1
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Lei Z, Chen H, Huang S, Wayment LJ, Xu Q, Zhang W. New Advances in Covalent Network Polymers via Dynamic Covalent Chemistry. Chem Rev 2024; 124:7829-7906. [PMID: 38829268 DOI: 10.1021/acs.chemrev.3c00926] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 06/05/2024]
Abstract
Covalent network polymers, as materials composed of atoms interconnected by covalent bonds in a continuous network, are known for their thermal and chemical stability. Over the past two decades, these materials have undergone significant transformations, gaining properties such as malleability, environmental responsiveness, recyclability, crystallinity, and customizable porosity, enabled by the development and integration of dynamic covalent chemistry (DCvC). In this review, we explore the innovative realm of covalent network polymers by focusing on the recent advances achieved through the application of DCvC. We start by examining the history and fundamental principles of DCvC, detailing its inception and core concepts and noting its key role in reversible covalent bond formation. Then the reprocessability of covalent network polymers enabled by DCvC is thoroughly discussed, starting from the significant milestones that marked the evolution of these polymers and progressing to their current trends and applications. The influence of DCvC on the crystallinity of covalent network polymers is then reviewed, covering their bond diversity, synthesis techniques, and functionalities. In the concluding section, we address the current challenges faced in the field of covalent network polymers and speculates on potential future directions.
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Affiliation(s)
- Zepeng Lei
- Department of Chemistry, University of Colorado Boulder, Boulder, Colorado 80309, United States
| | - Hongxuan Chen
- Department of Chemistry, University of Colorado Boulder, Boulder, Colorado 80309, United States
| | - Shaofeng Huang
- Department of Chemistry, University of Colorado Boulder, Boulder, Colorado 80309, United States
| | - Lacey J Wayment
- Department of Chemistry, University of Colorado Boulder, Boulder, Colorado 80309, United States
| | - Qiucheng Xu
- Department of Chemistry, University of Colorado Boulder, Boulder, Colorado 80309, United States
| | - Wei Zhang
- Department of Chemistry, University of Colorado Boulder, Boulder, Colorado 80309, United States
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2
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Liu K, Wu P. Small Ionic-Liquid-Based Molecule Drives Strong Adhesives. Angew Chem Int Ed Engl 2024; 63:e202403220. [PMID: 38622058 DOI: 10.1002/anie.202403220] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/15/2024] [Revised: 04/05/2024] [Accepted: 04/15/2024] [Indexed: 04/17/2024]
Abstract
Nature has inspired scientists to fabricate adhesive materials for applications in many burgeoning areas. However, it is still a significant challenge to develop small-molecule adhesives with high-strength, low-temperature and recyclable properties, although these merits are of great interest in various aspects. Herein, we report a series of strong adhesives based on low-molecular-weight molecular solids driven by the terminal modification of ionic liquids (ILs) and subsequent supramolecular self-assembly. The emergence of high strength and liquid-to-solid transitions for these supramolecular aggregates relies on modifying IL with a high melting point motif and enriching the types of noncovalent interactions in the original ILs. Using this strategy, we demonstrate that our IL-based molecular solids can efficiently obtain a high adhesion strength (up to 8.95 MPa). Importantly, we elucidate the mechanism underlying the reversible and strong adhesion enabled by monomer-to-polymer transitions. These fundamental findings provide guidance for the design of high-performance supramolecular adhesive materials.
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Affiliation(s)
- Kai Liu
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, National Engineering Research Center for Dyeing and Finishing of Textiles, College of Chemistry and Chemical Engineering, Donghua University, Shanghai, 201620, P. R. China
- Key Laboratory of Science & Technology of Eco-Textile, Ministry of Education, Donghua University, Shanghai, 201620, P. R. China
| | - Peiyi Wu
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, National Engineering Research Center for Dyeing and Finishing of Textiles, College of Chemistry and Chemical Engineering, Donghua University, Shanghai, 201620, P. R. China
- Key Laboratory of Science & Technology of Eco-Textile, Ministry of Education, Donghua University, Shanghai, 201620, P. R. China
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3
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Yang T, Lu X, Wang X, Wei X, An N, Li Y, Wang W, Li X, Fang X, Sun J. Upcycling of Carbon Fiber/Thermoset Composites into High-Performance Elastomers and Repurposed Carbon Fibers. Angew Chem Int Ed Engl 2024; 63:e202403972. [PMID: 38491769 DOI: 10.1002/anie.202403972] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/26/2024] [Revised: 03/15/2024] [Accepted: 03/15/2024] [Indexed: 03/18/2024]
Abstract
Recycling of carbon fiber-reinforced polymer composites (CFRCs) based on thermosetting plastics is difficult. In the present study, high-performance CFRCs are fabricated through complexation of aromatic pinacol-cross-linked polyurethane (PU-AP) thermosets with carbon fiber (CF) cloths. PU-AP thermosets exhibit a breaking strength of 95.5 MPa and toughness of 473.6 MJ m-3 and contain abundant hydrogen-bonding groups, which can have strong adhesion with CFs. Because of the high interfacial adhesion between CF cloths and PU-AP thermosets and high toughness of PU-AP thermosets, CF/PU-AP composites possess a high tensile strength of >870 MPa. Upon heating in N,N-dimethylacetamide (DMAc) at 100 °C, the aromatic pinacols in the CF/PU-AP composites can be cleaved, generating non-destructive CF cloths and linear polymers that can be converted to high-performance elastomers. The elastomers are mechanically robust, healable, reprocessable, and damage-resistant with an extremely high tensile strength of 74.2 MPa and fracture energy of 149.6 kJ m-2. As a result, dissociation of CF/PU-AP composites enables the recovery of reusable CF cloths and high-performance elastomers, thus realizing the upcycling of CF/PU-AP composites.
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Affiliation(s)
- Tiantian Yang
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Xingyuan Lu
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Xiaohan Wang
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Xiang Wei
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Ni An
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Yixuan Li
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Wenjie Wang
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Xiang Li
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Xu Fang
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
| | - Junqi Sun
- State Key Laboratory of Supramolecular Structure and Materials, College of Chemistry, Jilin University, Changchun, 130012, P. R. China
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4
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Upadhyay C, Ojha U. Carbohydrate-Based Reprocessable and Healable Covalent Adaptable Biofoams. Macromol Rapid Commun 2024:e2400239. [PMID: 38794989 DOI: 10.1002/marc.202400239] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/16/2024] [Revised: 05/20/2024] [Indexed: 05/27/2024]
Abstract
Polymeric foams derived from bio-based resources and capable of self-healing and recycling ability are of great demand to fulfill various applications and address environmental concerns related to accumulation of plastic wastes. In this article, a set of polyester-based covalent adaptable biofoams (CABs) synthesized from carbohydrates and other bio-derived precursors under catalyst free conditions to offer a sustainable alternative to conventional toxic isocyanate-based polyurethane foams is reported. The dynamic β-keto carboxylate linkages present in these biofoams impart self-healing ability and recyclability to these samples. These CABs display adequate tensile properties especially compressive strength (≤123 MPa) and hysteresis behavior. The CABs swiftly stress relax at 150 °C and are reprocessable under similar temperature conditions. These biofoams have displayed potential for use as attachment on solar photovoltaics to augment the output efficiency. These CABs with limited swellability in polar protic solvents and adequate mechanical resilience are suitable for other commodity applications.
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Affiliation(s)
- Chandan Upadhyay
- Department of Sciences & Humanities, Rajiv Gandhi Institute of Petroleum Technology, Jais, Amethi, Uttar Pradesh, 229304, India
| | - Umaprasana Ojha
- Department of Sciences & Humanities, Rajiv Gandhi Institute of Petroleum Technology, Jais, Amethi, Uttar Pradesh, 229304, India
- School of Basic Sciences, Indian Institute of Technology Bhubaneswar, Jatni, Khordha, Odisha, 752050, India
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5
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Wang L, Zhang K, Zhang X, Tan Y, Guo L, Xia Y, Wang X. Mismatched Supramolecular Interactions Facilitate the Reprocessing of Super-Strong and Ultratough Thermoset Elastomers. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2311758. [PMID: 38758171 DOI: 10.1002/adma.202311758] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/07/2023] [Revised: 05/14/2024] [Indexed: 05/18/2024]
Abstract
Thermoset elastomers have been extensively applied in many fields because of their excellent mechanical strengths and durable characteristics, such as an excellent chemical resistance. However, in the context of environmental issues, the nonrecyclability of thermosets has become a major barrier to the further development of these materials. Here, a well-tailored strategy is reported to solve this problem by introducing mismatched supramolecular interactions (MMSIs) into a covalently cross-linked poly(urethane-urea) network with dynamic acylsemicarbazide moieties. The MMSIs significantly strengthen and toughen the thermoset elastomer by effectively dissipating energy and resisting external stress. In addition, the elastomer recycling efficiency is improved 2.7-fold due to the superior reversibility of the MMSIs. The optimized thermoset elastomer features outstanding characteristics, including an ultrahigh tensile strength (110.8 MPa), an unprecedented tensile toughness (1245.2 MJ m-3), as well as remarkable resistance to chemical media, creep, and damage. Most importantly, it exhibits an extraordinary multirecyclability, and the 4th recycling efficiency remains close to 100%. This scalable method promotes the development of thermosets with both high performance and excellent recyclability, thereby providing valuable guidance for addressing the issue of nonrecyclability from a molecular design standpoint.
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Affiliation(s)
- Luping Wang
- National Engineering Research Center for Colloidal Materials, School of Chemistry and Chemical Engineering, Shandong University, Jinan, Shandong, 250100, P. R. China
| | - Kaiqiang Zhang
- National Engineering Research Center for Colloidal Materials, School of Chemistry and Chemical Engineering, Shandong University, Jinan, Shandong, 250100, P. R. China
| | - Xingxue Zhang
- National Engineering Research Center for Colloidal Materials, School of Chemistry and Chemical Engineering, Shandong University, Jinan, Shandong, 250100, P. R. China
| | - Yu Tan
- National Engineering Research Center for Colloidal Materials, School of Chemistry and Chemical Engineering, Shandong University, Jinan, Shandong, 250100, P. R. China
| | - Longfei Guo
- National Engineering Research Center for Colloidal Materials, School of Chemistry and Chemical Engineering, Shandong University, Jinan, Shandong, 250100, P. R. China
| | - Yuguo Xia
- National Engineering Research Center for Colloidal Materials, School of Chemistry and Chemical Engineering, Shandong University, Jinan, Shandong, 250100, P. R. China
| | - Xu Wang
- National Engineering Research Center for Colloidal Materials, School of Chemistry and Chemical Engineering, Shandong University, Jinan, Shandong, 250100, P. R. China
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6
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Jia Y, Qian J, Hao S, Zhang S, Wei F, Zheng H, Li Y, Song J, Zhao Z. New Prospects Arising from Dynamically Crosslinked Polymers: Reprogramming Their Properties. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2313164. [PMID: 38577834 DOI: 10.1002/adma.202313164] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/05/2023] [Revised: 03/18/2024] [Indexed: 04/06/2024]
Abstract
Dynamically crosslinked polymers (DCPs) have gained significant attention owing to their applications in fabricating (re)processable, recyclable, and self-healable thermosets, which hold great promise in addressing ecological issues, such as plastic pollution and resource scarcity. However, the current research predominantly focuses on redefining and/or manipulating their geometries while replicating their bulk properties. Given the inherent design flexibility of dynamic covalent networks, DCPs also exhibit a remarkable potential for various novel applications through postsynthesis reprogramming their properties. In this review, the recent advancements in strategies that enable DCPs to transform their bulk properties after synthesis are presented. The underlying mechanisms and associated material properties are overviewed mainly through three distinct strategies, namely latent catalysts, material-growth, and topology isomerizable networks. Furthermore, the mutual relationship and impact of these strategies when integrated within one material system are also discussed. Finally, the application prospects and relevant issues necessitating further investigation, along with the potential solutions are analyzed.
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Affiliation(s)
- Yunchao Jia
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
| | - Jingjing Qian
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
| | - Senyuan Hao
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
| | - Shijie Zhang
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
| | - Fengchun Wei
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
| | - Hongjuan Zheng
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
| | - Yilong Li
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
| | - Jingwen Song
- School of Materials Science and Engineering, Zhengzhou University, 100 Science Ave., Zhengzhou, 450001, P. R. China
| | - Zhiwei Zhao
- School of Materials Science and Engineering, Henan University of Technology, 100 Lianhua St., Zhengzhou, 450001, P. R. China
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7
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O’Dea R, Nandi M, Kroll G, Arnold JR, Korley LTJ, Epps TH. Toward Circular Recycling of Polyurethanes: Depolymerization and Recovery of Isocyanates. JACS AU 2024; 4:1471-1479. [PMID: 38665666 PMCID: PMC11040557 DOI: 10.1021/jacsau.4c00013] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/04/2024] [Revised: 02/29/2024] [Accepted: 03/26/2024] [Indexed: 04/28/2024]
Abstract
We report a depolymerization strategy to nearly quantitatively regenerate isocyanates from thermoplastic and thermoset polyurethanes (PUs) and then resynthesize PUs using the recovered isocyanates. To date, chemical/advanced recycling of PUs has focused primarily on the recovery of polyols and diamines under comparatively harsh conditions (e.g., high pressure and temperature), and the recovery of isocyanates has been difficult. Our approach leverages an organoboron Lewis acid to depolymerize PUs directly to isocyanates under mild conditions (e.g., ∼80 °C in toluene) without the need for phosgene or other harsh reagents, and we show that both laboratory-synthesized and commercially sourced PUs can be depolymerized. Furthermore, we demonstrate the utility of the recovered isocyanate in the production of second-generation PUs with thermal properties and molecular weights similar to those of the virgin PUs. Overall, this route uniquely provides an opportunity for circularity in PU materials and can add significant value to end-of-life PU products.
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Affiliation(s)
- Robert
M. O’Dea
- Department
of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
- Center
for Plastics Innovation, University of Delaware, Newark, Delaware 19716, United States
| | - Mridula Nandi
- Department
of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Genevieve Kroll
- Department
of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Jackie R. Arnold
- Department
of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - LaShanda T. J. Korley
- Department
of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
- Center
for Plastics Innovation, University of Delaware, Newark, Delaware 19716, United States
- Department
of Materials Science and Engineering, University
of Delaware, Newark, Delaware 19716, United States
| | - Thomas H. Epps
- Department
of Chemical and Biomolecular Engineering, University of Delaware, Newark, Delaware 19716, United States
- Center
for Plastics Innovation, University of Delaware, Newark, Delaware 19716, United States
- Department
of Materials Science and Engineering, University
of Delaware, Newark, Delaware 19716, United States
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8
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Wang S, Feng H, Lim JYC, Li K, Li B, Mah JJQ, Xing Z, Zhu J, Loh XJ, Li Z. Recyclable, Malleable, and Strong Thermosets Enabled by Knoevenagel Adducts. J Am Chem Soc 2024; 146:9920-9927. [PMID: 38557104 DOI: 10.1021/jacs.4c00043] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/04/2024]
Abstract
Plastic recycling is critical for waste management and achieving a circular economy, but it entails difficult trade-offs between performance and recyclability. Here, we report a thermoset, poly(α-cyanocinnamate) (PCC), synthesized using Knoevenagel condensation between terephthalaldehyde (TPA) and a triarm cyanoacetate star, that tackles this difficulty by harnessing its intrinsically conjugated and dynamic chemical characteristics. PCCs exhibit extraordinary thermal and mechanical properties with a typical Tg of ∼178 °C, Young's modulus of 3.8 GPa, and tensile strength of 102 MPa, along with remarkable flexibility and dimensional and chemical stabilities. Furthermore, end-of-life PCCs can be selectively degraded and partially recycled back into one starting monomer TPA for a new production cycle or reprocessed through dynamic exchange aided by cyanoacetate chain-ends. This study lays the scientific groundwork for the design of robust and recyclable thermosets, with transformative potential in plastic engineering.
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Affiliation(s)
- Sheng Wang
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Singapore
| | - Hongzhi Feng
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Singapore
- Key Laboratory of Bio-Based Polymeric Materials Technology and Application of Zhejiang Province, Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
- University of Chinese Academy of Sciences, Beijing 100049, China
| | - Jason Y C Lim
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Singapore
- Department of Materials Science and Engineering, National University of Singapore, Singapore 117576, Singapore
| | - Ke Li
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Singapore
| | - Bofan Li
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Singapore
| | - Justin J Q Mah
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Singapore
| | - Zhenxiang Xing
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Singapore
| | - Jin Zhu
- Key Laboratory of Bio-Based Polymeric Materials Technology and Application of Zhejiang Province, Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
| | - Xian Jun Loh
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Singapore
| | - Zibiao Li
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Singapore
- Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Singapore
- Department of Materials Science and Engineering, National University of Singapore, Singapore 117576, Singapore
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9
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Deng Y, Zhang Q, Feringa BL. Dynamic Chemistry Toolbox for Advanced Sustainable Materials. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2024; 11:e2308666. [PMID: 38321810 PMCID: PMC11005721 DOI: 10.1002/advs.202308666] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/13/2023] [Revised: 12/28/2023] [Indexed: 02/08/2024]
Abstract
Developing dynamic chemistry for polymeric materials offers chemical solutions to solve key problems associated with current plastics. Mechanical performance and dynamic function are equally important in material design because the former determines the application scope and the latter enables chemical recycling and hence sustainability. However, it is a long-term challenge to balance the subtle trade-off between mechanical robustness and dynamic properties in a single material. The rise of dynamic chemistry, including supramolecular and dynamic covalent chemistry, provides many opportunities and versatile molecular tools for designing constitutionally dynamic materials that can adapt, repair, and recycle. Facing the growing social need for developing advanced sustainable materials without compromising properties, recent progress showing how the toolbox of dynamic chemistry can be explored to enable high-performance sustainable materials by molecular engineering strategies is discussed here. The state of the art and recent milestones are summarized and discussed, followed by an outlook toward future opportunities and challenges present in this field.
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Affiliation(s)
- Yuanxin Deng
- Key Laboratory for Advanced Materials and Feringa Nobel Prize Scientist Joint Research CenterSchool of Chemistry and Technology130 Meilong RoadShanghai200237China
- Stratingh Institute for Chemistry and Zernike Institute for Advanced MaterialsFaculty of Science and EngineeringUniversity of GroningenNijenborgh 4Groningen9747 AGThe Netherlands
| | - Qi Zhang
- Key Laboratory for Advanced Materials and Feringa Nobel Prize Scientist Joint Research CenterSchool of Chemistry and Technology130 Meilong RoadShanghai200237China
- Stratingh Institute for Chemistry and Zernike Institute for Advanced MaterialsFaculty of Science and EngineeringUniversity of GroningenNijenborgh 4Groningen9747 AGThe Netherlands
| | - Ben L. Feringa
- Key Laboratory for Advanced Materials and Feringa Nobel Prize Scientist Joint Research CenterSchool of Chemistry and Technology130 Meilong RoadShanghai200237China
- Stratingh Institute for Chemistry and Zernike Institute for Advanced MaterialsFaculty of Science and EngineeringUniversity of GroningenNijenborgh 4Groningen9747 AGThe Netherlands
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10
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Jiang Y, Li J, Li D, Ma Y, Zhou S, Wang Y, Zhang D. Bio-based hyperbranched epoxy resins: synthesis and recycling. Chem Soc Rev 2024; 53:624-655. [PMID: 38109059 DOI: 10.1039/d3cs00713h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2023]
Abstract
Epoxy resins (EPs), accounting for about 70% of the thermosetting resin market, have been recognized as the most widely used thermosetting resins in the world. Nowadays, 90% of the world's EPs are obtained from the bisphenol A (BPA)-based epoxide prepolymer. However, certain limitations severely impede further applications of this advanced material, such as limited fossil-based resources, skyrocketing oil prices, nondegradability, and a "seesaw" between toughness and strength. In recent years, more and more research has been devoted to the preparation of novel epoxy materials to overcome the compromise between toughness and strength and solve plastic waste problems. Among them, the development of bio-based hyperbranched epoxy resins (HERs) is unique and attractive. Bio-based HERs synthesized from bio-derived monomers can be used as a matrix resin or a toughener resulting in partially or fully bio-based epoxy thermosets. The introduction of a hyperbranched structure can balance the strength and toughness of epoxy thermosets. Here, we especially focused on the recent progress in the development of bio-based HERs, including the monomer design, synthesis approaches, mechanical properties, degradation, and recycling strategies. In addition, we advance the challenges and perspectives to engineering application of bio-based HERs in the future. Overall, this review presents an up-to-date overview of bio-based HERs and guidance for emerging research on the sustainable development of EPs in versatile high-tech fields.
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Affiliation(s)
- Yu Jiang
- Key Laboratory of Catalysis and Energy Materials Chemistry of Ministry of Education & Hubei Key Laboratory of Catalysis and Materials Science, Hubei R&D Center of Hyperbranched Polymers Synthesis and Applications, South-Central Minzu University, Wuhan 430074, People's Republic of China.
- Guangdong Provincial Laboratory of Chemistry and Fine Chemical Engineering Jieyang Center, Jieyang 515200, People's Republic of China
| | - Jiang Li
- Key Laboratory of Catalysis and Energy Materials Chemistry of Ministry of Education & Hubei Key Laboratory of Catalysis and Materials Science, Hubei R&D Center of Hyperbranched Polymers Synthesis and Applications, South-Central Minzu University, Wuhan 430074, People's Republic of China.
| | - Dan Li
- Key Laboratory of Catalysis and Energy Materials Chemistry of Ministry of Education & Hubei Key Laboratory of Catalysis and Materials Science, Hubei R&D Center of Hyperbranched Polymers Synthesis and Applications, South-Central Minzu University, Wuhan 430074, People's Republic of China.
| | - Yunke Ma
- Key Laboratory of Catalysis and Energy Materials Chemistry of Ministry of Education & Hubei Key Laboratory of Catalysis and Materials Science, Hubei R&D Center of Hyperbranched Polymers Synthesis and Applications, South-Central Minzu University, Wuhan 430074, People's Republic of China.
| | - Shucun Zhou
- Key Laboratory of Catalysis and Energy Materials Chemistry of Ministry of Education & Hubei Key Laboratory of Catalysis and Materials Science, Hubei R&D Center of Hyperbranched Polymers Synthesis and Applications, South-Central Minzu University, Wuhan 430074, People's Republic of China.
| | - Yu Wang
- Key Laboratory of Catalysis and Energy Materials Chemistry of Ministry of Education & Hubei Key Laboratory of Catalysis and Materials Science, Hubei R&D Center of Hyperbranched Polymers Synthesis and Applications, South-Central Minzu University, Wuhan 430074, People's Republic of China.
| | - Daohong Zhang
- Key Laboratory of Catalysis and Energy Materials Chemistry of Ministry of Education & Hubei Key Laboratory of Catalysis and Materials Science, Hubei R&D Center of Hyperbranched Polymers Synthesis and Applications, South-Central Minzu University, Wuhan 430074, People's Republic of China.
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