One-step fabrication of robust superhydrophobic and superoleophilic surfaces with self-cleaning and oil/water separation function

Robust, Fluorine-Free Superhydrophobic Films on Glass via Epoxysilane Pretreatment

Durable and fluorine-free superhydrophobic films were fabricated by a simple two-step process involving the pretreatment of glass substrates with an epoxysilane, which acted as an adhesive. The next step involved the aerosol-assisted chemical vapor deposition of a simple mixture of polydimethylsiloxane (PDMS) and SiO2 nanoparticles (NPs). Various parameters were studied, such as deposition time as well as PDMS and SiO2 loadings. The optimum film generated was with a 1:1 loading of PDMS and SiO2, deposited at 360 °C for 40 min. The resultant film demonstrated excellent water repellency with a water contact angle of 165 ± 3° and a sliding angle of 2°. The epoxysilane underlayer provided the adhesion between the film and substrate. The films maintained superhydrophobicity and durability after being exposed to solvents such as diethyl ether, toluene, and ethanol for up to 5 h, 400 tape peel cycles, UV exposure, and heat exposure at 400 °C. The robustness results indicated enhanced durability relative to the superhydrophobic film without the epoxysilane underlayer.

UiO-66 Inspired Superhydrophobic Coatings Fabricated from Discarded Polyester/Spandex Textiles

We report on a method for synthesizing superhydrophobic coatings using a UiO-66 metal-organic framework (MOF) with discarded polyester/Spandex fabrics as raw materials. Unlike traditional recycling techniques that involve separating non-poly(ethylene terephthalate) (PET) components, our approach directly uses blended polyester/Spandex fibers. Discarded polyester/Spandex fabrics were exposed to an alkaline depolymerization process to produce disodium terephthalate (Na2BDC), which is a known linker for UiO-66 synthesis. We conducted experiments under two different conditions involving different amounts of ethanol. We found that with a small amount of ethanol, the resulting UiO-66 structure, when assembled on top of a polyester/Spandex substrate, exhibited a water contact angle of ≥150°─a superhydrophobic behavior. When using larger amounts of ethanol, we noted a hydrophobic behavior with a water contact angle of ∼139°. As a control, we performed the same experiments but using discarded 100% polyester fabrics as raw materials, which resulted in a superhydrophilic behavior. We attribute the superhydrophobic behavior of the UiO-66 coatings, produced from the polyester/Spandex fabrics, to the presence of hydrophobic compounds generated by the chemical degradation of Spandex. Our approach introduces a pathway for upcycling discarded textiles into superhydrophobic coatings.

Vertically Grown Bioinspired Diphenylalanine Nanowire-Coated Fabric for Oil-Water Separation

Due to the pervasive use of oil for energy and other industrial applications, solutions to oil-water separation have received a great deal of attention lately to address the environmental damage of oil spills and groundwater contamination. However, many of these separation methods are materially expensive and environmentally hazardous, require elaborate fabrication, or rely on large amounts of energy to function. Herein, we provide an effective low-cost method for oil-water separation based on the hydrophobicity induced by self-assembled bioinspired diphenylalanine peptide nanowires grown on polyester fabric. This modified polyester fabric mesh exhibits parahydrophobicity and oleophilicity due to the hierarchical nano-to-microscale surface roughness. This mesh also achieves consistent high water separation efficiencies of over 99% and an ultrahigh oil flux of up to 26.7 ± 5 kLm-2·h-1. The growth of bioinspired peptide-based nanostructures on fabrics using facile technique and their application in oil-water separation presents the potential for using bioinspired materials for environmental remediation while minimizing environmental footprint.

Facile and scalable preparation of superhydrophobic brass mesh for efficient and rapid separation of oil and water

A facile method for preparing superhydrophobic brass mesh is proposed based on electrochemical etching and surface modification. The impact of processing time and the electric potential of the electrochemical etching were studied on the contact angle (CA) of the mesh. The samples were examined using scanning electron microscopy, Energy-dispersive X-ray spectroscopy analysis, X-ray diffraction, and Fourier-transform infrared spectroscopy. The electrochemical etching process caused the decrement of wires' thickness and imposed roughness. Results showed more dissolution of zinc than copper under 3 V of the electric potential and the processing times of 3 and 6 min. The optimum condition of electrochemical etching was obtained under the electric voltage of 3 V for a processing time of 6 min, which led to a CA of 155.5 ± 3.2°. The thickness of the mesh wires decreased by 17.7% due to electrochemical etching in this sample. This sample also showed low adhesion for a water drop. The efficiency of oil/water separation was above 95 for the xylene and ethyl acetate in a batch system. The effect of the flow rate of the oil-water mixture on separation efficiency was also examined. The optimum flow rate was 0.8 ml s-1 with a high separation efficiency of 96.8% for xylene/oil separation.

Multifunctional Superamphiphobic Coating Based on Fluorinated TiO2 toward Effective Anti-Corrosion

The application of superamphiphobic coatings improves the surface's ability to repel fluids, thereby greatly enhancing its various functions, including anti-fouling, anti-corrosion, anti-icing, anti-bacterial, and self-cleaning properties. This maximizes the material's potential for industrial applications. This work utilized the agglomeration phenomenon exhibited by nano-spherical titanium dioxide (TiO2) particles to fabricate 1H,1H,2H,2H-perfluorodecyltriethoxysilane (PFDTES) modified TiO2 (TiO2@fluoroPOS) fillers with low surface energy. This was achieved through the in-situ formation of protective armor on the surface of the agglomerates using the sol-gel method and fluorination modification. Polyvinylidene fluoride-tetrafluoropropylene (PVDF-HFP) and TiO2@fluoroPOS fillers were combined using a spraying technique to prepare P/TiO2@fluoroPOS coatings with superamphiphobicity. Relying on the abundance of papillae, micropores, and other tiny spaces on the surface, the coating can capture a stable air film and reject a variety of liquids. When the coatings were immersed in solutions of 2 mol/L HCl, NaCl, and NaOH for a duration of 12 h, they retained their exceptional superamphiphobic properties. Owing to the combined influence of the armor structure and the organic binder, the coating exhibited good liquid repellency during water jetting and sandpaper abrasion tests. Furthermore, the coating has shown exceptional efficacy in terms of its ability to be anti-icing, anti-waxing, and self-cleaning.

Magnetically Responsive Superhydrophobic Surface with Reversibly Switchable Wettability: Fabrication, Deformation, and Switching Performance

Responsive surfaces with reversibly switchable wettability have attracted widespread attention due to their diverse range of potential applications in the past few years. As a representative example, the magnetically actuated dynamic regulation structured surfaces provide a convenient and unique approach to achieving remote control and instantaneous response. However, (quasi)quantitative design strategies and economical fabrication methods with high precision for magnetically responsive surfaces with both superhydrophobicity and superior wetting switchability still remain challenging. In this work, a manufacturing technique for high-aspect-ratio magnetically responsive superhydrophobic surfaces (MRSSs) via the integration of micromilling, replica molding, and coating modification is proposed. The geometrical parameters of magnetic micropillar arrays (MMAs) on the surface are specially designed on the basis of the Cassie-Wenzel (C-W) transition critical condition in order to guarantee the initial superhydrophobicity of the surface. Benefiting from the reconfigurable microstructures of MMAs in response to magnetic fields (i.e., shifting between upright and curved states), the wettability and adhesion of MRSSs can be reversibly switched. The smart wetting controllability presented on MRSSs is proven to be largely determined by the geometrical parameters and deformation capacity of the micropillars, while the visible wetting switching is mainly ascribed to the variation in wetting regimes of droplets. The modification of the superhydrophobic coatings on the micropillar top is also demonstrated to be capable of further enhancing the initial hydrophobicity and switchable wettability of surfaces, producing water droplets with a volume of 4-6 μL to exhibit the reversible switch from low adhesive superhydrophobicity to high adhesive hydrophilicity. In addition to providing an alternative fabrication strategy, this work also presents a set of design concepts for more applicable and sensitive MRSSs, offering a reference to both fundamental research and practical applications.

A practical strategy for fabrication of transparent, robust and environmentally friendly superhydrophobic surfaces for toys and games

Abstract

This work presents a practical strategy for fabrication of transparent, robust and environmentally friendly superhydrophobic surfaces for toys and games by a one-step spray coating method. A type of commercial stringed silica nanoparticles (NPs) is chemically modified by a mixture of two fluorine-free silanes, tetraethyl orthosilicate (TEOS) and dodecyltrimethoxysilane (DDTMS) via a sol–gel process with the aid of ammonia as a basic catalyst and a small amount of water in ethanol, resulting in the formation of an amphiphilic solution, suitable for coating a variety of substrate materials such as glass, ceramics, wood, metal, plastics and paper and so on. Polyarylic acid (PAA) is used as a binder to improve the mechanical robustness of the superhydrophobic coating. Effects of silica NPs concentration, mixing order, TEOS/DDTMS ratio, PAA amount and catalyst on the transparency, uniformity, mechanical robustness and superhydrophobicity of the resultant coatings deposited on the glass slides are investigated. The mechanisms for the superhydrophobicity and water-resistance as well as the effects of catalyst and mixing order are discussed. Furthermore, an example of the superhydrophobic surfaces as toys is presented. This work will pave the way for expanding wide applications of the superhydrophobic surfaces towards toys and games.

Article Highlights

Advances in the development of superhydrophobic and icephobic surfaces

Superhydrophobicity and icephobicity are governed by surface chemistry and surface structure. These two features signify a potential advance in surface engineering and have recently garnered significant attention from the research community. This review aims to simulate further research in the development of superhydrophobic and icephobic surfaces in order to achieve their wide-spread adoption in practical applications. The review begins by establishing the fundamentals of the wetting phenomenon and wettability parameters. This is followed by the recent advances in modeling and simulations of the response of superhydrophobic surfaces to static and dynamic droplets contact and impingement, respectively. In view of their versatility and multifunctionality, a special attention is given to the development of these surfaces using nanocomposites. Furthermore, the review considers advances in icephobicity, its comprehensive characterization and its relation to superhydrophobicity. The review also includes the importance of the use of superhydrophobic surface to combat viral and bacterial contamination that exist in fomites.

Effect of Steam Flow Rate and Storage Period of Superhydrophobic-Coated Surfaces on Condensation Heat Flux and Wettability

The jumping-droplet phenomenon occurring on superhydrophobic (SHPhob) surfaces under special conditions may be beneficial for numerous systems using condensation, due to the reported increased heat transfer coefficients. One technique to create a SHPhob surface is coating, which can be applied to larger areas of existing elements. However, challenges are associated with coating stability and the realization of continuous dropwise condensation. This research examined the condensation of steam at different flow rates (2, 4 and 6 g/min) and its influence on heat flux and water contact angles on the SHPhob spray-coated aluminum samples. Special emphasis on the impact of time was addressed through a series of one and five-hour condensation experiments on the samples with different storage periods (coated either one year ago or shortly before testing). Over the experimental series at a higher steam flow rate (6 g/min), heat flux decreased by 20% through the old-coated samples and water contact angles transferred from the superhydrophobic (147°) to hydrophobic (125°) region. This can be attributed to the joint effects of the partial coating washout and the adsorption of the condensed water within the porous structures of the coating during steam condensation. The new-coated samples could sustain more than fifty hours of condensation, keeping the same heat fluxes and SHPhob characteristics.

Self-Stratified Versatile Coatings for Three-Dimensional Printed Underwater Physical Sensors Applications

A new strategy for developing versatile nanostructured surfaces utilizing the swelling of polymers in solvents is described. The self-stratified coating on 3D printed acrylonitrile-butadiene-styrene (ABS) copolymers with nanoparticles enables mechanically durable superhydrophobic characteristics. Unlike other methods, it was capable to produce superhydrophobicity on complex 3D structured surfaces. Mechanically durable superhydrophobic coatings that can withstand an abrasion cycle were obtained. Partial embedding of the nanoparticles into the ABS surface due to the swelling and self-stratification is considered as the reason for the increased mechanical strength of the coating. Utilizing this idea, the original concept of power-free physical sensors responding to changes in temperature, pressure, and surface tension was proposed.

On the mechanism of droplet rolling and spinning in inclined hydrophobic plates in wedge with different wetting states

A water droplet rolling and spinning in an inclined hydrophobic wedge with different wetting states of wedge plates is examined pertinent to self-cleaning applications. The droplet motion in the hydrophobic wedge is simulated in 3D space incorporating the experimental data. A high-speed recording system is used to store the motion of droplets in 3D space and a tracker program is utilized to quantify the recorded data in terms of droplet translational, rotational, spinning, and slipping velocities. The predictions of flow velocity in the droplet fluid are compared with those of experimental results. The findings revealed that velocity predictions agree with those of the experimental results. Tangential momentum generated, via droplet adhesion along the three-phase contact line on the hydrophobic plate surfaces, creates the spinning motion on the rolling droplet in the wedge. The flow field generated in the droplet fluid is considerably influenced by the shear rate created at the interface between the droplet fluid and hydrophobic plate surfaces. Besides, droplet wobbling under the influence of gravity contributes to the flow inside the rolling and spinning droplet. The parallel-sided droplet path is resulted for droplet emerging from the wedge over the dusty surface.

Self-Formation of Superhydrophobic Surfaces through Interfacial Energy Engineering between Liquids and Particles

The superhydrophobic surface has been used in ultradry surface applications, such as the maritime industry, windshields, non-sticky surfaces, anti-icing surfaces, self-cleaning surfaces, and so forth. However, one of the main hurdles for the production of superhydrophobic surfaces is high-cost fabrication methods. Here, we report a handy process of self-synthesis fabrication of superhydrophobic surfaces with daily supplies. Driven by the physics of biscuit dunking, we introduce a method to self-synthesize superhydrophobic surfaces from daily supplies by coating a substrate with a liquid (liquids of paraffin from candles or polydimethylsiloxane) and subsequently sprinkling powders (food-desiccant silica, alumina, sugar, salt, or flour). A mechanistic study revealed that the capillary force, governed by surface energy difference, liquid viscosity, and powder pore size, draws the liquid solution into the porous channels within the powders. The entire surface of powders, in turn, is covered with the low-surface-energy liquid to maintain the porosity, creating a 3D porous nanostructure, resulting in a water contact angle over 160°. This work provides a scientific understanding that technological developments are closely related to the science that can be seen in our daily lives. Also, we believe that further intensive studies extended from this work could enable to home-fabricate a superhydrophobic surface, such as a bathtub and sink in bathrooms and a cooking area and sink in kitchens.

Non-Fluorinated, Superhydrophobic Binder-Filler Coatings on Smooth Surfaces: Controlled Phase Separation of Particles to Enhance Mechanical Durability

There has been a recent drive to develop non-fluorinated superhydrophobic coatings due to the toxicity, cost, and environmental impact of perfluorinated components. One of the main challenges in developing superhydrophobic coatings in general and non-fluorinated superhydrophobic coatings in particular is optimization of mechanical durability, as the rough asperities required for maintaining superhydrophobicity tend to be easily removed by abrasion. Although rough and self-similar hydrophobic surfaces composed of loosely adhered particles or highly porous structures tend to produce excellent superhydrophobicity, they have low inherent mechanical durability and their longevity under real conditions is compromised. To address this issue, this work investigates the addition of a polymeric matrix material (the binder) to hydrophobic nanoparticles (the filler) to produce spray-coated superhydrophobic surfaces with improved inherent mechanical durability. Hansen solubility parameters were used to tune the interactions between the binder, filler, and solvent used to deliver the coating. It was found that lowering the binder/filler miscibility and using a poor solvent mixture generates more surface roughness, thereby lowering the minimum filler load required to achieve superhydrophobicity. This leads to an overall more inherently durable system that remains hydrophobic for thousands of light abrasion cycles.

Preparation of Ag-TiO2/Sr4Al14O25:Eu2+,Dy3+ Photocatalyst on Phosphor Beads and Its Photoreaction Characteristics

Long-lasting Sr4Al14O25:Eu2+,Dy3+ phosphor beads were prepared with inorganic sodium silicate binders and coated to support Ag-doped TiO2 catalyst by the sol–gel coating method. Energy dispersive spectroscopy and X-ray photoelectron spectroscopy confirmed that Ag and TiO2 were loaded on the bead surface. Photocatalytic degradation of toluene volatile organic compound was evaluated under ultraviolet and visible light through 410 nm filters. The photocatalyst/phosphor beads of Ag-TiO2/Sr4Al14O25:Eu2+,Dy3+ decorated with 0.035 M Ag in N2 and N2-H2 atmospheres exhibited higher photocatalytic efficiencies compared with beads heat treated in air. A low amount of Ag impregnation and the reducing atmosphere of N2/N2-H2 were beneficial for enhancing photocatalytic efficiency because Ag-doping in TiO2 imparted low energy levels for visible light sensitization. The synthesized powder-free beads possess compressive strength for possible applications, and easy recovery of the photocatalysts is beneficial for preventing any secondary pollution of nano-powders.

Functional and versatile superhydrophobic coatings via stoichiometric silanization

Superhydrophobic coatings have tremendous potential for applications in different fields and have been achieved commonly by increasing nanoscale roughness and lowering surface tension. Limited by the availability of either ideal nano-structural templates or simple fabrication procedures, the search of superhydrophobic coatings that are easy to manufacture and are robust in real-life applications remains challenging for both academia and industry. Herein, we report an unconventional protocol based on a single-step, stoichiometrically controlled reaction of long-chain organosilanes with water, which creates micro- to nano-scale hierarchical siloxane aggregates dispersible in industrial solvents (as the coating mixture). Excellent superhydrophobicity (ultrahigh water contact angle >170° and ultralow sliding angle <1°) has been attained on solid materials of various compositions and dimensions, by simply dipping into or spraying with the coating mixture. It has been demonstrated that these complete waterproof coatings hold excellent properties in terms of cost, scalability, robustness, and particularly the capability of encapsulating other functional materials (e.g. luminescent dyes).

Robust superhydrophobicity: mechanisms and strategies

Superhydrophobic surfaces hold great prospects for extremely diverse applications owing to their water repellence property. The essential feature of superhydrophobicity is micro-/nano-scopic roughness to reserve a large portion of air under a liquid drop. However, the vulnerability of the delicate surface textures significantly impedes the practical applications of superhydrophobic surfaces. Robust superhydrophobicity is a must to meet the rigorous industrial requirements and standards for commercial products. In recent years, major advancements have been made in elucidating the mechanisms of wetting transitions, design strategies and fabrication techniques of superhydrophobicity. This review will first introduce the mechanisms of wetting transitions, including the thermodynamic stability of the Cassie state and its breakdown conditions. Then we highlight the development, current status and future prospects of robust superhydrophobicity, including characterization, design strategies and fabrication techniques. In particular, design strategies, which are classified into passive resistance and active regeneration for the first time, are proposed and discussed extensively.

Stimuli-responsive engineered living materials

Stimuli-responsive materials are able to undergo controllable changes in materials properties in response to external cues. Increasing efforts have been directed towards building materials that mimic the responsive nature of biological systems. Nevertheless, limitations remain surrounding the way these synthetic materials interact and respond to their environment. In particular, it is difficult to synthesize synthetic materials that respond with specificity to poorly differentiated (bio)chemical and weak physical stimuli. The emerging area of engineered living materials (ELMs) includes composites that combine living cells and synthetic materials. ELMs have yielded promising advances in the creation of stimuli-responsive materials that respond with diverse outputs in response to a broad array of biochemical and physical stimuli. This review describes advances made in the genetic engineering of the living component and the processing-property relationships of stimuli-responsive ELMs. Finally, the implementation of stimuli-responsive ELMs as environmental sensors, biomedical sensors, drug delivery vehicles, and soft robots is discussed.

Continuous Movement Mechanism of Oil Droplets Adhered on Surfaces with Different Wettability in the Flow Field

In this aticle, the continuous movement patterns and characteristic parameters of oil droplets on surfaces with different wettability immersed in a laminar flow field were observed, and the change rules of the geometric parameters of oil droplets under different experimental conditions were obtained. Then, the factors influencing the continuous moving behaviors of the oil droplets were analyzed, and the continuous movement velocity of the oil droplets under different experimental conditions was demonstrated. On this basis, the change law of the continuous movement velocity of oil droplets with the flow velocity was discussed. In addition, the coupling effect of the oil drops' height, surface properties, and water flow velocity on the continuous movement of oil droplets was studied, and the critical conditions for the continuous movement were obtained. According to the critical conditions, the mathematical model which described the law of continuous motion of the oil droplets adhered on surfaces with different wettability in the laminar flow field was established. The quantitative relationships among the average continuous moving velocity of oil droplets, physical properties, geometric parameters, water flow velocity, and surface wettability were obtained, which defined the necessary conditions for the uniform and accelerated movement of oil droplets, providing an important basis for choices of suitable surface wettability and flow field conditions in practical engineering applications.

Fabrication of Anti-Reflective Surface with Superhydrophobicity/High Oleophobicity and Enhanced Mechanical Durability via Nanosecond Laser Surface Texturing

In this work, anti-reflective surface with superhydrophobicity/oleophobicity and enhanced abrasion resistance was fabricated on steel alloy surface. Two different surface patterns (i.e., parallel microgrooves and spot arrays) were created by nanosecond laser ablation and chemical immersion. The surface micro/nanostructure, spectral reflectance, wettability, and abrasion resistance of all the samples were determined. The experimental results showed that the laser-chemical treated surfaces exhibited much lower spectral reflectance and significantly enhanced surface integrities compared with the untreated surface. Firstly, the contact angles of water, glycerol, and engine oil on the laser-chemical treated surfaces were increased up to 158.9°, 157.2°, and 130.0° respectively, meaning the laser-chemical treated surfaces achieved both superhydrophobicity and high oleophobicity. Secondly, the laser-chemical treated surface showed enhanced abrasion resistance. The experimental results indicated that the spectral reflectance of the laser-chemical treated surfaces remained almost unchanged, while the laser-chemical treated surface patterned with parallel microgrooves sustained superhydrophobicity with a water contact angle of 150.2° even after more than one hundred abrasion cycles, demonstrating the superior mechanical durability. Overall, this fabrication method has shown its effectiveness for fabrication of multifunctional metal surface integrating the surface functionalities of anti-reflectivity, superhydrophobicity/high oleophobicity, and enhanced abrasion resistance.

Effect of Silica Size and Content on Superamphiphobic Properties of Silica-Fluoropolymer Core-Shell Coatings

We present a facile approach to fabricate superamphiphobic surfaces by spray coating silica-fluoropolymer core-shell particles without substrate pretreatment with an additional binder resin. A series of SiO2@poly(1H,1H,2H,2H-heptadecafluorodecyl methacrylate) (SiO2@PFMA) core-shell particles with core particles of different sizes were prepared via thiol-lactam initiated radical polymerization (TLIRP). The surface of each SiO2 particle with an average particle size of 12, 80, 150, and 350 nm was modified with (3-mercaptopropyl) trimethoxysilane and used as a seed for TLIRP. The SiO2@PFMA particles with various SiO2 sizes and contents were coated on aluminum substrates by a spray gun and then thermally treated to form a stable, rough composite layer. During the spray coating, the core-shell particles were aggregated by rapid evaporation of the solvent and then irregularly adhered to the substrate resulting in hierarchical structures. In the case of SiO2@PFMAs with low SiO2 contents, the roughness created mainly by the polymer shell disappeared during heat treatment. However, the substrates coated with SiO2@PFMAs with high SiO2 contents maintained the roughness even after heat treatment. The core-shell particles prepared with 12 nm SiO2 formed a stable superamphiphobic surface. The water/hexadecane contact and sliding angles on an aluminum plate coated with SiO2@PFMA, prepared using 12 nm silica at 46 wt% silica content (12 nm-SiO2(46)@PFMA), were 178.5°/159.2° and 1°/7°, respectively. The cross-cut tape test showed that adhesion between the 12nm-SiO2(46)@PFMA and the aluminum substrate was classified as 5B. A glass surface spray-coated with the core-shell composite particles exhibited transparent superhydrophobicity and translucent superamphiphobicity by controlling the concentration of the coating solution.

Superhydrophobic Antireflection Coating on Glass Using Grass-like Alumina and Fluoropolymer

This work presents a superhydrophobic antireflective (AR) coating on glass. The coating consists of a grass-like alumina layer capped with plasma-deposited fluoropolymer. The grass-like alumina is formed by hot water treatment of atomic layer-deposited alumina on glass, and the fluoropolymer is plasma-deposited from CHF₃. Excellent broadband AR performance is observed in the visible spectrum with an average transmission of 94.9% for single-sided coated glass, which is close to the maximum 95.3% possible for this glass. Extremely desirable contact angles are obtained with 5-7 min-long fluoropolymer treatments on grass-like alumina with 173° advancing and 160° receding contact angles. This type of multifunctional coating can be beneficial in a multitude of applications like self-cleaning AR coating for solar panels, windows in high-rise buildings, sensors, and aerospace applications as well as just utilizing the excellent water repellent behavior in applications where only superhydrophobicity is required.

Controlling the wettability of stainless steel from highly-hydrophilic to super-hydrophobic by femtosecond laser-induced ripples and nanospikes

Results on the manipulation of the wetting properties of stainless steel alloy surface by ultrashort pulse laser texturing are presented. The wide range of water droplet contact angles from highly-hydrophilic to super-hydrophobic was achieved by generation of laser-induced periodic surface structures (LIPSS) and nanospikes. In particular, the wetting state was controlled by accumulated laser fluence, which determines the carbon/oxygen content and nano-texture type of the surface after laser treatment. A super-hydrophobic water-repelling surface was generated. The simple, single-step laser processing technology was demonstrated as a promising tool for the large-scale industrial production of self-cleaning stainless steel.

Results on the manipulation of the wetting properties of stainless steel alloy surface by ultrashort pulse laser texturing are presented.

Functional Catechol-Metal Polymers via Interfacial Polymerization for Applications in Water Purification

Phenols and polyphenols have been used as a scaffold for generating multidimensional molecular architectures via complexation with metal ions. Here, we report the synthesis and characterization of metallopolymer films from three catechol derivatives having different alkyl/aryl substituents via complexation with iron and copper ions at the organic-water interface. Such interfacial polymerization is instantaneous, one step to generate functional materials, and gives good control over the organization of repeating units along the film. The films were transferred to different substrates such as filter paper, cotton, or polyester fabrics. The films are superhydrophobic with a contact angle >160° which can be tuned by regulating the orientation of nonpolar groups at the interface during polymerization. In addition, the fabricated cloth membrane showed excellent oil/water separation efficiency of more than 99% even after 50 cycles. The polymers also showed good dye extraction capacity from aqueous solutions with fast kinetics data. Such metallopolymer networks can serve as a versatile material for applications in catalysis, protective coatings, drug delivery, water filtration membranes, and liquid separations.

Superhydrophobic Methylated Silica Sol for Effective Oil-Water Separation

Superhydrophobic methylated silica with a core–shell structure was successfully fabricated by a sol-gel process. First, a pristine silica gel with an average particle size of ca. 110 nm was prepared, using tetraethylorthosilicate (TEOS) as a precursor, ethanol as a solvent, and NH₄OH as a catalyst. Then, the superhydrophobic methylated silica sol was prepared by introducing methyltrimethoxysilane (MTMS), to graft the surface of the pristine silica gel with methyl groups. The structure and morphology of the methylated silica sol were characterized by Fourier transform infrared (FTIR) spectroscopy, field emission scanning electron microscopy (FE-SEM), and transmission electron microscope (TEM). The characterization results showed that methyl groups were successfully grafted onto the surface of the pristine silica, and the diameter of the methylated silica was increased by 5–10 nm. Various superhydrophobic surfaces on glass, polyethylene terephthalate (PET) fabric, cotton, open-cell polyurethane (PU) foam, and polypropylene (PP) filter cloth were successfully constructed by coating the above substrates with the methylated silica sol and reached with a maximum static water contact angle and slide angle of 161° and 3°, respectively. In particular, the superhydrophobic PP filter cloth exhibited promising application in oil–water separation. The separation efficiency of different oil–water mixtures was higher than 96% and could be repeated at least 15 times.

Progress in biomimetic leverages for marine antifouling using nanocomposite coatings

Because of the environmental and economic casualties of biofouling on maritime navigation, modern studies have been devoted toward formulating advanced nanoscale composites in the controlled development of effective marine antifouling self-cleaning surfaces.

Prospects of Low-Pressure Cold Spray for Superhydrophobic Coatings

A major challenge in materials engineering is the development of new materials and methods and/or novel combination of existing ones, all fostering innovation. For that reason, this study aims at the synergy between low-pressure cold spray (LPCS) as a tool for coating deposition and sol-gel technique for fabrication of the feedstock powder. The complementarity of both methods is important for the examined topic. On one side, the LPCS being automized and quick mean provides the solid-state of feedstock material in nondestructive conditions and hence the hydrophobicity imparted on the sol-gel route is preserved. On the other side, the sol-gel synthesis enables the production of oxide materials with enhanced deformability due to amorphous form which supports the anchoring while LPCS spraying. In the paper, several aspects including optimal fluoroalkylsilane (FOTS) concentration or substrate roughness are examined initially for altering the superhydrophobicity of produced coatings. Further, it is shown that the appropriate optimization of feedstock powder, being submicron silica matrices covered with two-layer FOTS sheath, may facilitate the anchoring process, support roughening the substrate or cause enhancement the coating hydrophobicity. All the discussion is supported by the characteristics including surface morphology, wettability and thermal behaviour examined by electron microscopy, water contact angle measurements and thermal analysis (TGA/DSC), respectively. The coatings presented in the paper are characterized by an uneven thickness of up to a few silica particles, but final hydrophobicity is provided uniformly on the surface by the formation of multi-level roughness by a detachment of outer layer from the SiO2 particles. Thus, the presented approach constitutes a simple and fast solution for the fabrication of functionalized coatings using LPCS including industrial potential and fundamental research character.

Experimental Insights into the Electronic Nature, Spectral Features, and Role of Entropy in Short CH3···CH3 Hydrophobic Interactions

Hydrophobic interactions are often explored in solution-state aggregation of molecules. However, an experimental electron density description about these interactions is still lacking. Here, we report a systematic study on the electronic nature of methyl···methyl hydrophobic interactions in a series of multicomponent crystals of biologically active molecules. Charge density models based on high-resolution X-ray diffraction allow the visualization of subtle details of electron density features in the interaction region. Our study classifies these interactions as atypical group···group interactions in contrast to σ-hole interactions, which are stabilized by the minimized electrostatic repulsion and maximized dispersion forces. For the first time, we quantified the solid-state entropic contribution from the torsional mode of the methyl groups in stabilizing these interactions by thermal motion analysis based on neutron diffraction as well as variable-temperature crystallography. The carbon atoms in methyl···methyl interactions show a unique upfield chemical shift in the ¹³C solid-state NMR signal.

Multifunctional Silica-Silicone Nanocomposite with Regenerative Superhydrophobic Capabilities

Superhydrophobic surfaces have been garnering increased interest because of their adaptive characteristics. However, concerns regarding their durability and complex fabrication techniques have limited their widespread adoption. In our study, we have developed an effective, durable, and versatile silica-silicone nanocomposite that can be applied through spray coating or bulk synthesized as superhydrophobic monoliths through a facile, economic, and scalable fabrication technique. For spray-coated samples, superhydrophobicity was achieved for concentrations above 9%. However, poor adhesion was observed for concentrations above 20%. Through extensive surface morphology studies, it was determined that a delicate balance between the polymer and dispersed superhydrophobic silica nanoparticles exists at a concentration of 14%. This concentration is necessary for developing the desired hierarchical structure and providing sufficient adhesion with the substrate. The monoliths were fabricated into complex geometries, with superhydrophobicity being observed in the 5 and 9% specimens. The hierarchical structure was formed through controlled surface abrasion, which created the microscale roughness and concurrently exposed the embedded silica nanoparticles. It was found that a monolith with a concentration of 9% provides excellent water repellency as well as a suitable emulsion viscosity to facilitate the molding process. Though compressive loading (up to 10 MPa) damages the monolith, the superhydrophobic performance can be quickly restored through abrasive layer removal. Both spray-coated and monolith specimens retained their superhydrophobicity after being subjected to high temperatures (up to 350 °C) and corrosive environments (pH 1-13) for 2 h.

Determining Surface Energy of Porous Substrates by Spray Ionization

We have developed a new spray-based method for characterizing surface energies of planar, porous substrates. Distinct spray modes (electrospray versus electrostatic spray), from the porous substrates, occur in the presence of an applied DC potential after wetting with solvents of different surface tension. The ion current resulting from the spray process is maximized when the surface energy of the porous substrate approaches the surface tension of the wetting solvent. By monitoring the selected ion current (e.g., benzoylecgonine, m/z 290 → 168) with a mass spectrometer or the total ion current with an ammeter, we determined the solvent surface tension yielding the maximum ion current to indicate the surface energy of the solid. Detailed evaluations using polymeric substrates of known surface energies enabled effective calibration of the approach that resulted in the correct estimation of the surface energy of hydrophobic paper substrates prepared by gas-phase silanization. A three-parameter empirical model suggests that the experimentally observed ion current profile is governed by differential partitioning of analyte controlled by the interfacial forces between the wetting solvent and the porous substrate.

Role of Hierarchical Protrusions in Water Repellent Superhydrophobic PTFE Surface Produced by Low Energy Ion Beam Irradiation

The surface wettability of polytetrafluoroethylene (PTFE) was investigated with low energy Ar⁺ ion beam irradiation varied from 300 eV to 800 eV both at normal and oblique angle of incidence (0°–70°) and at a low irradiation time of few 10 s of seconds. A remarkable change in surface wettability was observed, surface became hydrophobic to superhydrophobic just at 800 eV energy and in 30 s time. A systematic increase in the contact angle was observed with increase in beam energy and irradiation time. For a given ion energy and a threshold irradiation time, the hierarchical protrusions developed that leads to the rolling and bouncing of water droplet even on the horizontal PTFE surface. For the above energy range, the rolling speed was found to be in the range of ~19–31 mm/s. This induced wetting behaviour due to ion irradiation leads to the Cassie-Baxter state as confirmed by the calculation of sliding angle, contact angle hysteresis (CAH) and surface free energy (S_E). The CAH values were found to be reduced from 18° for untreated surface (S_E ~ 20 mN/m) to 2° for 800 eV, 180 s irradiated surface (S_E ~ 0.35 mN/m) at normal incidence.

Diesel soot coated non-woven fabric for oil-water separation and adsorption applications

The diesel soot (DS) coated non-woven fabric was studied for oil-water separation along with the adsorption of dyes, detergents, and pharmaceuticals. The DS coated non-woven fabric showed more than 95% separation efficiency and consistent repeatable performance during oil-water separation experiment. In addition to this, the DS coated non-woven fabric of 17.2 cm² area successfully adsorbed ~85%, 97%, and 100% methylene blue (MB) dye, ciprofloxacin, and detergent, respectively from their respective solutions within 30 min, which was not possible using uncoated non-woven fabric. The DS coated non-woven fabric was found to be hydrophobic with the contact angle of 140° which was almost invariant upto 60 °C. Hence, the DS coated non-woven fabric showed promising performance in the oil-water separation and adsorption applications.

Natural-Light-Initiated 3D Macro Zigzag Architecture of Graphene-Reinforced Polystyrene for Gravity-Driven Oil and Water Separation

Superhydrophobic 3D robust materials are introduced for the separation of hexane and water. For the first time, novel 3D zigzag polystyrene on graphene-incorporated polyurethane (3D zz-PS/GR/PU) is prepared using exclusively natural sunlight without any chemical initiator. The zigzag polystyrene growth is accomplished by polymerizing the styrene vapors. The natural sunlight provides a compact 3D zz-PS/GR/PU material with superoleophilic and hydrophobic channels that allow for the rapid passage of oil, whereas water is entirely prevented from passing. The 3D zz-PS/GR/PU compact channels are transformed into the compressible material by treating them with toluene without affecting the hydrophobicity of the material. The 3D zz-PS/GR/PU displays a high-water contact angle of approximately 150°. The developed materials are characterized by FTIR, SEM, and BET. The graphene incorporation makes surface area of the 3D zz-PS/GR/PU substantially large compared with PU. It is improved from 15 to 67 m2 g-1. The pore size of the adsorption and desorption in the 3D zz-PS/GR/PU is also reduced from 354 and 352 Å to 34 and 33 Å. The 3D zz-PS/GR/PU satisfies the requirement of high-demanding superhydrophobic materials, like a low-cost fabrication process, reusability, and tunability. This strategy can trigger large-scale production with a controlled morphology.

Superhydrophobic Bio-Coating Made by Co-Continuous Electrospinning and Electrospraying on Polyethylene Terephthalate Films Proposed as Easy Emptying Transparent Food Packaging

Interest in coated films with micro/nanofeatures has grown rapidly in recent years due to their enhanced functional performance and better durability under demanding contact conditions or aggressive environments. In the current work, it is reported a one-step co-continuous bilayer coating process to generate a multilayer film that rendered superhydrophobicity to a polyethylene terephthalate (PET) substrate. A continuous coating based on ultrathin polylactide (PLA) fibers was deposited onto PET films by means of electrospinning, which increased the water contact angle of the substrate. Sequentially, nanostructured silica (SiO2) microparticles were electrosprayed onto the coated PET/PLA films to achieve superhydrophobic behavior. This multilayer was then treated at different annealing temperatures, that is, 150 °C, 160 °C, and 170 °C, in order to create interlayers’ adhesion to each other and to the substrate. It was found that co-continuous deposition of PLA fibers and nanostructured SiO2 microparticles onto PET films constituted a useful strategy to increase the surface hydrophobicity of the PET substrate, achieving an optimal apparent water contact angle of 170° and a sliding angle of 6°. Unfortunately, a reduction in background transparency was observed compared to the uncoated PET film, especially after electrospraying of the SiO2 microparticles but the films were seen to have a good contact transparency. The materials developed show significant potential in easy emptying transparent food packaging applications.

Preparation of superhydrophobic surfaces with micro/nano alumina molds

Polymer micro/nano hierarchical structures were successfully formed by photo-nanoimprinting using anodic porous alumina molds. Anodic porous alumina molds with hierarchical structures were prepared by the anodization of an Al substrate with a micro-concave array. The obtained surfaces with hierarchical structures exhibited superhydrophobicity. The hydrophobic properties of the obtained samples were dependent on the surface structures and could be optimized by changing the micro- and nanopatterns in the hierarchical structure.

Superhydrophobic surface with hierarchical structures prepared by nanoimprinting using anodic porous alumina molds.