Revisiting metal fluorides as lithium-ion battery cathodes

Entropy-Stabilized Multication Fluorides as a Conversion-Type Cathode for Li-Ion Batteries-Impact of Element Selection

Metal fluorides (e.g., FeF2 and FeF3) have received attention as conversion-type cathode materials for Li-ion batteries due to their higher theoretical capacity compared to that of common intercalation materials. However, their practical use has been hindered by low round-trip efficiency, voltage hysteresis, and capacity fading. Cation substitution has been proposed to address these challenges, and recent advancements in battery performance involve the introduction of entropy stabilization in an attempt to facilitate reversible conversion reactions by increasing configurational entropy. Building on this concept, high entropy fluorides with five cations were synthesized by using a simple mechanochemical route. In order to examine the impact of element selection, Co0.2Cu0.2Ni0.2Zn0.2Fe0.2F2 (HEF-Fe) was compared with Co0.2Cu0.2Ni0.2Zn0.2Mg0.2F2 (HEF-Mg), replacing electrochemically inactive Mg with Fe as an active participant in the conversion reaction. Combining electrochemical measurements with first-principles calculations, high-resolution electron microscopy, and synchrotron X-ray analysis, HEFs' battery performances and conversion reaction mechanisms were investigated in detail. The results highlighted that replacement of Mg with Fe was beneficial, with enhanced capacity, rate capability, and surface stability. In addition, it was found that HEF-Fe showed similar cycle stability without an electrochemically inactive element. These findings provide valuable insights for the design of high entropy multielement fluorides for improved Li-ion battery performance.

Triggering Reversible Intercalation-Conversion Combined Chemistry for High-Energy-Density Lithium Battery Cathodes

Combining intercalation and conversion reactions maximizes the utilization of redox-active elements in electrodes, providing a means for overcoming the current capacity ceiling. However, integrating both mechanisms within a single electrode material presents significant challenges owing to their contrasting structural requirements. Intercalation requires a well-defined host structure for efficient lithium-ion diffusion, whereas conversion reactions entail structural reorganization, which can undermine intercalation capabilities. Based on the previous study that successfully demonstrated reversible intercalation-conversion chemistry in amorphous LiFeSO4F, this study aims to provide an in-depth understanding on how this can be enabled. Experimental and theoretical investigations of a model system based on tavorite-structured LiFeSO4F revealed that amorphization governs the activation and reversibility of the combined reactions. Enhanced reversibility is achieved through the facile migration of transition metals within the amorphous matrix. Unexpectedly, it is found that amorphization also narrowed the voltage gap between the intercalation and conversion reactions. This voltage-gap reduction is explained by the thermodynamic metastability of the amorphous phase. The applicability of the approach to other intercalation hosts is further demonstrated, showing that amorphization enables reversible intercalation and conversion. These findings suggest a new strategy that leverages the full potential of intercalation and conversion reactions, introducing new avenues for cathode design.

Covalent Organic Framework Membranes with Regulated Orientation for Monovalent Cation Sieving

Continuous covalent organic framework (COF) thin membranes have garnered broad concern over the past few years due to their merits of low energy requirements, operational simplicity, ecofriendliness, and high separation efficiency in the application process. This study marks the first instance of fabricating two distinct, self-supporting COF membranes from identical building blocks through solvent modulation. Notably, the precision of the COF membrane's separation capabilities is substantially enhanced by altering the pore alignment from a random to a vertical orientation. Within these confined channels, the membrane with vertically aligned pores and micron-scale stacking thickness demonstrates rapid and selective transportation of Li+ ions over Na+ and K+ ions, achieving Li+/K+ and Li+/Na+ selectivity ratios of 38.7 and 7.2, respectively. This research not only reveals regulated orientation and layer stacking in COF membranes via strategic solvent selection but also offers a potent approach for developing membranes specialized in Li+ ion separation.

3D electron diffraction studies of synthetic rhabdophane (DyPO4·nH2O)

In this study, we report the results of continuous rotation electron diffraction studies of single DyPO4·nH2O (rhabdophane) nanocrystals. The diffraction patterns can be fit to a trigonal lattice (P3121) with lattice parameters a = 7.019 (5) and c = 6.417 (5) Å. However, there is also a set of diffuse background scattering features present that are associated with a disordered superstructure that is double these lattice parameters and fits with an arrangement of water molecules present in the structure pore. Pair distribution function (PDF) maps based on the diffuse background allowed the extent of the water correlation to be estimated, with 2-3 nm correlation along the c axis and ∼5 nm along the a/b axis.

Inherent Behavior of Electrode Materials of Lithium-Ion Batteries

For independency from the fossil fuels and to save environment, we need to move toward the green energies, which requires better energy storage devices, especially for usage in electric vehicles. Li-ion and beyond-lithium insertion batteries are promising to this aim. However, they suffer from some inherent limitations which must be understood to allow their development and pave the way to find suitable energy storage alternatives. It is found that each positive or negative electrode material (cathode or anode) of the intercalation batteries has its own behavioral (charge-discharge) properties. The modification of preparation parameters (composition, loading density, porosity, particle size, etc.) may improve some aspects of the electrode performance, but cannot change the intrinsic property of the electrode itself. Accordingly, these properties are called as the "inherent behavior characteristics" of the active material. It is concluded that the behavior of a specific electrode substance, even following different preparation routes, depends only on diffusion mechanisms. This work shows that the inherent electrode properties can be visualized by representation of current density vs. capacity.

Nature-Inspired Strategy: Novel Borohydride-Based Solid Electrolytes Extracted from Cathode-Electrolyte Interphase

As the core component of all-solid-state batteries, current solid-state electrolytes fail to simultaneously meet multiple demands, such as their own high performance, the chemical, electrochemical and mechanical compatibility of electrode interface. A fresh perspective is rather desired to guide the development of novel solid electrolytes with comprehensive performance. Herein, this work proposes a novel strategy to synthesize solid electrolytes extracted from cathode-electrolyte interphase (CEI), which is inspired by peach trees secreting peach gum to prevent further damage. A proof-of-concept, using LiBH4-Se and LiBH4-S as prototypes, confirms that as-synthesized electrolytes inherited and improved up the advantages of LiBH4 with unexpected compatibility toward multiple cathodes. It is believed that the family of new electrolytes will be continuously expanded under the guidance of this CEI-derived concept.

Unlocking iron metal as a cathode for sustainable Li-ion batteries by an anion solid solution

Traditional cathode chemistry of Li-ion batteries relies on the transport of Li-ions within the solid structures, with the transition metal ions and anions acting as the static components. Here, we demonstrate that a solid solution of F- and PO43- facilitates the reversible conversion of a fine mixture of iron powder, LiF, and Li3PO4 into iron salts. Notably, in its fully lithiated state, we use commercial iron metal powder in this cathode, departing from electrodes that begin with iron salts, such as FeF3. Our results show that Fe-cations and anions of F- and PO43- act as charge carriers in addition to Li-ions during the conversion from iron metal to a solid solution of iron salts. This composite electrode delivers a reversible capacity of up to 368 mAh/g and a specific energy of 940 Wh/kg. Our study underscores the potential of amorphous composites comprising lithium salts as high-energy battery electrodes.

Dual strategies of mild C-F scissoring fluorination and local high-concentration electrolyte to enable reversible Li-Fe-F conversion batteries

Batteries taking conversion-type iron fluorides as energy-dense cathodes provide the possibility for the power electrification of the transportation and aviation industries. However, a safe and low-toxicity synthesis method for fluorides and the design of a compatible electrolyte formula are still challenging. Here, we propose a dual strategy of mild C-F scissoring fluorination and a local high-concentration electrolyte (LHCE) to enable highly reversible Li-Fe-F conversion batteries. A facile and safe scissoring strategy at a low temperature (95 °C) enables the preparation of a carbon-iron fluoride composite with a porous cubic cage-like structure. CFx plays a double role as a solid fluorination agent and an in situ conductive network after defluorination. The as-prepared fluoride cathode delivers a reversible capacity as high as 300 mA h g-1 over 100 cycles. The further LHCE strategy not only enhances the oxidation stable voltage of the electrolyte (>5 V) and the transference number of Li+ (0.74), but also realizes dual protection of the fluoride cathode and Li metal anode by facilitating the construction of robust cathode- and anode-electrolyte interfaces, respectively. The LHCE-assisted fluoride battery releases a higher reversible capacity of 335 mA h g-1 after 130 cycles. This work provides a solution to high-performance carbon-fluoride conversion cathodes by a synergetic effect of tailored synthesis, electroactive particle texture and electrolyte formula.

Insertion of fluorine into a LiFePO4 electrode material by gas-solid fluorination

In this study, the insertion of fluorine into LiFePO4 was carried out under molecular fluorine F2 at different temperatures. The reactivity strongly depends on the applied fluorination temperature, leading to very different products: core delithiation of the material is observed at low temperatures with the formation of a LiF shell around particles, while the material decomposes to gradually form a mixture of α-FeF3 and α-Li3FeF6 iron fluorides at higher temperatures. A second thermal treatment under N2 leads to the formation of LiFePO4F in a new way that has not been reported before. Supported by X-ray diffraction, Raman, infrared, Mössbauer spectroscopies, 7Li nuclear magnetic resonance and electrochemical characterization of the different materials, this report demonstrates various fluorination mechanisms for LiFePO4, from chemical delithiation to the stable pure fluorinated form LiFePO4F and illustrates an innovative method that can be extended to obtain the triphylite form of NaFePO4.

Double-Shelled Fe-Fe3C Nanoparticles Embedded on a Porous Carbon Framework for Superior Lithium-Ion Half/Full Batteries

Cost-effective and environmentally friendly Fe-based active materials offer exceptionally high energy capacity in lithium-ion batteries (LIBs) due to their multiple electron redox reactions. However, challenges, such as morphology degradation during cycling, cell pulverization, and electrochemical stability, have hindered their widespread use. Herein, we demonstrated a simple salt-assisted freeze-drying method to design a double-shelled Fe/Fe3C core tightly anchored on a porous carbon framework (FEC). The shell consists of a thin Fe3O4 layer (≈2 nm) and a carbon layer (≈10 nm) on the outermost part. Benefiting from the complex nanostructuring (porous carbon support, core-shell nanoparticles, and Fe3C incorporation), the FEC anode delivered a high discharge capacity of 947 mAh g-1 at 50 mA g-1 and a fast-rate capability of 305 mAh g-1 at 10 A g-1. Notably, the FEC cell still showed 86% reversible capacity retention (794 mAh g-1 at 50 mA g-1) at a high cycling temperature of 80 °C, indicating superior structural integrity during cycling at extreme temperatures. Furthermore, we conducted a simple solid-state fluorination technique using the as-prepared FEC sample and excess NH4F to prepare iron fluoride-carbon composites (FeF2/C) as the positive electrode. The full cell configuration, consisting of the FEC anode and FeF2/C cathode, reached a remarkable capacity of 200 mAh g-1 at a 20 mA g-1 rate or an energy density of approximately 530 Wh kg-1. Thus, the straightforward and simple experimental design holds great potential as a revolutionary Fe-based cathodic-anodic pair candidate for high-energy LIBs.

Boosting the Cycle Performance of Iron Trifluoride Based Solid State Batteries at Elevated Temperatures by Engineering the Cathode Solid Electrolyte Interface

Iron trifluoride (FeF3) is attracting tremendous interest due to its lower cost and the possibility to enable higher energy density in lithium-ion batteries. However, its cycle performance deteriorates rapidly in less than 50 cycles at elevated temperatures due to cracking of the unstable cathode solid electrolyte interface (CEI) followed by active materials dissolution in liquid electrolyte. Herein, by engineering the salt composition, the Fe3O4-type CEI with the doping of boron (B) atoms in a polymer electrolyte at 60 °C is successfully stabilized. The cycle life of the well-designed FeF3-based composite cathode exceeds an unprecedented 1000 cycles and utilizes up to 70% of its theoretical capacities. Advanced electron microscopy combined with density functional theory (DFT) calculations reveal that the B in lithium salt migrates into the cathode and promotes the formation of an elastic and mechanic robust boron-contained CEI (BOR-CEI) during cycling, by which the durability of the CEI to frequent cyclic large volume changes is significantly enhanced. To this end, the notorious active materials dissolution is largely prohibited, resulting in a superior cycle life. The results suggest that engineering the CEI such as tuning its composition is a viable approach to achieving FeF3 cathode-based batteries with enhanced performance.

Fluorine Chemistry in Rechargeable Batteries: Challenges, Progress, and Perspectives

The renewable energy industry demands rechargeable batteries that can be manufactured at low cost using abundant resources while offering high energy density, good safety, wide operating temperature windows, and long lifespans. Utilizing fluorine chemistry to redesign battery configurations/components is considered a critical strategy to fulfill these requirements due to the natural abundance, robust bond strength, and extraordinary electronegativity of fluorine and the high free energy of fluoride formation, which enables the fluorinated components with cost effectiveness, nonflammability, and intrinsic stability. In particular, fluorinated materials and electrode|electrolyte interphases have been demonstrated to significantly affect reaction reversibility/kinetics, safety, and temperature tolerance of rechargeable batteries. However, the underlining principles governing material design and the mechanistic insights of interphases at the atomic level have been largely overlooked. This review covers a wide range of topics from the exploration of fluorine-containing electrodes, fluorinated electrolyte constituents, and other fluorinated battery components for metal-ion shuttle batteries to constructing fluoride-ion batteries, dual-ion batteries, and other new chemistries. In doing so, this review aims to provide a comprehensive understanding of the structure-property interactions, the features of fluorinated interphases, and cutting-edge techniques for elucidating the role of fluorine chemistry in rechargeable batteries. Further, we present current challenges and promising strategies for employing fluorine chemistry, aiming to advance the electrochemical performance, wide temperature operation, and safety attributes of rechargeable batteries.

Porous Conductive Textiles for Wearable Electronics

Over the years, researchers have made significant strides in the development of novel flexible/stretchable and conductive materials, enabling the creation of cutting-edge electronic devices for wearable applications. Among these, porous conductive textiles (PCTs) have emerged as an ideal material platform for wearable electronics, owing to their light weight, flexibility, permeability, and wearing comfort. This Review aims to present a comprehensive overview of the progress and state of the art of utilizing PCTs for the design and fabrication of a wide variety of wearable electronic devices and their integrated wearable systems. To begin with, we elucidate how PCTs revolutionize the form factors of wearable electronics. We then discuss the preparation strategies of PCTs, in terms of the raw materials, fabrication processes, and key properties. Afterward, we provide detailed illustrations of how PCTs are used as basic building blocks to design and fabricate a wide variety of intrinsically flexible or stretchable devices, including sensors, actuators, therapeutic devices, energy-harvesting and storage devices, and displays. We further describe the techniques and strategies for wearable electronic systems either by hybridizing conventional off-the-shelf rigid electronic components with PCTs or by integrating multiple fibrous devices made of PCTs. Subsequently, we highlight some important wearable application scenarios in healthcare, sports and training, converging technologies, and professional specialists. At the end of the Review, we discuss the challenges and perspectives on future research directions and give overall conclusions. As the demand for more personalized and interconnected devices continues to grow, PCT-based wearables hold immense potential to redefine the landscape of wearable technology and reshape the way we live, work, and play.

Room-temperature reversible F-ion batteries based on sulfone electrolytes with a mild anion acceptor additive

Rechargeable fluoride ion batteries (FIBs) as an emerging anion shuttle system are attracting much attention due to their potential advantages in terms of energy density, cost and safety. A liquid electrolyte system enables the FIB operation at low or room temperature due to its higher ionic conductivity than that of a solid F-ion electrolyte. However, the insolubility of fluoride salts in aprotic solvents limits the development of liquid F-ion electrolytes. Although the boron-based anion acceptors (AAs) can facilitate the dissolution of F-ion salts, they are prone to lead to a tough desolvation process for F- due to strong Lewis acidity and therefore an inferior electrochemical performance. Here, a new non-boron AA (6-thioguanine) with moderate Lewis acidity is proposed to dissolve F- in the sulfone solvent. The ionic conductivity of the corresponding electrolytes reaches a level of mS cm-1 at room temperature. A model FIB coin cell is successfully operated with high conversion reaction reversibility based on the coupled defluorination/fluorination mechanism of electrodes, enabling a low overpotential of 0.36 V and a reversible capacity of 126 mA h g-1 after 40 cycles.

Boosting Solid-State Reconversion Reactivity to Mitigate Lithium Trapping for High Initial Coulombic Efficiency

An initial Coulombic efficiency (ICE) higher than 90% is crucial for industrial lithium-ion batteries, but numerous electrode materials are not standards compliant. Lithium trapping, due to i) incomplete solid-state reaction of Li+ generation and ii) sluggish Li+ diffusion, undermines ICE in high-capacity electrodes (e.g., conversion-type electrodes). Current approaches mitigating lithium trapping emphasize ii) nanoscaling (<50 nm) to minimize Li+ diffusion distance, followed by severe solid electrolyte interphase formation and inferior volumetric energy density. Herein, this work accentuates i) instead, to demonstrate that the lithium trapping can be mitigated by boosting the solid-state reaction reactivity. As a proof-of-concept, ternary LiFeO2 anodes, whose discharged products contain highly reactive vacancy-rich Fe nanoparticles, can alleviate lithium trapping and enable a remarkable average ICE of ≈92.77%, much higher than binary Fe2 O3 anodes (≈75.19%). Synchrotron-based techniques and theoretical simulations reveal that the solid-state reconversion reaction for Li+ generation between Fe and Li2 O can be effectively promoted by the Fe-vacancy-rich local chemical environment. The superior ICE is further demonstrated by assembled pouch cells. This work proposes a novel paradigm of regulating intrinsic solid-state chemistry to ameliorate electrochemical performance and facilitate industrial applications of various advanced electrode materials.

Machine learning for analysis of experimental scattering and spectroscopy data in materials chemistry

The rapid growth of materials chemistry data, driven by advancements in large-scale radiation facilities as well as laboratory instruments, has outpaced conventional data analysis and modelling methods, which can require enormous manual effort. To address this bottleneck, we investigate the application of supervised and unsupervised machine learning (ML) techniques for scattering and spectroscopy data analysis in materials chemistry research. Our perspective focuses on ML applications in powder diffraction (PD), pair distribution function (PDF), small-angle scattering (SAS), inelastic neutron scattering (INS), and X-ray absorption spectroscopy (XAS) data, but the lessons that we learn are generally applicable across materials chemistry. We review the ability of ML to identify physical and structural models and extract information efficiently and accurately from experimental data. Furthermore, we discuss the challenges associated with supervised ML and highlight how unsupervised ML can mitigate these limitations, thus enhancing experimental materials chemistry data analysis. Our perspective emphasises the transformative potential of ML in materials chemistry characterisation and identifies promising directions for future applications. The perspective aims to guide newcomers to ML-based experimental data analysis.

Covalent netting restrains dissolution enabling stable high-loading and high-rate iron difluoride cathodes

Metal fluoride conversion cathodes are promising for the production of cheap, sustainable, and high-energy lithium-ion batteries. Yet, such systems are plagued by active material dissolution that causes capacity fade and hinders commercialization. Here, a covalent netting strategy is proposed to overcome this hurdle. In a proof-of-concept design, polydopamine derived carbon-mediated covalent binding inhibited the dissolution, while the pyrolyzed bacterial cellulose netting structure furnished fast electronic and ionic transport pathways. We demonstrate high-capacity, high-rate and long-lasting stability attained at practical loading levels. Our investigations suggest that the covalent netting-enabled formation of a robust and efficient blocking layer, highly competent in suppressing the leaching, is key for a stable performance. The successful stabilization of metal difluorides in the absence of electrolyte engineering opens an avenue for their practical deployment in future higher-level but lower-cost batteries, and provides a solution to similar challenges encountered by other dissolving energy electrode materials.

Pyrochlore-Type Iron Hydroxy Fluorides as Low-Cost Lithium-Ion Cathode Materials for Stationary Energy Storage

Pyrochlore-type iron (III) hydroxy fluorides (Pyr-IHF) are appealing low-cost stationary energy storage materials due to the virtually unlimited supply of their constituent elements, their high energy densities, and fast Li-ion diffusion. However, the prohibitively high costs of synthesis and cathode architecture currently prevent their commercial use in low-cost Li-ion batteries. Herein, a facile and cost-effective dissolution-precipitation synthesis of Pyr-IHF from soluble iron (III) fluoride precursors is presented. High capacity retention by synthesized Pyr-IHF of >80% after 600 cycles at a high current density of 1 A g-1 is obtained, without elaborate electrode engineering. Operando synchrotron X-ray diffraction guides the selective synthesis of Pyr-IHF such that different water contents can be tested for their effect on the rate capability. Li-ion diffusion is found to occur in the 3D hexagonal channels of Pyr-IHF, formed by corner-sharing FeF6-x (OH)x octahedra.

Recent Configurational Advances for Solid-State Lithium Batteries Featuring Conversion-Type Cathodes

Solid-state lithium metal batteries offer superior energy density, longer lifespan, and enhanced safety compared to traditional liquid-electrolyte batteries. Their development has the potential to revolutionize battery technology, including the creation of electric vehicles with extended ranges and smaller more efficient portable devices. The employment of metallic lithium as the negative electrode allows the use of Li-free positive electrode materials, expanding the range of cathode choices and increasing the diversity of solid-state battery design options. In this review, we present recent developments in the configuration of solid-state lithium batteries with conversion-type cathodes, which cannot be paired with conventional graphite or advanced silicon anodes due to the lack of active lithium. Recent advancements in electrode and cell configuration have resulted in significant improvements in solid-state batteries with chalcogen, chalcogenide, and halide cathodes, including improved energy density, better rate capability, longer cycle life, and other notable benefits. To fully leverage the benefits of lithium metal anodes in solid-state batteries, high-capacity conversion-type cathodes are necessary. While challenges remain in optimizing the interface between solid-state electrolytes and conversion-type cathodes, this area of research presents significant opportunities for the development of improved battery systems and will require continued efforts to overcome these challenges.

Ultrafine FeF3·0.33H2O Nanocrystal-Doped Graphene Aerogel Cathode Materials for Advanced Lithium-Ion Batteries

FeF₃ has been extensively studied as an alternative positive material owing to its superior specific capacity and low cost, but the low conductivity, large volume variation, and slow kinetics seriously hinder its commercialization. Here, we propose the in situ growth of ultrafine FeF₃·0.33H₂O NPs on a three-dimensional reduced graphene oxide (3D RGO) aerogel with abundant pores by a facile freeze drying process followed by thermal annealing and fluorination. Within the FeF₃·0.33H₂O/RGO composites, the three-dimensional (3D) RGO aerogel and hierarchical porous structure ensure rapid diffusion of electrons/ions within the cathode, enabling good reversibility of FeF₃. Benefiting from these advantages, a superior cycle behavior of 232 mAh g^-1 under 0.1C over 100 cycles as well as outstanding rate performance is achieved. These results provide a promising approach for advanced cathode materials for Li-ion batteries.

Thermodynamically Stable Dual-Modified LiF&FeF3 layer Empowering Ni-Rich Cathodes with Superior Cyclabilities

Pushing the limit of cutoff potentials allows nickel-rich layered oxides to provide greater energy density and specific capacity whereas reducing thermodynamic and kinetic stability. Herein, a one-step dual-modified method is proposed for in situ synthesizing thermodynamically stable LiF&FeF₃ coating on LiNi_0.8 Co_0.1 Mn_0.1 O₂ surfaces by capturing lithium impurity on the surface to overcome the challenges suffered. The thermodynamically stabilized LiF&FeF₃ coating can effectively suppress the nanoscale structural degradation and the intergranular cracks. Meanwhile, the LiF&FeF₃ coating alleviates the outward migration of O^α- (α<2), increases oxygen vacancy formation energies, and accelerates interfacial Li⁺ diffusion. Benefited from these, the electrochemical performance of LiF&FeF₃ modified materials is improved (83.1% capacity retention after 1000 cycles at 1C), even under exertive operational conditions of elevated temperature (91.3% capacity retention after 150 cycles at 1C). This work demonstrates that the dual-modified strategy can simultaneously address the problems of interfacial instability and bulk structural degradation and represents significant progress in developing high-performance lithium-ion batteries (LIBs).

Metal Fluoride Cathode Materials for Lithium Rechargeable Batteries: Focus on Iron Fluorides

Exploring prospective rechargeable batteries with high energy densities is urgently needed on a worldwide scale to address the needs of the large-scale electric vehicle market. Conversion-type metal fluorides (MFs) are attractive cathodes for next-generation rechargeable batteries because of their high theoretical potential and capacities and provide new perspectives for developing novel battery systems that satisfy energy density requirements. However, some critical issues, such as high voltage hysteresis and poor cycling stability must be solved to further enhance MF cathode materials. In this review, the recent advances in mechanisms focused on FeF₃ cathodes under lithiation/delithiation processes are discussed in detail. Then, the classifications and advantages of various synthesis methods to prepare MF-based materials are first minutely discussed. Moreover, the performance attenuation mechanisms of MFs and the effort in the development of mitigation strategies are comprehensively reviewed. Finally, prospects for the current obstacles and possible research directions, with the aim to provide some inspiration for the development of MF cathode-based batteries are presented.

Dual fluorination of polymer electrolyte and conversion-type cathode for high-capacity all-solid-state lithium metal batteries

All-solid-state batteries are appealing electrochemical energy storage devices because of their high energy content and safety. However, their practical development is hindered by inadequate cycling performances due to poor reaction reversibility, electrolyte thickening and electrode passivation. Here, to circumvent these issues, we propose a fluorination strategy for the positive electrode and solid polymeric electrolyte. We develop thin laminated all-solid-state Li||FeF3 lab-scale cells capable of delivering an initial specific discharge capacity of about 600 mAh/g at 700 mA/g and a final capacity of about 200 mAh/g after 900 cycles at 60 °C. We demonstrate that the polymer electrolyte containing AlF3 particles enables a Li-ion transference number of 0.67 at 60 °C. The fluorinated polymeric solid electrolyte favours the formation of ionically conductive components in the Li metal electrode's solid electrolyte interphase, also hindering dendritic growth. Furthermore, the F-rich solid electrolyte facilitates the Li-ion storage reversibility of the FeF3-based positive electrode and decreases the interfacial resistances and polarizations at both electrodes.

Latticed-Confined Conversion Chemistry of Battery Electrode

The electrochemical conversion reaction, usually featured by multiple redox processes and high specific capacity, holds great promise in developing high-energy rechargeable battery technologies. However, the complete structural change accompanied by spontaneous atomic migration and volume variation during the charge/discharge cycle leads to electrode disintegration and performance degradation, therefore severely restricting the application of conventional conversion-type electrodes. Herein, latticed-confined conversion chemistry is proposed, where the "intercalation-like" redox behavior is realized on the electrode with a "conversion-like" high capacity. By delicately formulating the high-entropy compounds, the pristine crystal structure can be preserved by the inert lattice framework, thus enabling an ultra-high initial Coulombic efficiency of 92.5% and a long cycling lifespan over a thousand cycles after the quasistatic charge-discharge cycle. This lattice-confined conversion chemistry unfolds a ubiquitous insight into the localized redox reaction and sheds light on developing high-performance electrodes toward next-generation high-energy rechargeable batteries.

Covalent organic framework membranes for efficient separation of monovalent cations

Covalent organic frameworks (COF), with rigid, highly ordered and tunable structures, can actively manipulate the synergy of entropic selectivity and enthalpic selectivity, holding great potential as next-generation membrane materials for ion separations. Here, we demonstrated the efficient separation of monovalent cations by COF membrane. The channels of COF membrane are decorated with three different kinds of acid groups. A concept of confined cascade separation was proposed to elucidate the separation process. The channels of COF membrane comprised two kinds of domains, acid-domains and acid-free-domains. The acid-domains serve as confined stages, rendering high selectivity, while the acid-free-domains preserve the pristine channel size, rendering high permeation flux. A set of descriptors of stage properties were designed to elucidate their effect on selective ion transport behavior. The resulting COF membrane acquired high ion separation performances, with an actual selectivity of 4.2–4.7 for K+/Li+ binary mixtures and an ideal selectivity of ~13.7 for K+/Li+.

Pseudocapacitance-Enhanced Storage Kinetics of 3D Anhydrous Iron (III) Fluoride as a Cathode for Li/Na-Ion Batteries

Transition metal fluoride (TMF) conversion cathodes, with high energy density, are recognized as promising candidates for next-generation high-energy Li/Na-ion batteries (LIBs/SIBs). Unfortunately, the poor electronic conductivity and detrimental active material dissolution of TMFs seriously limit the performance of TMF-LIBs/SIBs. A variety of FeF3-based composites are designed to improve their electrochemical characteristics. However, the storage mechanism of the conversion-type cathode for Li+ and Na+ co-storage is still unclear. Here, the storage mechanism of honeycomb iron (III) fluoride and carbon (FeF3@C) as a general cathode for LIBs/SIBs is analyzed by kinetics. In addition, the FeF3@C cathode shows high electrochemical performance in a full-cell system. The results show that the honeycomb FeF3@C shows excellent long-term cycle stability in LIBs (208.3 mA h g-1 at 1.0 C after 100 cycles with a capacity retention of 98.1%). As a cathode of SIBs, the rate performance is unexpectedly stable. The kinetic analysis reveals that the FeF3@C cathode exhibit distinct ion-dependent charge storage mechanisms and exceptional long-durability cyclic performance in the storage of Li+/Na+, benefiting from the synergistic contribution of pseudocapacitive and reversible redox behavior. The work deepens the understanding of the conversion-type cathode in Li+/Na+ storage.

Fluorinated Materials as Positive Electrodes for Li- and Na-Ion Batteries

Fluorine is known to be a key element for various components of batteries since current electrolytes rely on Li-ion salts having fluorinated ions and electrode binders are mainly based on fluorinated polymers. Metal fluorides or mixed anion metal fluorides (mainly oxyfluorides) have also gained a substantial interest as active materials for the electrode redox reactions. In this review, metal fluorides for cathodes are considered; they are listed according to the dimensionality of the metal fluoride subnetwork. The synthesis conditions and the crystal structures are described; the electrochemical properties are briefly indicated, and the nature of the electron transport agent is noted. We stress the crucial importance of the elaboration processes to induce the presence of cation disorders, of anion substitutions (mainly F-/O2- or F-/OH-) or vacancies. Finally, we show that an accurate structural characterization is a key step to enable enhanced material performances to overcome several lasting roadblocks, namely the large irreversible capacity and poor energy efficiency that are frequently encountered.

Tuning Interphase Chemistry to Stabilize High-Voltage LiCoO2 Cathode Material via Spinel Coating

Cathode electrolyte interphases (CEIs) are critical to the cycling stability of high-voltage cathodes for batteries, yet their formation mechanism and properties remain elusive. Here we report that the compositions of CEIs are largely controlled by abundant species in the inner Helmholtz layer (IHL) and can be tuned from material aspects. The IHL of LiCoO₂ (LCO) was found to alter after charging, with a solvent-rich environment that results in fragile organic-rich CEIs. By passivated spinel Li₄ Mn₅ O₁₂ coating, we achieve an anion-rich IHL after charging, thus enabling robust LiF-rich CEIs. In situ microscopy reveals that LiF-rich CEIs maintain mechanical integrity at 500 °C, in sharp contrast to organic-rich CEIs which undergo severe expansion and subsequent voids/cracks in the cathode. As a result, the spinel-coated LCO exhibits a high specific capacity of 194 mAh g^-1 at 0.05 C and a capacity retention of 83 % after 300 cycles at 0.5 C. Our work sheds new light on modulating CEIs for advanced lithium-ion batteries.

Phase transformation mechanism of MnCO3 as cathode materials for aqueous zinc-ion batteries

Aqueous rechargeable zinc-ion batteries (ZIBs) have been given more and more attention because of their high specific capacity, high safety, and low cost. The reasonable design of Mn-based cathode materials is an effective way to improve the performance of ZIBs. Herein, a square block MnCO3 electrode material is synthesized on the surface of carbon cloth by a one-step hydrothermal method. The phase transition of MnCO3 was accompanied by the continuous increase of specific capacity, and finally maintained good cycle stability in the charge-discharge process. The maximum specific capacity of MnCO3 electrode material can reach 83.62 mAh g-1 at 1 A g-1. The retention rate of the capacity can reach 85.24% after 1,500 cycles compared with the stable capacity (the capacity is 61.44 mAh g-1 under the 270th cycle). Ex situ characterization indicates that the initial MnCO3 gradually transformed into MnO2 accompanied by the embedding and stripping of H+ and Zn2+ in charge and discharge. When MnCO3 is no longer transformed into MnO2, the cycle tends to be stable. The phase transformation of MnCO3 could provide a new research idea for improving the performance of electrode materials for energy devices.

Synthesis of flexible Co nanowires from bulk precursors

This work reports a method of producing flexible cobalt nanowires (NWs) directly from the chemical conversion of bulk precursors at room temperature. Chemical reduction of Li6CoCl8 produces a nanocomposite of Co and LiCl, of which the salt is subsequently removed. The dilute concentration of Co in the precursor combined with the anisotropic crystal structure of the hcp phase leads to 1D growth in the absence of any templates or additives. The Co NWs are shown to have high saturation magnetization (130.6 emu g-1). Our understanding of the NW formation mechanism points to new directions of scalable nanostructure generation.

Topochemical Synthesis of LiCoF3 with a High-Temperature LiNbO3-Type Structure

A novel perovskite fluoride, Li_xCoF₃, which has an exceptionally low tolerance factor (0.81), has been synthesized via low-temperature lithium intercalation into a distorted ReO₃-type fluoride CoF₃ using organolithium reagents. Interestingly, this reaction is completed within 15 min at room temperature. Synchrotron X-ray diffractometry and optical second harmonic generation at room temperature have revealed that this compound shows a high-temperature LiNbO₃-type structure (space group: R3̅c) involving Li-Co antisite defects and A-site splitting along the c direction. A-site splitting is consistent with the prediction based on hybrid Hartree-Fock density functional theory calculations. Co-L_2,3 edge X-ray absorption spectroscopy, as well as bond valence sum analysis, has verified the divalent oxidation state of Co ions in the lithiated phase, suggesting that its composition is close to LiCoF₃ (x ≈ 1). This compound exhibits a paramagnetic-to-antiferromagnetic transition at 36 K on cooling, accompanied by weak ferromagnetic ordering. The synthetic route based on low-temperature lithiation of metal fluorides host paves the way for obtaining a new LiNbO₃-type fluoride family.

Enabling Long Cycle Life and High Rate Iron Difluoride Based Lithium Batteries by In Situ Cathode Surface Modification

Metals fluorides (MFs) are potential conversion cathodes to replace commercial intercalation cathodes. However, the application of MFs is impeded by their poor electronic/ionic conductivity and severe decomposition of electrolyte. Here, a composite cathode of FeF₂ and polymer-derived carbon (FeF₂ @PDC) with excellent cycling performance is reported. The composite cathode is composed of nanorod-shaped FeF₂ embedded in PDC matrix with excellent mechanical strength and electronic/ionic conductivity. The FeF₂ @PDC enables a reversible capacity of 500 mAh g^-1 with a record long cycle lifetime of 1900 cycles. Remarkably, the FeF₂ @PDC can be cycled at a record rate of 60 C with a reversible capacity of 107 mAh g^-1 after 500 cycles. Advanced electron microscopy reveals that the in situ formation of stable Fe₃ O₄ layers on the surface of FeF₂ prevents the electrolyte decomposition and leaching of iron (Fe), thus enhancing the cyclability. The results provide a new understanding to FeF₂ electrochemistry, and a strategy to radically improve the electrochemical performance of FeF₂ cathode for lithium-ion battery applications.

Exploiting the Iron Difluoride Electrochemistry by Constructing Hierarchical Electron Pathways and Cathode Electrolyte Interface

Conversion-type cathodes such as metal fluorides, especially FeF₂ and FeF₃ , are potential candidates to replace intercalation cathodes for the next generation of lithium ion batteries. However, the application of iron fluorides is impeded by their poor electronic conductivity, iron/fluorine dissolution, and unstable cathode electrolyte interfaces (CEIs). A facile route to fabricate a mechanical strong electrode with hierarchical electron pathways for FeF₂ nanoparticles is reported here. The FeF₂ /Li cell demonstrates remarkable cycle performances with a capacity of 300 mAh g^-1 after a record long 4500 cycles at 1C. Meanwhile, a record stable high area capacity of over 6 mAh cm^-2 is achieved. Furthermore, ultra-high rate capabilities at 20C and 6C for electrodes with low and high mass loading, respectively, are attained. Advanced electron microscopy reveals the formation of stable CEIs. The results demonstrate that the construction of viable electronic connections and favorable CEIs are the key to boost the electrochemical performances of FeF₂ cathode.

Understanding the Electrochemical Performance of FeS2 Conversion Cathodes

Conversion cathodes represent a viable route to improve rechargeable Li+ battery energy densities, but their poor electrochemical stability and power density have impeded their practical implementation. Here, we explore the impact cell fabrication, electrolyte interaction, and current density have on the electrochemical performance of FeS2/Li cells by deconvoluting the contributions of the various conversion and intercalation reactions to the overall capacity. By varying the slurry composition and applied pressure, we determine that the capacity loss is primarily due to the large volume changes during (de)lithiation, leading to a degradation of the conductive matrix. Through the application of an external pressure, the loss is minimized by maintaining the conductive matrix. We further determine that polysulfide loss can be minimized by increasing the current density (>C/10), thus reducing the sulfur formation period. Analysis of the kinetics determines that the conversion reactions are rate-limiting, specifically the formation of metallic iron at rates above C/8. While focused on FeS2, our findings on the influence of pressure, electrolyte interaction, and kinetics are broadly applicable to other conversion cathode systems.

Multivariate analysis of disorder in metal-organic frameworks

The rational design of disordered frameworks is an appealing route to target functional materials. However, intentional realisation of such materials relies on our ability to readily characterise and quantify structural disorder. Here, we use multivariate analysis of pair distribution functions to fingerprint and quantify the disorder within a series of compositionally identical metal–organic frameworks, possessing different crystalline, disordered, and amorphous structures. We find this approach can provide powerful insight into the kinetics and mechanism of structural collapse that links these materials. Our methodology is also extended to a very different system, namely the melting of a zeolitic imidazolate framework, to demonstrate the potential generality of this approach across many areas of disordered structural chemistry.

Structural disorder in materials is challenging to characterise. Here, the authors use multivariate analysis of atomic pair distribution functions to study structural collapse and melting of metal–organic frameworks, revealing powerful mechanistic and kinetic insight.

Recent Developments of Cathode Materials for Thermal Batteries

Big progress has been made in batteries based on an intercalation mechanism in the last 20 years, but limited capacity in batteries hinders their further increase in energy density. The demand for more energy intensity makes research communities turn to conversion-type batteries. Thermal batteries are a special kind of conversion-type battery, which are thermally activated primary batteries composed mainly of cathode, anode, separator (electrolyte), and heating mass. Such kinds of battery employ an internal pyrotechnic source to make the battery stack reach its operating temperature. Thermal batteries have a long history of research and usage in military fields because of their high specific capacity, high specific energy, high thermal stability, long shelf life, and fast activation. These experiences and knowledge are of vital importance for the development of conversion-type batteries. This review provides a comprehensive account of recent studies on cathode materials. The paper covers the preparation, characterization of various cathode materials, and the performance test of thermal batteries. These advances have significant implications for the development of high-performance, low-cost, and mass production conversion-type batteries in the near future.

The challenges and opportunities of battery-powered flight

Aircraft, and the aviation ecosystem in which they operate, are shaped by complex trades among technical requirements, economics and environmental concerns, all built on a foundation of safety. This Perspective explores the requirements of battery-powered aircraft and the chemistries that hold promise to enable them. The difference between flight and terrestrial needs and chemistries are highlighted. Safe, usable specific energy rather than cost is the major constraint for aviation. We conclude that battery packs suitable for flight with specific energy approaching 600 kilowatt hours per kilogram may be achievable in the next decade given sufficient investment targeted at aeronautical applications.

Thermal synthesis of conversion-type bismuth fluoride cathodes for high-energy-density Li-ion batteries

Towards enhancement of the energy density of Li-ion batteries, BiF₃ has recently attracted considerable attention as a compelling conversion-type cathode material due to its high theoretical capacity of 302 mAh g^-1, average discharge voltage of ca. 3.0 V vs. Li⁺/Li, the low theoretical volume change of ca. 1.7% upon lithiation, and an intrinsically high oxidative stability. Here we report a facile and scalable synthesis of phase-pure and highly crystalline orthorhombic BiF₃ via thermal decomposition of bismuth(III) trifluoroacetate at T = 300 °C under inert atmosphere. The electrochemical measurements of BiF₃ in both carbonate (LiPF₆-EC/DMC)- and ionic liquid-based (LiFSI-Pyr_1,4TFSI) Li-ion electrolytes demonstrated that ionic liquids improve the cyclic stability of BiF₃. In particular, BiF₃ in 4.3 M LiFSI-Pyr_1,4TFSI shows a high initial capacity of 208 mA g^-1 and capacity retention of ca. 50% over at least 80 cycles at a current density of 30 mA g^-1.

Mitigating the Kinetic Hindrance of Single-Crystalline Ni-Rich Cathode via Surface Gradient Penetration of Tantalum

Single-crystalline Ni-rich cathodes are promising candidates for the next-generation high-energy Li-ion batteries. However, they still suffer from poor rate capability and low specific capacity due to the severe kinetic hindrance at the nondilute state during Li⁺ intercalation. Herein, combining experiments with density functional theory (DFT) calculations, we demonstrate that this obstacle can be tackled by regulating the oxidation state of nickel via injecting high-valence foreign Ta⁵⁺ . The as-obtained single-crystalline LiNi_0.8 Co_0.1 Mn_0.1 O₂ delivers a high specific capacity (211.2 mAh g^-1 at 0.1 C), high initial Coulombic efficiency (93.8 %), excellent rate capability (157 mAh g^-1 at 4 C), and good durability (90.4 % after 100 cycles under 0.5 C). This work provides a strategy to mitigate the Li⁺ kinetic hindrance of the appealing single-crystalline Ni-rich cathodes and will inspire peers to conduct an intensive study.

Construction of solid-liquid fluorine transport channel to enable highly reversible conversion cathodes

Conversion-type iron fluoride is a promising alternative cathode to intercalation oxides because of its higher energy density. However, its intrinsic solid-solid conversion is sluggish during repeated splitting and rebonding of metal-fluorine moieties. Here, we propose a solid-liquid conversion mechanism to activate the fluorine transport kinetics of iron oxyfluorides enabled by fluoride anion receptor of tris(pentafluorophenyl)borane (TPFPB). TPFPB promotes the dissociation of inert lithium fluoride and provides a facile fluorine transport channel at multiphase interfaces via the formation of solvated F⁻ intermediate therein. The construction of solid-liquid channel with fluorinated cathode electrolyte interface is the key for the achievement of FeO_0.3F_1.7 and FeO_0.7F_1.3 in terms of sustaining conversion reaction (with an energy efficiency approaching 80%) and high-rate performance (with reversible capacity of 320 mAh/g at 2 A/g). The cathode energy densities can reach 1100 Wh/kg for FeO_0.3F_1.7 and 700 Wh/kg for FeO_0.7F_1.3 under the power densities of 220 and 4300 W/kg, respectively.

Morphology control and interface characteristics of well-dispersed nanomaterials in K-ion batteries

Potassium ion batteries (KIBs), the working mechanism of which is similar to that of lithium-ion batteries (LIBs), have drawn much interest as power sources for large-scale grid energy storage because of their low cost and abundant resources. In this paper, the feasibility of KMnF3 as a cathode material for KIBs, the optimization of synthesis conditions and the interface characteristics of the charge and discharge process have been studied in detail. The study of interface characteristics is mainly done through the non-destructive test of electrochemical impedance spectroscopy (EIS).

Extracting interface correlations from the pair distribution function of composite materials

Using a non-negative matrix factorisation (NMF) approach, we show how the pair distribution function (PDF) of complex mixtures can be deconvolved into the contributions from the individual phase components and also the interface between phases. Our focus is on the model system Fe∥Fe3O4. We establish proof-of-concept using idealised PDF data generated from established theory-driven models of the Fe∥Fe3O4 interface. Using X-ray total scattering measurements for corroded Fe samples, and employing our newly-developed NMF analysis, we extract the experimental interface PDF ('iPDF') for this same system. We find excellent agreement between theory and experiment. The implications of our results in the broader context of interface characterisation for complex functional materials are discussed.

Probing reaction processes and reversibility in Earth-abundant Na3FeF6 for Na-ion batteries

Sodium (Na)-ion batteries are the most explored 'beyond-Li' battery systems, yet their energy densities are still largely limited by the positive electrode material. Na3FeF6 is a promising Earth-abundant containing electrode and operates through a conversion-type charge-discharge reaction associated with a high theoretical capacity (336 mA h g-1). In practice, however, only a third of this capacity is achieved during electrochemical cycling. In this study, we demonstrate a new rapid and environmentally-friendly assisted-microwave method for the preparation of Na3FeF6. A comprehensive understanding of charge-discharge processes and of the reactivity of the cycled electrode samples is achieved using a combination of electrochemical tests, synchrotron X-ray diffraction, 57Fe Mössbauer spectroscopy, X-ray photoelectron spectroscopy, magnetometry, and 23Na/19F solid-state nuclear magnetic resonance (NMR) complemented with first principles calculations of NMR properties. We find that the primary performance limitation of the Na3FeF6 electrode is the sluggish kinetics of the conversion reaction, while the methods employed for materials synthesis and electrode preparation do not have a significant impact on the conversion efficiency and reversibility. Our work confirms that Na3FeF6 undergoes conversion into NaF and Fe(s) nanoparticles. The latter are found to be prone to oxidation prior to ex situ measurements, thus necessitating a robust analysis of the stable phases (here, NaF) formed upon conversion.

Ab initio random structure searching for battery cathode materials

Cathodes are critical components of rechargeable batteries. Conventionally, the search for cathode materials relies on experimental trial-and-error and a traversing of existing computational/experimental databases. While these methods have led to the discovery of several commercially viable cathode materials, the chemical space explored so far is limited and many phases will have been overlooked, in particular, those that are metastable. We describe a computational framework for battery cathode exploration based on ab initio random structure searching (AIRSS), an approach that samples local minima on the potential energy surface to identify new crystal structures. We show that by delimiting the search space using a number of constraints, including chemically aware minimum interatomic separations, cell volumes, and space group symmetries, AIRSS can efficiently predict both thermodynamically stable and metastable cathode materials. Specifically, we investigate LiCoO₂, LiFePO₄, and Li_xCu_yF_z to demonstrate the efficiency of the method by rediscovering the known crystal structures of these cathode materials. The effect of parameters, such as minimum separations and symmetries, on the efficiency of the sampling is discussed in detail. The adaptation of the minimum interatomic distances on a species-pair basis, from low-energy optimized structures to efficiently capture the local coordination environment of atoms, is explored. A family of novel cathode materials based on the transition-metal oxalates is proposed. They demonstrate superb energy density, oxygen-redox stability, and lithium diffusion properties. This article serves both as an introduction to the computational framework and as a guide to battery cathode material discovery using AIRSS.