materials to easily be oxidized to high-valent and soluble Ru species during the oxygen evolution reaction (OER) in acid media hinders the practical application, especially under current density above 500 mA cm-2. Here, a manganese-doped RuO2 catalyst with the hydroxylated metal sites (i.e., H-Mn0.1Ru0.9O2) is synthesized for acidic OER assisted by hydrogen peroxide, where the hydroxylation results in the valence state of the Ru sites below +4. The H-Mn0.1Ru0.9O2 catalyst demonstrates an overpotential of 169 mV at 10 mA cm-2 and promising stability for an OER over 1000 h in an acidic electrolyte. A PEMWE device fabricated with the H-Mn0.1Ru0.9O2 catalyst as the anode shows a current density of 1 A cm-2 at ∼1.65 V, along with a low degradation over continuous tens of hours. Differential electrochemical mass spectrometry (DEMS) results and theoretical calculations confirm that H-Mn0.1Ru0.9O2 performs the OER through the adsorbate evolution mechanism (AEM) pathway, where the synergistic effect of hydroxylation and Mn doping in RuO2 can effectively enhance the stability of Ru sites and lattice oxygen atoms.

Modulating Electronic Correlations in Ruthenium Oxides for Highly Efficient Oxygen Evolution Reaction

Elucidating the electronic factors dominating the adsorption properties of transition-metal oxides is essential to construct highly efficient oxygen-evolving catalysts for hydrogen production by water splitting but remains a great challenge. Electron correlation from on-site Coulomb repulsion (U) among d-electrons is generally believed to significantly affect the electronic structure of these materials; however, it has long been neglected in studying their adsorption properties. Here, by choosing ruthenium oxide as a model system, we demonstrate the role of electron correlation on the electrocatalytic activity toward oxygen evolution reaction (OER). Our density functional theory plus U calculations on rutile RuO2 reveal that the electron correlation can tune the adsorption energies for oxygenated intermediate and optimize them after the metallic oxide being a Mott insulator upon increasing U. By regulating the RuO6 octahedral network, we constructed and synthesized a series of strongly correlated ruthenium oxides, where the Mott insulating ones indeed exhibit a superior OER performance to the metallic RuO2. Our work builds a bridge between the electrochemistry and Mott physics for transition-metal oxides, opening a new avenue for designing advanced catalysts.

Chloride Residues in RuO2 Catalysts Enhance Its Stability and Efficiency for Acidic Oxygen Evolution Reaction

. Ruthenium dioxide (RuO2) is a benchmark electrocatalyst for proton exchange membrane water electrolyzers (PEMWE), but its stability during the oxygen evolution reaction (OER) is often compromised by lattice oxygen involvement and metal dissolution. Despite that the typical synthesis of RuO2 produces chloride residues, the underlying function of chloride have not well investigated. In this study, we synthesized chlorine-containing RuO2 (RuO2-Cl) and pure RuO2 catalysts with similar morphology and crystallinity. RuO2-Cl demonstrated superior stability, three times greater than that of pure RuO2, and a lower overpotential of 176 mV at 10 mA cm-2. Furthermore, the RuO2-Cl catalysts that were in situ synthesized on a platinum-coated titanium felt could maintain high performance for up to 1200 hours at 100 mA cm-2. Computational and experimental analyses show that chloride stabilizes RuO2 by substituting the bridging oxygen atoms, which subsequently inhibits lattice oxygen evolution and Ru demetallation. Notably, this substitution also lowers the energy barrier of the rate-determining step by strengthening the binding of *OOH intermediates. These findings offer new insights into the previously unknown role of chloride residues and how to improve RuO2 stability.

Synergistic Composition and Surface Engineering of Ruthenium-Cobalt Hydroxide Nanowires for Efficient Oxygen Evolution Catalysis

Developing efficient electrocatalysts that improve the rate-determining step (RDS) kinetics is crucial to addressing the kinetically sluggish oxygen evolution reaction (OER). This study introduces ruthenium (Ru)-cobalt(II) hydroxide (Co(OH)₂) electrocatalysts for high-performance OER by combining compositional and thermodynamic surface engineering. Density functional theory (DFT) is employed to identify the ideal composition, with experimental validation conducted through electrodeposition, enabling facile control over a wide range of compositions for nanowire catalyst synthesis. Pourbaix diagram analysis helps establish precise synthesis conditions for developing surface nanostructures. The optimized Ru-Co(OH)₂ catalyst demonstrates exceptional performance, achieving overpotentials of 189 mV at 10 mA cm⁻2 and 292 mV at 50 mA cm⁻2, significantly outperforming other compositions. The exceptional electrocatalytic performance can be attributed to two key factors: strengthened OH adsorption energy due to optimal composition, which lowers the energy barrier of the rate-determining step in the OER, and increased specific surface area resulting from surface nanostructure formation.

Effectiveness of strain and dopants on breaking the activity-stability trade-off of RuO2 acidic oxygen evolution electrocatalysts

Ruthenium dioxide electrocatalysts for acidic oxygen evolution reaction suffer from mediocre activity and rather instability induced by high ruthenium-oxygen covalency. Here, the tensile strained strontium and tantalum codoped ruthenium dioxide nanocatalysts are synthesized via a molten salt-assisted quenching strategy. The tensile strained spacially elongates the ruthenium-oxygen bond and reduces covalency, thereby inhibiting the lattice oxygen participation and structural decomposition. The synergistic electronic modulations among strontium-tantalum-ruthenium groups both optimize deprotonation on oxygen sites and intermediates absorption on ruthenium sites, lowering the reaction energy barrier. Those result in a well-balanced activity-stability profile, confirmed by comprehensive experimental and theoretical analyses. Our strained electrode demonstrates an overpotential of 166 mV at 10 mA cm-2 in 0.5 M H2SO4 and an order of magnitude higher S-number, indicating comparable stability compared to bare catalyst. It exhibits negligible degradation rates within the long-term operation of single cell and PEM electrolyzer. This study elucidates the effectiveness of tensile strain and strategic doping in enhancing the activity and stability of ruthenium-based catalysts for acidic oxygen evolution reactions.

Breaking the Stability-Activity Trade-off of Oxygen Electrocatalyst by Gallium Bilateral-Regulation for High-Performance Zinc-Air Batteries

The rational design of metal oxide catalysts with enhanced oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) performance is crucial for the practical application of aqueous rechargeable zinc-air batteries (a-r-ZABs). Precisely regulating the electronic environment of metal-oxygen (M-O) active species is critical yet challenging for improving their activity and stability toward OER and ORR. Herein, we propose an atomic-level bilateral regulation strategy by introducing atomically dispersed Ga for continuously tuning the electronic environment of Ru-O and Mn-O in the Ga/MnRuO2 catalyst. The Ga/MnRuO2 catalyst breaks the stability-activity restriction, showing remarkable bifunctional performance with a low potential gap (ΔE) of 0.605 V and super durability with negligible performance degradation (300,000 ORR cycles or 30,000 OER cycles). The theoretical calculations revealed that the strong coupling electron interactions between Ga and Ru-O/Mn-O tuned the valence state distribution of the metal center, effectively modulating the adsorption behavior of *O/*OH, thus optimizing the reaction pathways and reducing the reaction barriers. The a-r-ZABs based on Ga/MnRuO2 catalysts exhibited excellent performance with a wide working temperature range of -20-60 °C and a long lifetime of 2308 hours (i.e., 13,848 cycles) under a current density of 5 mA cm-2 at -20 °C.

Dual Doping in Precious Metal Oxides: Accelerating Acidic Oxygen Evolution Reaction

Developing a highly active and stable catalyst for acidic oxygen evolution reactions (OERs), the key half-reaction for proton exchange membrane water electrolysis, has been one of the most cutting-edge topics in electrocatalysis. A dual-doping strategy optimizes the catalyst electronic environment, modifies the coordination environment, generates vacancies, and introduces strain effects through the synergistic effect of two elements to achieve high catalytic performance. In this review, we summarize the progress of dual doping in RuO2 or IrO2 for acidic OERs. The three main mechanisms of OERs are dicussed firstly, followed by a detailed examination of the development history of dual-doping catalysts, from experimentally driven dual-doping systems to machine learning (ML) and theoretical screening of dual-doping systems. Lastly, we provide a summary of the remaining challenges and future prospects, offering valuable insights into dual doping for acidic OERs.

Electrochemical Removal of Se(IV) from Wastewater Using RuO2-Based Catalysts

The removal of selenite (SeO32-) from water is challenging due to the risk of secondary pollutants. To address this, we developed RuO2-based nanocatalysts on the titanium plate (RuO2/TP) for direct electrochemical reduction of Se(IV) to elemental selenium [Se(0)]. Optimizing Sn doping in RuO2 nanoparticles to induce charge redistribution enabled the Ru0.9Sn0.1Ox/TP catalyst to achieve ∼90% Se(IV) removal across concentrations of 0.1, 1, and 10 mM at -2 mA cm-2 over 8 h, outperforming undoped RuO2/TP. Furthermore, Ru0.9Sn0.1Ox/TP also maintained ∼90% removal efficiency in 1 mM of Se(IV) solutions containing competitive anions (0.5 M Cl-, 0.1 M SO42-, 0.01 M NO3-, and their mixtures), demonstrating suitability for complex wastewater treatment. Importantly, the catalysts were recyclable, with no observable contamination introduced into the solution. Density functional theory (DFT) calculations suggest that Sn doping effectively reduces the energy barrier for the reduction of Se(IV) to Se(0).

Uncovering the role of the Cr dopant in RuO2 in highly efficient acid water oxidation

The design of acidic oxygen evolution reaction (OER) electrocatalysts with high activity and durability is the key to achieving efficient hydrogen production. Herein, we report a Cr-doped RuO2 (Ru0.9Cr0.1O2) catalyst that exhibits good OER activity in acidic electrolytes. The doping of Cr increases the valence state of Ru, which enhances the activity of the catalyst, and a current density of 10 mA cm-2 can be achieved at only 235 mV, which is superior to that of unmodified RuO2 of 299 mV. The Tafel slope of the catalyst was 63.9 mV dec-1, which is much better than that of unmodified RuO2 at 91.1 mV dec-1. In addition, this catalyst was able to maintain stable catalytic performance in 0.5 M H2SO4 for up to 30 hours. Density functional theory (DFT) calculations also showed that Cr doping optimized the adsorption of intermediates at Ru sites and significantly increased the catalytic activity of the Ru sites.

Switchable Acidic Oxygen Evolution Mechanisms on Atomic Skin of Ruthenium Metallene Oxides

RuO2 has been considered as a promising, low-cost, and highly efficient catalyst in the acidic oxygen evolution reaction (OER). However, it suffers from poor stability due to the inevitable involvement of the lattice oxygen mechanism (LOM). Here, we construct a unique metallene-based core-skin structure and unveil that the OER pathway of atomic RuO2 skin can be regulated from the LOM to an adsorbate evolution mechanism by altering the core species from metallene oxides to metallenes. This switch is achieved without sacrificing the number of active sites, enabling Pd@RuO2 metallenes to exhibit outstanding acidic OER activity with a low overpotential of 189 mV at 10 mA cm-2, which is 54 mV lower than that of the counterpart PdO@RuO2 metallenes. Additionally, they also exhibit robust stability with negligible activity decay over 100 h at 50 mA cm-2, outperforming most reported RuO2-based catalysts. Multiple spectroscopic analyses and theoretical calculations demonstrate that the Pd-metallene core, acting as an electron donor, increases the migration energy of subsurface oxygen atoms and optimizes the adsorption energy of intermediates on the active Ru sites, enabling a switch in the reaction mechanism. Such a unique metallene-based core-skin structure offers a novel way for tuning the catalytic behaviors of electrocatalysts.

Defects trigger redox reactivities between metal and lattice oxygen in high-entropy layered double hydroxide for boosting oxygen evolution in alkaline

The oxygen evolution reaction (OER) at the anode undergoes a sluggish multi-step process, thereby impeding overall water splitting. As the classical adsorbate evolution mechanism (AEM) involves multiple oxygen-containing intermediates, such as *OH, *O and *OOH, breaking the linear relationship of the adsorption energies between *OH and *OOH is the key to efficient oxygen evolution. Herein, we report a high-entropy FeCoNiAlZn layered double hydroxide decorated with defects (E-FeCoNiAlZn LDH) for boosting oxygen evolution in alkaline. The product exhibits high OER activity with a low overpotential of 220 at 10 mA cm-2 and outstanding stability with negligible decline after 100 h operation. The defects in E-FeCoNiAlZn LDH not only enhance the adsorption of *OH by metal sites but also foster the release of oxygen from lattice, which triggers the coupled oxygen evolution mechanism (COM). This mechanism has only *OH and *OO intermediates, perfectly avoiding the obstacles of linear relationship between *OH and *OOH. Theoretical calculations demonstrate that the introduction of defects enhances the adsorption of *OH due to the presence of unsaturated bonds. Additionally, it is evidence that the O 2p band is elevated, leading to a weakening of the metal-O bond and a reduction of the energy barrier for OO coupling.

Oxidative reconstructed Ru-based nanoclusters forming heterostructures with lanthanide oxides for acidic water oxidation

Achieving rapid anodic oxygen evolution reaction (OER) kinetics and improving the stability of the corresponding ruthenium (Ru)-based catalysts is a current priority for the realisation of industrial water splitting. However, the activity and stability of O2 evolution in electrocatalysis are largely inhibited by the insufficient adsorption of the reactant H2O and too strong adsorption of the intermediate OOH*, as well as by the dissolution of the active site due to excessive oxidation. To solve this challenge, herein, we developed a regulatory strategy combining lanthanide oxides and metal oxidative reconfiguration. The introduction of Eu2O3 effectively promotes the adsorption of H2O, optimizes the adsorption energy of OOH*, and reduces the reaction energy barrier of acidic OER process. And the metal oxidation remodeling process exposed more active sites and prevented the peroxidation process. The optimized Ru/Eu2O3@CNT catalyst showed the highest catalytic activity and stability in acidic OER. Its mass activity was 1219.1 A gRu-1 and the TOF value reached 4.4 s-1 at 1.48 V. Additionally, Ru/Eu2O3@CNT after oxidative reconstruction demonstrates the industrially needed current density of 1.0 A cm-2 at 1.71 V in PEM electrolyser, achieving stability in excess of 200 h.

W-Mediated Electron Accumulation in Ru-O-W Motifs Enables Ultra-Stable Oxygen Evolution Reaction in Acid

The development of efficient and durable oxygen evolution reaction (OER) catalysts is crucial for advancing proton exchange membrane water electrolysis (PEMWE) technology, especially in the pursuit of non-iridium alternatives. Herein, we report a Zn, W co-doped Ru3Zn0.85W0.15Ox (RZW) ternary oxide catalyst that exhibits a low overpotential of 200 mV and remarkable stability for over 4000 hours at 10 mA cm-2 in 0.1 M HClO4. The incorporation of highly electronegative W facilitates the efficient capture of electrons released from the sacrificial Zn species during OER, and subsequently mediated to Ru sites. The observed enhancement in electron density within the stable Ru-O-W motifs substantially improves the anti-overoxidation properties of the Ru active sites. Our findings highlight the importance of strategic metal doping in modulating the electronic structure of OER catalysts during operation, thereby facilitating the development of practical and long-lasting water electrolysis technologies.

Undoped ruthenium oxide as a stable catalyst for the acidic oxygen evolution reaction

Reducing green hydrogen production cost is critical for its widespread application. Proton-exchange-membrane water electrolyzers are among the most promising technologies, and significant research has been focused on developing more active, durable, and cost-effective catalysts to replace expensive iridium in the anode. Ruthenium oxide is a leading alternative while its stability is inadequate. While considerable progress has been made in designing doped Ru oxides and composites to improve stability, the uncertainty in true failure mechanism in acidic oxygen evolution reaction inhibits their further optimization. This study reveals that proton participation capability within Ru oxides is a critical factor contributing to their instability, which can induce catalyst pulverization and the collapse of the electrode structure. By restricting proton participation in the bulk phase and stabilizing the reaction interface, we demonstrate that the stability of Ru-oxide anodes can be notably improved, even under a high current density of 4 A cm‒2 for over 100 h. This work provides some insights into designing Ru oxide-based catalysts and anodes for practical water electrolyzer applications.

Electron-Donating Zr Induces Suppressed Ru Over-Oxidation and Accelerated Deprotonation Process Toward Efficient and Durable Water Electrolysis

The scarcity of cost-effective and durable iridium-free anode electrocatalysts for the oxygen evolution reaction (OER) poses a significant challenge to the widespread application of the proton exchange membrane water electrolyzer (PEMWE). To address the electrochemical oxidation and dissolution issues of Ru-based electrocatalysts, an electron-donating modification strategy is developed to stabilize WRuOx under harsh oxidative conditions. The optimized catalyst with a low Zirconium doping (Zr, 1 wt.%) enhances durability noticeably, with a 77% reduction in degradation rate in the durability test of 10 mA cm-2 in 0.5 m H2SO4. When integrated into a homemade PEMWE device, the Zr-doped catalyst achieves excellent long-term stability, lasting up to 650 h at 100 mA cm⁻2. Additionally, the electronic modulation from the Zr modification leads to superior activity with a low overpotential of 208 mV at 10 mA cm-2. Theoretical calculation results further reveal that electron-donating Zr modification effectively suppresses Ru overoxidation and lattice oxygen participation, maintaining a robust structure during acidic OER. This modification also promotes deprotonation through stronger Brønsted acid sites, significantly improving both long-term stability and activity.

Atomic-level Ru-Ir mixing in rutile-type (RuIr)O2 for efficient and durable oxygen evolution catalysis

The success of proton exchange membrane water electrolysis (PEMWE) depends on active and robust electrocatalysts to facilitate oxygen evolution reaction (OER). Heteroatom-doped-RuOx has emerged as a promising electrocatalysts because heteroatoms suppress lattice oxygen participation in the OER, thereby preventing the destabilization of surface Ru and catalyst degradation. However, identifying suitable heteroatoms and achieving their atomic-scale coupling with Ru atoms are nontrivial tasks. Herein, to steer the reaction pathway away from the involvement of lattice oxygen, we integrate OER-active Ir atoms into the RuO2 matrix, which maximizes the synergy between stable Ru and active Ir centers, by leveraging the changeable growth behavior of Ru/Ir atoms on lattice parameter-modulated templates. In PEMWE, the resulting (RuIr)O2/C electrocatalysts demonstrate notable current density of 4.96 A cm-2 and mass activity of 19.84 A mgRu+Ir-1 at 2.0 V. In situ spectroscopic analysis and computational calculations highlight the importance of the synergistic coexistence of Ru/Ir-dual-OER-active sites for mitigating Ru dissolution via the optimization of the binding energy with oxygen intermediates and stabilization of Ru sites.

Designing Ru-B-Cr Moieties to Activate the Ru Site for Acidic Water Electrolysis under Industrial-Level Current Density

Developing highly efficient non-iridium-based active sites for acidic water splitting is still a huge challenge. Herein, unique Ru-B-Cr moieties have been constructed in RuO2 nanofibers (NFs) to activate Ru sites for water electrolysis, which overcomes the bottleneck of RuO2-based catalysts usually possessing low activity for the hydrogen evolution reaction (HER) and poor stability for the oxygen evolution reaction (OER). The fabricated Cr, B-doped RuO2 NFs exhibit low overpotentials of 205 and 379 mV for acidic HER and OER at 1 A cm-2 with outstanding stability lasting 1000 and 188 h, respectively. The assembled acidic electrolyzer also possesses great hydrogen production efficiency and durability at a high current density. Experimental and theoretical explorations reveal that the formation of Ru-B-Cr moieties effectively optimizes the atomic configurations and modulates the adsorption/desorption free energy of reaction intermediates to achieve exceptional HER and OER performance.

Activity-Stability Relationships in Oxygen Evolution Reaction

The oxygen evolution reaction (OER) is a critical process in various sustainable energy technologies. Despite substantial progress in catalyst development, the practical application of OER catalysts remains hindered by the ongoing challenge of balancing high catalytic activity with long-term stability. We explore the inverse trends often observed between activity and stability, drawing on key insights from both experimental and theoretical studies. Special focus is placed on the performance of different electrodes and their interaction with acidic and alkaline media across a range of electrochemical conditions. This Perspective integrates recent advancements to present a thorough framework for understanding the mechanisms underlying the activity-stability relationship, offering strategies for the rational design of next-generation OER catalysts that successfully meet the dual demands of activity and durability.

Tantalum-stabilized ruthenium oxide electrocatalysts for industrial water electrolysis

The iridium oxide (IrO2) catalyst for the oxygen evolution reaction used industrially (in proton exchange membrane water electrolyzers) is scarce and costly. Although ruthenium oxide (RuO2) is a promising alternative, its poor stability has hindered practical application. We used well-defined extended surface models to identify that RuO2 undergoes structure-dependent corrosion that causes Ru dissolution. Tantalum (Ta) doping effectively stabilized RuO2 against such corrosion and enhanced the intrinsic activity of RuO2. In an industrial demonstration, Ta-RuO2 electrocatalyst exhibited stability near that of IrO2 and had a performance decay rate of ~14 microvolts per hour in a 2800-hour test. At current densities of 1 ampere per square centimeter, it had an overpotential 330 millivolts less than that of IrO2.

Boosting the durability of RuO2 via confinement effect for proton exchange membrane water electrolyzer

Ruthenium dioxide has attracted extensive attention as a promising catalyst for oxygen evolution reaction in acid. However, the over-oxidation of RuO2 into soluble H2RuO5 species results in a poor durability, which hinders the practical application of RuO2 in proton exchange membrane water electrolysis. Here, we report a confinement strategy by enriching a high local concentration of in-situ formed H2RuO5 species, which can effectively suppress the RuO2 degradation by shifting the redox equilibrium away from the RuO2 over-oxidation, greatly boosting its durability during acidic oxygen evolution. Therefore, the confined RuO2 catalyst can continuously operate at 10 mA cm-2 for over 400 h with negligible attenuation, and has a 14.8 times higher stability number than the unconfined RuO2 catalyst. An electrolyzer cell using the confined RuO2 catalyst as anode displays a notable durability of 300 h at 500 mA cm-2 and at 60 °C. This work demonstrates a promising design strategy for durable oxygen evolution reaction catalysts in acid via confinement engineering.

Unveiling the Structure and Dissociation of Interfacial Water on RuO2 for Efficient Acidic Oxygen Evolution Reaction

Understanding the structure and dynamic process of interfacial water molecules at the catalyst-electrolyte interface on acidic oxygen evolution reaction (OER) kinetics is highly desirable for the development of proton exchange membrane water electrolyzers. Herein, we construct a series of p-block metal elements (Ga, In, Sn) doped RuO2 catalysts with manipulated electronic structure and Ru-O covalency to investigate the effect of electrochemical interfacial engineering on the improvement of acidic OER activity. Associated with operando attenuated total reflectance surface-enhanced infrared absorption spectroscopy measurements and theoretical analysis, we uncover the free-H2O enriched local environment and dynamic evolution from 4-coordinated hydrogen-bonded water and 2-coordinated hydrogen-bonded water to free-H2O on the surface of Ga-RuO2, are responsible for the optimized connectivity of hydrogen bonding network in the electrical double layer by promoting solvent reorganization. In addition, the structurally ordered interfacial water molecules facilitate high-efficiency proton-coupled electron transfer across the interface, leading to reduced energy barrier of the follow-up dissociation process and enhanced acidic OER performance. This work highlights the key role of structure and dynamic process of interfacial water for acidic OER, and demonstrates the electrochemical interfacial engineering as an efficient strategy to design high-performance electrocatalysts.

Doping Ti into RuO2 to Accelerate Bridged-Oxygen-Assisted Deprotonation for Acidic Oxygen Evolution Reaction

The development of efficient and durable electrocatalysts for the acidic oxygen evolution reaction (OER) is essential for advancing renewable hydrogen energy technology. However, the slow deprotonation kinetics of oxo-intermediates, involving the four proton-coupled electron steps, hinder the acidic OER progress. Herein, a RuTiOx solid solution electrocatalyst is investigated, which features bridged oxygen (Obri) sites that act as proton acceptors, accelerating the deprotonation of oxo-intermediates. Electrochemical tests, infrared spectroscopy, and density functional theory results reveal that the moderate proton adsorption energy on Obri sites facilitates fast deprotonation kinetics through the adsorbate evolution mechanism. This process effectively prevents the over-oxidation and deactivation of Ru sites caused by the lattice oxygen mechanism. Consequently, RuTiOx shows a low overpotential of 198 mV at 10 mA cm-2 geo and performance exceeding 1400 h at 50 mA cm-2 geo with negligible deactivation. These insights into the OER mechanism and the structure-function relationship are crucial for the advancement of catalytic systems.

Enriched Electrophilic Oxygen Species on Ru Optimize Acidic Water Oxidation

Ruthenium oxide (RuO2) is considered one of the most promising catalysts for replacing iridium oxide (IrO2) in the acidic oxygen evolution reaction (OER). Nevertheless, the performance of RuO2 remains unacceptable due to the dissolution of Ru and the lack of *OH in acidic environments. This paper reports a grain boundary (GB)-rich porous RuO2 electrocatalyst for the efficient and stable acidic OER. The involvement of GB regulates the valence state of Ru and weakens the interaction between Ru and O, effectively facilitating *OH adsorption and *OOH formation. Notably, achieved a record-high catalytic activity (145 mV at 10 mA cm-2) with a low Tafel slope (40.9 mV dec-1) and a remarkable mass activity of 332 mA mg-1 Ru at 1.5 V versus reversible hydrogen electrode is achieved. Additionally, the porous RuO2 exhibits superb stability with an ultra-low degradation rate of 26 µV h-1 over a 50-day durability test. This study opens a viable pathway for the development of efficient and robust Ru-based acidic OER electrocatalysts.

Dynamic-Cycling Zinc Sites Promote Ruthenium Oxide for Sub-Ampere Electrochemical Water Oxidation

Although iridium-based electrocatalysts are commonly regarded as the sole stable operating acidic oxygen evolution reaction (OER) catalysts in proton-exchange membrane water electrolysis (PEMWE) devices, their exorbitant cost and scarcity severely restrict their widespread application. Herein, we introduce a promising alternative to iridium: zinc-doped ruthenium dioxide (TE-Zn/RuO2), which exhibits remarkable and enduring activity for acidic OER. In situ characterizations elucidate that the dynamic cycling of zinc dopants serves as both electron acceptors and donors, facilitating the activation of Ru sites at low overpotentials while thwarting peroxidation at high overpotentials, thus concurrently achieving heightened activity and robust stability. Additionally, the incorporation of zinc induces weakened Ru-O covalency, thereby stabling *OOH intermediates and instigating a sustained adsorbate evolution mechanism, dramatically stabilizing the RuO2 lattice. Importantly, the TE-Zn/RuO2 catalyst as an anode exhibits good stability over 300 h at a water-splitting current of 500 mA cm-2 in the PEMWE device, underscoring its considerable promise for practical applications.

Ruthenium clusters decorated on lattice expanded hematite Fe2O3 for efficient electrocatalytic alkaline water splitting

Electrocatalytic water splitting in alkaline media plays an important role in hydrogen production technology. Normally, the catalytic activity of commonly used transition metal oxides usually suffers from unsatisfactory electron conductivity and unfavorable binding strength for transition intermediates. To boost the intrinsic catalytic activity, we propose a rational strategy to construct lattice distorted transition metal oxides decorated with noble-metal nanoclusters. This strategy is verified by loading ruthenium clusters onto lithium ion intercalated hematite Fe2O3, which leads to significant distortion of the FeO6 unit cells. A remarkable overpotential of 21 mV with a Tafel slope of 39.8 mV dec-1 is achieved at 10 mA cm-2 for the hydrogen evolution reaction in 1.0 M KOH aqueous electrolyte. The assembled alkaline electrolyzer can catalyse overall water splitting for as long as 165 h at a current density of 250 mA cm-2 with negligible performance degradation, indicating great potential in the field of sustainable hydrogen production.

Atomically Dispersed Mn-Doped Ru@RuO2 Core/Shell Nanostructure with High Acidic Water Oxidation Performance Arising from Multiple Synergies

The high overpotential and unsatisfactory stability of RuO2-based catalysts seriously hinder their application in acidic oxygen evolution reaction (OER). Herein, a Ru@RuO2 core/shell catalyst doped with atomically dispersed Mn species, denoted as Ru@Mn-RuO2, is reported, which is prepared by a facile one-pot method. Detailed structural characterizations confirm that Mn is homogeneously and atomically distributed in RuO2 shell, which causes lattice contraction of RuO2. The as-prepared Ru@Mn-RuO2 exhibits a very low overpotential of 190 mV at the current density of 10 mA cm-2 and an excellent stability of 360 h, far surpassing the control samples Ru@RuO2 without atomically dispersed Mn dopants and home-made RuO2 nanoparticles without metallic Ru core. With the further assistance of density functional theory calculations, the enhanced OER activity of Ru@Mn-RuO2 is attributed to multiple synergistic effects, including the MnOx-Ru (oxide shell) synergy, MnOx-Ru (metal core) synergy, and the Ru (core)-RuO2 (shell) synergy. Besides, the atomically dispersed Mn doping can increase the formation energy of soluble Ru cations, thus leading to the excellent stability of the Ru@Mn-RuO2 catalyst. This work shines light on the design of electrocatalysts with multiple synergistic effects towards efficient acid water splitting.

Research Progress in Structure Evolution and Durability Modulation of Ir- and Ru-Based OER Catalysts under Acidic Conditions

Green hydrogen energy, as one of the most promising energy carriers, plays a crucial role in addressing energy and environmental issues. Oxygen evolution reaction catalysts, as the key to water electrolysis hydrogen production technology, have been subject to durability constraints, preventing large-scale commercial development. Under the high current density and harsh acid-base electrolyte conditions of the water electrolysis reaction, the active metals in the catalysts are easily converted into high-valent soluble species to dissolve, leading to poor structural durability of the catalysts. There is an urgent need to overcome the durability challenges under acidic conditions and develop electrocatalysts with both high catalytic activity and high durability. In this review, the latest research results are analyzed in depth from both thermodynamic and kinetic perspectives. First, a comprehensive summary of the structural deactivation state process of noble metal oxide catalysts is presented. Second, the evolution of the structure of catalysts possessing high durability is discussed. Finally, four new strategies for the preparation of stable catalysts, "electron buffer (ECB) strategy", combination strength control, strain control, and surface coating, are summarized. The challenges and prospects are also elaborated for the future synthesis of more effective Ru/Ir-based catalysts and boost their future application.

Atomically engineered interfaces inducing bridging oxygen-mediated deprotonation for enhanced oxygen evolution in acidic conditions

The development of efficient and stable electrocatalysts for water oxidation in acidic media is vital for the commercialization of the proton exchange membrane electrolyzers. In this work, we successfully construct Ru-O-Ir atomic interfaces for acidic oxygen evolution reaction (OER). The catalysts achieve overpotentials as low as 167, 300, and 390 mV at 10, 500, and 1500 mA cm-2 in 0.5 M H2SO4, respectively, with the electrocatalyst showing robust stability for >1000 h of operation at 10 mA cm-2 and negligible degradation after 200,000 cyclic voltammetry cycles. Operando spectroelectrochemical measurements together with theoretical investigations reveal that the OER pathway over the Ru-O-Ir active site is near-optimal, where the bridging oxygen site of Ir-OBRI serves as the proton acceptor to accelerate proton transfer on an adjacent Ru centre, breaking the typical adsorption-dissociation linear scaling relationship on a single Ru site and thus enhancing OER activity. Here, we show that rational design of multiple active sites can break the activity/stability trade-off commonly encountered for OER catalysts, offering good approaches towards high-performance acidic OER catalysts.

Enabling Efficient Oxygen Evolution via Anchoring Carbon-Layer-Confined RuOx on a Well-Matched Substrate

Oxygen evolution reaction (OER) is a multistep proton-coupled four-electron process with sluggish kinetics, which seriously limits the hydrogen production efficiency, thus it is of great importance to develop an efficient and stable OER catalyst. In this study, a two-step differential pyrolysis strategy is employed to design a three-dimensional porous microstructured material consisting of RuOx nanoparticles coated by a thin-layer carbon, where the active particles were isolated in separate chambers and the RuOx nanoparticles mainly existed in the form of a heterogeneous interface between RuO2 and partial metallic Ru. The preparation parameters of the catalysts are optimized via combining transient and steady-state polarization properties, and the target catalyst Cat-500-1.5t shows the best OER catalytic performance after ca. 60 h of a chronopotentiometry test in an acidic medium with a much smaller performance change than other samples. The unique design of adopting a carbon layer to form separate reaction chambers largely mitigates the excessive oxidation loss of the active components under strong oxidation potential. The suitability of the catalyst with the loaded substrate and test media is explored, and in an acidic medium, the carbon paper is much better than the titanium fiber, while in an alkaline medium, the titanium fiber is obviously superior to the carbon paper. On both carbon paper and titanium fiber, the performance in an alkaline medium outperforms that in an acidic medium, and the possible reasons for the performance difference are analyzed. Herein, to obtain the actual electrocatalytic performance, the optimal design of the catalyst structure and matching suitable conductive substrate in a specific medium are quite necessary, which provides a feasible strategy for the acquisition of efficient and stable electrocatalysts and the desirable presentation of performance.

Oxyanion Engineering on RuO2 for Efficient Proton Exchange Membrane Water Electrolysis

In acidic proton exchange membrane water electrolysis (PEMWE), the anode oxygen evolution reaction (OER) catalysts rely heavily on the expensive and scarce iridium-based materials. Ruthenium dioxide (RuO2) with lower price and higher OER activity, has been explored for the similar task, but has been restricted by the poor stability. Herein, we developed an anion modification strategy to improve the OER performance of RuO2 in acidic media. The designed multicomponent catalyst based on sulfate anchored on RuO2/MoO3 displays a low overpotential of 190 mV at 10 mA cm-2 and stably operates for 500 hours with a very low degradation rate of 20 μV h-1 in acidic electrolyte. When assembled in a PEMWE cell, this catalyst as an anode shows an excellent stability at 500 mA cm-2 for 150 h. Experimental and theoretical results revealed that MoO3 could stabilize sulfate anion on RuO2 surface to suppress its leaching during OER. Such MoO3-anchored sulfate not only reduces the formation energy of *OOH intermediate on RuO2, but also impedes both the surface Ru and lattice oxygen loss, thereby achieving the high OER activity and exceptional durability.

Pinning effect of lattice Pb suppressing lattice oxygen reactivity of Pb-RuO2 enables stable industrial-level electrolysis

Ruthenium (Ru) is widely recognized as a low-cost alternative to iridium as anode electrocatalyst in proton-exchange membrane water electrolyzers (PEMWE). However, the reported Ru-based catalysts usually only operate within tens of hours in PEMWE because of their intrinsically high reactivity of lattice oxygen that leads to irrepressible Ru leaching and structural collapse. Herein, we report a design concept by employing large-sized and acid-resistant lattice lead (Pb) as a second element to induce a pinning effect for effectively narrowing the moving channels of oxygen atoms, thereby lowering the reactivity of lattice oxygen in Ru oxides. The Pb-RuO2 catalyst presents a low overpotential of 188 ± 2 mV at 10 mA cm-2 and can sustain for over 1100 h in an acid medium with a negligible degradation rate of 19 μV h-1. Particularly, the Pb-RuO2-based PEMWE can operate for more than 250 h at 500 mA cm-2 with a low degradation rate of only 17 μV h-1. Experimental and theoretical calculation results reveal that Ru-O covalency is reduced due to the unique 6s-2p-4d orbital hybridization, which increases the loss energy of lattice oxygen and suppresses the over-oxidation of Ru for improved long-term stability in PEMWE.

Tuning Iron Active Sites of FeOOH via Al3+ and Heteroatom Doping-Induced Asymmetric Oxygen Vacancy Electronic Structure for Efficient Alkaline Water Splitting

Oxygen evolution reaction is the essential anodic reaction for water splitting. Designing tunable electronic structures to overcome its slow kinetics is an effective strategy. Herein, the molecular ammonium iron sulfate dodecahydrate is employed as the precursor to synthesize the C, N, S triatomic co-doped Fe(Al)OOH on Ni foam (C,N,S-Fe(Al)OOH-NF) with asymmetric electronic structure. Both in situ oxygen vacancies and their special electronic configuration enable the electron transfer between the d-p orbitals and get the increase of OER activity. Density functional theory calculation further indicates the effect of electronic structure on catalytic activity and stability at the oxygen vacancies. In alkaline solution, the catalyst C,N,S-Fe(Al)OOH-NF shows good catalytic activity and stability for water splitting. For OER, the overpotential of 10 mA cm-2 is 264 mV, the tafel slope is 46.4 mV dec-1, the HER overpotential of 10 mA cm-2 is 188 mV, the tafel slope is 59.3 mV dec-1. The stability of the catalyst can maintain ≈100 h. This work has extraordinary implications for understanding the mechanistic relationship between electronic structure and catalytic activity for designing friendly metal (oxy)hydroxide catalysts.

Regulating Ru-O Bond and Oxygen Vacancies of RuO2 by Ta Doping for Electrocatalytic Oxygen Evolution in Acid Media

Proton exchange membrane water electrolysis (PEMWE) is considered an ideal green hydrogen production technology with promising application prospects. However, the development of efficient and stable acid electroanalytic oxygen electrocatalysts is still a challenging bottleneck. This progress is achieved by adopting a strategic approach with the introduction of the high valence metal Ta to regulate the electronic configuration of RuO2 by manipulating its local microenvironment to optimize the stability and activity of the electrocatalysts. The Ta-RuO2 catalysts are notable for their excellent electrocatalytic activity, as evidenced by an overpotential of only 202 mV at 10 mA cm-2, which significantly exceeds that of homemade RuO2 and commercial RuO2. Furthermore, the Ta-RuO2 catalyst exhibits exceptional stability with negligible potential reduction observed after 50 h of electrolysis. Theoretical calculations show that the asymmetric configuration of Ru-O-Ta breaks the thermodynamic activity limitations usually associated with adsorption evolution, weakening the energy barrier for the formation of the OOH* formation. The strategic approach presented in this study provides an important reference for the development of a stable active center for acid water splitting.

Stability of electrocatalytic OER: from principle to application

Hydrogen energy, derived from the electrolysis of water using renewable energy sources such as solar, wind, and hydroelectric power, is considered a promising form of energy to address the energy crisis. However, the anodic oxygen evolution reaction (OER) poses limitations due to sluggish kinetics. Apart from high catalytic activity, the long-term stability of electrocatalytic OER has garnered significant attention. To date, several research studies have been conducted to explore stable electrocatalysts for the OER. A comprehensive review is urgently warranted to provide a concise overview of the recent advancements in the electrocatalytic OER stability, encompassing both electrocatalyst and device developments. This review aims to succinctly summarize the primary factors influencing OER stability, including morphological/phase change and electrocatalyst dissolution, as well as mechanical detachment, alongside chemical, mechanical, and operational degradation observed in devices. Furthermore, an overview of contemporary approaches to enhance stability is provided, encompassing electrocatalyst design (structural regulation, protective layer coating, and stable substrate anchoring) and device optimization (bipolar plates, gas diffusion layers, and membranes). Hopefully, more attention will be paid to ensuring the stable operation of electrocatalytic OER and the future large-scale water electrolysis applications. This review presents design principles aimed at addressing challenges related to the stability of electrocatalytic OER.

Exploring Topochemical Oxidation Reactions for Reversible Tuning of Thermal Conductivity in Perovskite Fe Oxides

We present a study on the reversibility of thermal conductivity in iron oxides through topochemical oxygen exchange between brownmillerite (BM) (Ca,Sr)FeO2.5 and perovskite (PV) (Ca,Sr)FeO3.0. By using different oxidation methods, including gas phase (O2/O3), liquid phase (NaOCl in H2O), and solid electrolyte (Y2O3:ZrO2), we demonstrate that the oxidation pathway has a critical influence on the reversibility of the ionic-exchange process. Cyclic oxidation and reduction using O2/O3 or NaOCl lead to an important accumulation of structural defects, undermining the reversibility of thermal conductivity. In the case of wet oxidation, we demonstrate an inherent tendency of negative charge-transfer oxides toward amorphization and elucidate the origin of this effect. Conversely, the electrochemical injection of the O2- ions via a Y2O3:ZrO2 solid electrolyte reduces structural damage significantly, enhancing both reversibility and durability. This study underscores the importance of selecting appropriate topochemical oxygen exchange methods to maintain structural integrity and optimize functional performance in oxide-based tunable devices.

Interface-Strengthened Ru-Based Electrocatalyst for High-Efficiency Proton Exchange Membrane Water Electrolysis at Industrial-Level Current Density

Developing an OER electrocatalyst that balances high performance with low cost is crucial for widely adopting PEM water electrolyzers. Ru-based catalysts are gaining attention for their cost-effectiveness and high activity, positioning them as promising alternatives to Ir-based catalysts. However, Ru-based catalysts can be prone to oxidation at high potentials, compromising their durability. In this study, we utilize a simple synthesis method to synthesize a SnO2, Nb2O5, and RuO2 composite catalyst (SnO2/Nb2O5@RuO2) with multiple interfaces and abundant oxygen vacancies. The large surface area and numerous active sites of the SnO2/Nb2O5@RuO2 catalyst lead to outstanding acidic oxygen evolution reaction (OER) performance, achieving current densities of 10, 50, and 200 mA cm-2 at ultralow overpotentials of 287, 359, and 534 mV, respectively, significantly surpassing commercial IrO2. Moreover, incorporating Nb2O5 into the SnO2/Nb2O5@RuO2 alters the electronic structure at the interfaces and generates a high density of oxygen vacancies, markedly enhancing durability. Consequently, the membrane electrode composed of SnO2/Nb2O5@RuO2 and commercial Pt/C demonstrated stable operation in the PEM cell for 25 days at an industrial current density of 1 A cm-2. This research presents a convenient approach for developing a highly efficient and durable Ru-based electrocatalyst, underscoring its potential for proton exchange membrane water electrolysis.

A strongly coupled oxide-support heterostructure for efficient acidic water oxidation

The synthesized RuO2/MnCo2O4.5 nano-heterostructure possesses dense interfaces and abundant defect structures, synergistically balancing oxygen evolution reaction (OER) activity and stability. RuO2/MnCo2O4.5 exhibits a low overpotential of 190 mV at 10 mA cm-2. The proton exchange membrane (PEM) electrolyzer assembled can operate at 200 mA cm-2 stably for 50 h.

Ultrathin and Conformal Depletion Layer of Core/Shell Heterojunction Enables Efficient and Stable Acidic Water Oxidation

Ru-based electrocatalysts hold great promise for developing affordable proton exchange membrane (PEM) electrolyzers. However, the harsh acidic oxidative environment of the acidic oxygen evolution reaction (OER) often causes undesirable overoxidation of Ru active sites and subsequent serious activity loss. Here, we present an ultrathin and conformal depletion layer attached to the Schottky heterojunction of core/shell RuCo/RuCoOx that not only maximizes the availability of active sites but also improves its durability and intrinsic activity for acidic OER. Operando synchrotron characterizations combined with theoretical calculations elucidate that the lattice strain and charge transfer induced by Schottky heterojunction substantially regulate the electronic structures of active sites, which modulates the OER pathway and suppresses the overoxidation of Ru species. Significantly, the closed core/shell architecture of the RuCo/RuCoOx ensures the structure integrity of the Schottky heterojunction under acidic OER conditions. As a result, the core/shell RuCo/RuCoOx Schottky heterojunction exhibits an unprecedented durability up to 250 0 h at 10 mA cm-2 with an ultralow overpotential of ∼170 mV at 10 mA cm-2 in 0.5 M H2SO4. The RuCo/RuCoOx catalyst also demonstrates superior durability in a proton exchange membrane (PEM) electrolyzer, showcasing the potential for practical applications.

Manipulating d-Band Center of Nickel by Single-Iodine-Atom Strategy for Boosted Alkaline Hydrogen Evolution Reaction

Ni-based electrocatalysts have been predicted as highly potential candidates for hydrogen evolution reaction (HER); however, their applicability is hindered by an unfavorable d-band energy level (Ed). Moreover, precise d-band structural engineering of Ni-based materials is deterred by appropriative synthesis methods and experimental characterization. Herein, we meticulously synthesize a special single-iodine-atom structure (I-Ni@C) and characterize the Ed manipulation via resonant inelastic X-ray scattering (RIXS) spectroscopy to fill this gap. The complex catalytic mechanism has been elucidated via synchrotron radiation-based multitechniques (SRMS) including X-ray absorption fine structure (XAFS), in situ synchrotron radiation-based Fourier transform infrared (SR-FTIR) spectroscopy, and near ambient pressure X-ray photoelectron spectroscopy (NAP-XPS). In particular, RIXS is innovatively applied to reveal the precise regulation of Ni Ed of I-Ni@C. Consequently, the role of such single-iodine-atom strategy is confirmed to not only facilitate the moderate Ed of the Ni site for balancing the adsorption/desorption capacities of key intermediates but also act as a bridge to enhance the electronic interaction between Ni and the carbon shell for forming a localized polarized electric field conducive to H2O dissociation. As a result, I-Ni@C exhibits an enhanced alkaline hydrogen evolution performance with an overpotential of 78 mV at 10 mA/cm2 and superior stability, surpassing the majority of the reported Ni-based catalysts. Overall, this study has managed to successfully tailor the d-band center of materials from the SRMS perspective, which has crucial implications for nanotechnology, chemistry, catalysis, and other fields.

Nest-Scheme RuIrLa Nanocrystals by NP-to-NP Oriented Assembly: Coherent Strain Fields-Driven Band Structure Splitting for Efficient Acidic Water Oxidation

Atomic substructure engineering provides new opportunities for the designing newly and efficient catalysts with diverse atom ensembles, trimmed electron bands, and way-out coordination environments, creating unique contributing to concertedly catalyze water oxidation, which is of great significance for proton exchange membrane water electrolysis (PEMWE). Herein, nest-scheme RuIrLa nanocrystals with dense coherent interfaces as built-in substructures are firstly fabricated by using commercial ZnO particles as acid-removable templates, through a La-stabilized coherent epitaxial growth of nanoparticles (NPs). The obtained nests exhibit a low overpotential of 198 mV at 10 mA cm-2, and the RuIrLa||Pt/C module equipped in PEMWE operates stably at a cell voltage potential of 1.69 V at 100 mA cm-2 in 0.5 M H2SO4 for 55 h, which is far beyond the current IrO2||Pt/C. Within the nests, the position at the interface shows high tensile/compressive strain, significantly reducing the OER activation energy. More importantly, the La termination-stabilized coherent interfaces within the nests creates a unique self-healing process for the outstanding long-term stability. This work provides a promising substructure engineering to develop efficient catalysts with abundant substructures, such as coherent interfaces, dislocations, or grain boundaries, thereby realizing concerted improvement of activity and durability toward water oxidation.

Optimal Electrocatalyst Design Strategies for Acidic Oxygen Evolution

Hydrogen, a clean resource with high energy density, is one of the most promising alternatives to fossil. Proton exchange membrane water electrolyzers are beneficial for hydrogen production because of their high current density, facile operation, and high gas purity. However, the large-scale application of electrochemical water splitting to acidic electrolytes is severely limited by the sluggish kinetics of the anodic reaction and the inadequate development of corrosion- and highly oxidation-resistant anode catalysts. Therefore, anode catalysts with excellent performance and long-term durability must be developed for anodic oxygen evolution reactions (OER) in acidic media. This review comprehensively outlines three commonly employed strategies, namely, defect, phase, and structure engineering, to address the challenges within the acidic OER, while also identifying their existing limitations. Accordingly, the correlation between material design strategies and catalytic performance is discussed in terms of their contribution to high activity and long-term stability. In addition, various nanostructures that can effectively enhance the catalyst performance at the mesoscale are summarized from the perspective of engineering technology, thus providing suitable strategies for catalyst design that satisfy industrial requirements. Finally, the challenges and future outlook in the area of acidic OER are presented.

Recent Research on Iridium-Based Electrocatalysts for Acidic Oxygen Evolution Reaction from the Origin of Reaction Mechanism

As the anode reaction of proton exchange membrane water electrolysis (PEMWE), the acidic oxygen evolution reaction (OER) is one of the main obstacles to the practical application of PEMWE due to its sluggish four-electron transfer process. The development of high-performance acidic OER electrocatalysts has become the key to improving the reaction kinetics. To date, although various excellent acidic OER electrocatalysts have been widely researched, Ir-based nanomaterials are still state-of-the-art electrocatalysts. Hence, a comprehensive and in-depth understanding of the reaction mechanism of Ir-based electrocatalysts is crucial for the precise optimization of catalytic performance. In this review, the origin and nature of the conventional adsorbate evolution mechanism (AEM) and the derived volcanic relationship on Ir-based electrocatalysts for acidic OER processes are summarized and some optimization strategies for Ir-based electrocatalysts based on the AEM are introduced. To further investigate the development strategy of high-performance Ir-based electrocatalysts, several unconventional OER mechanisms including dual-site mechanism and lattice oxygen mediated mechanism, and their applications are introduced in detail. Thereafter, the active species on Ir-based electrocatalysts at acidic OER are summarized and classified into surface Ir species and O species. Finally, the future development direction and prospect of Ir-based electrocatalysts for acidic OER are put forward.

High-Performance Low-Iridium Catalyst for Water Oxidation: Breaking Long-Ranged Order of IrO2 by Neodymium Doping

Exploring efficacious low-Ir electrocatalysts for oxygen evolution reaction (OER) is crucial for large-scale application of proton exchange membrane water electrolysis (PEMWE). Herein, an efficient non-precious lanthanide-metal-doped IrO2 electrocatalyst is presented for OER catalysis by doping large-ionic-radius Nd into IrO2 crystal. The doped Nd breaks the long-ranged order structure by triggering the strain effect and thus inducing an atomic rearrangement of Nd─IrO2 involving the forming of Nd─O─Ir bonds along with an increased amount of oxygen vacancies (Ov), giving rise of a long-ranged disorder but a short-ranged order structure. The formed Nd─O─Ir bonds tailor the electronic structure of Ir, leading to a lowered d-band center that weakens intermediates absorption on Ir sites. Moreover, doping Nd triggers Nd─IrO2 to catalyze OER mainly through lattice oxygen mechanism (LOM) by activating lattice oxygen owing to abundant Ov. The optimal catalyst only requires a relatively low overpotential of 263 mV@10 mA cm-2 with a high mass activity of 216.98 A gIr -1 (at 1.53 V) (eightfold of commercial IrO2), and also shows a superior durability at 50 mA cm-2 (20 h) than commercial IrO2 (3 h) due to the oxidation-suppressing effect induced by Nd doping. This work offers insights into designing high-performance low-Ir electrocatalysts for PEMWE application.

Breaking the Bottleneck of Activity and Stability of RuO2-Based Electrocatalysts for Acidic Oxygen Evolution

Electrochemical acidic oxygen evolution reaction (OER) is an important part for water electrolysis utilizing a proton exchange membrane (PEM) apparatus for industrial H2 production. RuO2 has garnered considerable attention as a potential acidic OER electrocatalyst. However, the overoxidation of Ru active sites under high potential conditions is usually harmful for activity and stability, thereby posing a challenge for large-scale commercialization, which needs effective strategies to circumvent the leaching of Ru and further activate Ru sites. Herein, a Mini-Review is presented to summarize the recent developments regarding the activation and stabilization of the Ru active sites and lattice oxygen through the modulation of the d-band center, coordination environment, bridged heteroatoms, and vacancy engineering, as well as structural protection strategies and reaction pathway optimization to promote the acidic OER activity and stability of RuO2-based electrocatalysts. This Mini-Review offers a profound understanding of the design of RuO2-based electrocatalysts with greatly enhanced acidic OER performances.