Synthesis of polyvinyl alcohol (PVA) infiltrated MWCNTs buckypaper for strain sensing application

A single carbon nanotube-entangled high-performance buckypaper with tunable fracture mode

It is well known that the traditional buckypaper (BP) is composed of a certain number of short carbon nanotubes (CNTs) intertwined with each other and sliding always happens when the BP is under tensile and impact loading, which results in inferior mechanical properties compared to single CNTs. In this work, a highly-entangled single-wire BP (SWBP) structure is constructed by a modified self-avoiding random walk approach. The in-plane mechanical properties and impacting behaviors of the SWBPs with different entanglement degrees and interface frictions are systematically investigated via newly developed coarse-grained molecular dynamics (CGMD) simulation. A coarse-grained method can effectively reflect the inter-tube van der Waals (vdW) interactions and the mechanical behaviors of CNTs, including tension, bending and adhesion. In this work, from the tensile simulations of the SWBP, the results showed that the self-locking mechanism between entangled CNTs could significantly enhance the tensile resistance of the film. Besides, the mechanical properties of the SWBP are highly dependent on the entanglement degree and the interface friction between CNTs. Furthermore, two distinct fracture modes, ductile fracture and brittle fracture, are revealed, which can be efficiently controlled by changing the related friction between CNTs. From the impacting simulations, it is found that the impacting performance can be effectively tuned by adjusting the entanglement degree of the film. In addition, the kinetic energy of the projectile could be rapidly dissipated through the stretching and bending of CNTs in the SWBP. This work provides an in-depth understanding of the effect of interface friction and entanglement degree on the mechanical properties of the buckypaper and provides a reference for the preparation of strong CNT-based micromaterials.

Promoting Homogeneous Zinc-Ion Transfer Through Preferential Ion Coordination Effect in Gel Electrolyte for Stable Zinc Metal Batteries

Aqueous zinc metal batteries (AZMBs) are emerging energy storage systems that are poised to replace conventional lithium-ion batteries owing to their intrinsic safety, facile manufacturing process, economic benefits, and superior ionic conductivity. However, the issues of inferior anode reversibility and dendritic plating during operation remain challenging for the practical use of AZMBs. Herein, a gel electrolyte based on zwitterionic poly(sulfobetaine methacrylate) (poly(SBMA)) dissolved with different concentrations of ZnSO4 is proposed. Two-dimensional correlation spectroscopy based on Raman analysis reveals an enhanced interaction priority between the polar groups in SBMA and the dissolved ions as electrolyte concentration increases, which establishes a robust interaction and renders homogeneous ion distribution. Attributable to the modified coordination, zwitterionic gel polymer electrolyte with 5 mol kg-1 of ZnSO4 (ZGPE-5) facilitates stable zinc deposition and improves anode reversibility. By taking advantage of preferential coordination, a symmetrical cell evaluation employing ZGPE-5 demonstrates a cycle life over 3600 h, where ZGPE-5 also exerts a beneficial effect on the full cell cycling when assembled with Zn0.25 V2 O5 cathode. This study elucidates changes in the internal ion behavior that are dependent on electrolyte concentrations and pave the way for durable AZMBs.

Adsorptive removal of benzene and toluene from aqueous solutions by oxygen-functionalized multi-walled carbon nanotubes derived from rice husk waste: A comparative study

One of the current directions for sustainable development is to use waste resources to create materials that reduce environmental pollution. In this study, multi-walled carbon nanotubes (MWCNT) and their oxygen-functionalized forms (HNO₃/H₂SO₄-oxidized MWCNT, NaOCl-oxidized MWCNT, and H₂O₂-oxidized MWCNT) were first synthesized from activated carbon (AC) derived from rice husk waste. A comprehensive comparison of the morphological and structural properties of these materials was conducted using FT-IR, BET, XRD, SEM, TEM, TGA, Raman spectroscopy, and surface charge analysis. The morphology study suggests that the synthesized MWCNTs have an average outer and inner diameter of about 40 and 20 nm, respectively. Additionally, the NaOCl-oxidized MWCNT possesses the largest interspaces between nanotubes, while the HNO₃/H₂SO₄-oxidized CNT has the most oxygen-functional groups, including -COOH, (Ar)-OH, and C-OH. The adsorption capacities of these materials were also compared for the removal of benzene and toluene. Experimental results have shown that while porosity is the primary factor governing the benzene and toluene adsorption onto AC, functionalization degree and surface chemical characteristics are the determining factors in the adsorption capacity of the as-prepared MWCNTs. The adsorption capacity of these aromatic compounds in an aqueous solution increases in the following order: AC < MWCNT < HNO₃/H₂SO₄-oxidized MWCNT < H₂O₂-oxidized MWCNT < NaOCl-oxidized MWCNT, and in all cases, toluene is more readily adsorbed than benzene under similar adsorption conditions. Wherein the uptake of both pollutants by the prepared adsorbents in this study is best described by the Langmuir isotherm and obeys the pseudo-second-order kinetic model. The adsorption mechanism was discussed in a detailed manner.

Enhancement of Electrochemical Stability Window and Electrical Properties of CNT-Based PVA-PEG Polymer Blend Composites

New polymer blend composite electrolytes (PBCEs) were prepared by the solution casting technique using poly(vinyl alcohol) (PVA)-polyethylene glycol (PEG), sodium nitrate (NaNO₃) as a doping salt and multiwalled carbon nanotubes (MWCNTs) as fillers. The X-ray diffraction pattern confirms the structural properties of the polymer blend composite films. FTIR investigations were carried out to understand the chemical properties and their band assignments. The ionic conductivity of the 10 wt % MWCNTs incorporated PVA-PEG polymer blend was measured as 4.32 × 10^-6 S cm^-1 at 20 °C and increased to 2.253 × 10^-4 S/cm at 100 °C. The dependence of its conductivity on temperature suggests Arrhenius behavior. The equivalent circuit models that represent the R _s(Q₁(R₁(Q₂(R₂(CR₃))))) were used to interpret EIS data. The dielectric behavior of the samples was investigated by utilizing their AC conductance spectra, dielectric permittivity, dielectric constant (εⁱ and ε^r), electric modulus (Mⁱ and M^r), and loss tangent tan δ. The dielectric permittivity of the samples increases due to electrode polarization effects in low frequency region. The loss tangent's maxima shift with increasing temperature; hence, the peak height rises in the high frequency region. MWCNTs-based polymer blend composite electrolytes show an enhanced electrochemical stability window (4.0 V), better transference number (0.968), and improved ionic conductivity for use in energy storage device applications.

Epidermal Inspired Flexible Sensor with Buckypaper/PDMS Interfaces for Multimodal and Human Motion Monitoring Applications

The advancements in the areas of wearable devices and flexible electronic skin have led to the synthesis of scalable, ultrasensitive sensors to detect and differentiate multimodal stimuli and dynamic human movements. Herein, we reveal a novel architecture of an epidermal sensor fabricated by sandwiching the buckypaper between the layers of poly(dimethylsiloxane) (PDMS). This mechanically robust sensor can be conformally adhered on skin and has the perception capability to detect real-time transient human motions and the multimodal mechanical stimuli of stretching, bending, tapping, and twisting. The sensor has feasibility for real-time health monitoring as it can distinguish a wide range of human physiological activities like breathing, gulping, phonation, pulse monitoring, and finger and wrist bending. This multimodal wearable epidermal sensor possesses an ultrahigh gauge factor (GF) of 9178 with a large stretchability of 56%, significant durability for 5000 stretching-releasing cycles, and a fast response/recovery time of 59/88 ms. We anticipate that this novel, simple, and scalable design of a sensor with outstanding features will pave a new way to consummate the requirements of wearable electronics, flexible touch sensors, and electronic skin.

Magnetic nanocomposites for sustainable water purification-a comprehensive review

Numerous contaminants in huge amounts are discharged to the environment from various anthropogenic activities. Waterbodies are one of the major receivers of these contaminants. The contaminated water can pose serious threats to humans and animals, by distrubing the ecosystem. In treating the contaminated water, adsorption processes have attained significant maturity due to lower cost, easy operation and environmental friendliness. The adsorption process uses various adsorbent materials and some of emerging adsorbent materials include carbon- and polymer-based magnetic nanocomposites. These hybrid magnetic nanocomposites have attained extensive applications in water treatment technologies due to their magnetic properties as well as combination of unique characteristics of organic and inorganic elements. Carbon- and polymer-related magnetic nanocomposites are more adapted materials for the removal of various kinds of contaminants from waterbodies. These nanocomposites can be produced via different approaches such as filling, pulse-laser irradiation, ball milling, and electro-spinning. This comprehensive review is compiled by reviewing published work of last the latest recent 3 years. The review article extensively focuses on different approaches for producing various carbon- and polymer-based magnetic nanocomposites, their merits and demerits and applications for sustainable water purification. More specifically, use of carbon- and polymer-based magnetic nanocomposites for removal of heavy metal ions and dyes is discussed in detail, critically analyzed and compared with other technologies. In addition, commercial viability in terms of regeneration of adsorbents is also reviewed. Furthermore, the future challenges and prospects in employing magnetic nanocomposites for contaminant removal from various water sources are presented.

Graphene/PVA buckypaper for strain sensing application

Strain sensors in the form of buckypaper (BP) infiltrated with various polymers are considered a viable option for strain sensor applications such as structural health monitoring and human motion detection. Graphene has outstanding properties in terms of strength, heat and current conduction, optics, and many more. However, graphene in the form of BP has not been considered earlier for strain sensing applications. In this work, graphene-based BP infiltrated with polyvinyl alcohol (PVA) was synthesized by vacuum filtration technique and polymer intercalation. First, Graphene oxide (GO) was prepared via treatment with sulphuric acid and nitric acid. Whereas, to obtain high-quality BP, GO was sonicated in ethanol for 20 min with sonication intensity of 60%. FTIR studies confirmed the oxygenated groups on the surface of GO while the dispersion characteristics were validated using zeta potential analysis. The nanocomposite was synthesized by varying BP and PVA concentrations. Mechanical and electrical properties were measured using a computerized tensile testing machine, two probe method, and hall effect, respectively. The electrical conducting properties of the nanocomposites decreased with increasing PVA content; likewise, electron mobility also decreased while electrical resistance increased. The optimization study reports the highest mechanical properties such as tensile strength, Young’s Modulus, and elongation at break of 200.55 MPa, 6.59 GPa, and 6.79%, respectively. Finally, electrochemical testing in a strain range of ε ~ 4% also testifies superior strain sensing properties of 60 wt% graphene BP/PVA with a demonstration of repeatability, accuracy, and preciseness for five loading and unloading cycles with a gauge factor of 1.33. Thus, results prove the usefulness of the nanocomposite for commercial and industrial applications.

Removal of dye using peroxidase-immobilized Buckypaper/polyvinyl alcohol membrane in a multi-stage filtration column via RSM and ANFIS

The feasibility and performance of Jicama peroxidase (JP) immobilized Buckypaper/polyvinyl alcohol (BP/PVA) membrane for methylene blue (MB) dye removal was investigated in a customized multi-stage filtration column under batch recycle mode. The effect of independent variables, such as influent flow rate, ratio of H₂O₂/MB dye concentration, and contact time on the dye removal efficiency, were investigated using response surface methodology (RSM). To capture the inherent characteristics and better predict the removal efficiency, a data-driven adaptive neuro-fuzzy inference system (ANFIS) is implemented. Results indicated that the optimum dye removal efficiency of 99.7% was achieved at a flow rate of 2 mL/min, 75:1 ratio of H₂O₂/dye concentration with contact time of 183 min. The model predictions of ANFIS are significantly good compared with RSM, thus resulting in R² values of 0.9912 and 0.9775, respectively. The enzymatic kinetic parameters, K_m and V_max, were evaluated, which are 1.98 mg/L and 0.0219 mg/L/min, respectively. Results showed that JP-immobilized BP/PVA nanocomposite membrane can be promising and cost-effective biotechnology for the practical application in the treatment of industrial dye effluents.

Highly aligned carbon nanotubes and their sensor applications

Flexible electronics comprising carbon nanotube (CNT) membranes and polymer composites are used in diverse applications, including health monitoring. Devices prepared using such electronics need to exhibit acceptable sensitivity at high strains, with the advantage of negligible hysteresis. Herein, we report a simple, physically robust method to fabricate a highly sensitive and stretchable sensor that enables the detection of pressure, strain, and human activity with facial expressions based on the highly aligned carbon nanotubes embedded in polydimethylsiloxane (PDMS). The aligned CNT network in PDMS modulates the electron conduction path in a unidirectional manner and provides multimodal mechanical sensing ability with a wide sensing range and high sensitivity. The highly aligned CNT sensor demonstrates high-pressure sensitivity (1.29 kPa-1), excellent stability and repeatability (over 10 000 cycles) with negligible hysteresis, and a good strain sensitivity over a wide range (up to 65%) with a good linear response. We confirmed the applicability of the sensor to detect small signals, such as heartbeat and pulse rate, expressions, and voice recognition, and that it could distinguish between various human motions with a very short recovery time of approximately 50 ms.

Structural refinement and electrochemical properties of one dimensional (ZnO NRs)1-x(CNs)x functional hybrids for serotonin sensing studies

Herein, the efficient serotonin (5-HT) sensing studies have been conducted using the (ZnO NRs)1-x(CNs)x nanocomposites (NCs) having appropriate structural and electrochemical properties. Initially, the different compositions of ZnO nanorods (NRs), with varying content of carbon nanostructures (CNs=MWCNTs and RGO), are prepared using simple in-situ wet chemical method and thereafter these NCs have been characterized for physico-chemical properties in correlation to the 5-HT sensing activity. XRD Rietveld refinement studies reveal the hexagonal Wurtzite ZnO NRs oriented in (101) direction with space group 'P63mc' and both orientation as well as phase of ZnO NRs are also retained in the NCs due to the small content of CNs. The interconnectivity between the ZnO NRs with CNs through different functional moieties is also studied using FTIR analysis; while phases of the constituents are confirmed through Raman analysis. FESEM images of the bare/NCs show hexagonal shaped rods with higher aspect ratio (4.87) to that of others. BET analysis and EIS measurements reveal the higher surface area (97.895 m2/g), lower charge transfer resistance (16.2 kΩ) for the ZCNT 0.1 NCs to that of other NCs or bare material. Thereafter, the prepared NCs are deposited on the screen printed carbon electrode (SPCE) using chitosan as cross-linked agent for 5-HT sensing studies; conducted through cyclic voltammetry (CV) and square wave voltammetry (SWV) measurements. Among the various composites, ZCNT0.1 NCs based electrodes exhibit higher sensing activity towards 5-HT in accordance to its higher surface area, lower particle size and lower charge transfer resistance. SWV measurements provide a wide linear response range (7.5-300 μM); lower limit of detection (0.66 μM), excellent limit of quantification (2.19 μM) and good reproducibility to ZCNT 0.1 NCs as compared to others for 5-HT sensing studies.

A Fully Inkjet-Printed Strain Sensor Based on Carbon Nanotubes

A fully inkjet-printed strain sensor based on carbon nanotubes (CNTs) was fabricated in this study for microstrain and microcrack detection. Carbon nanotubes and silver films were used as the sensing layer and conductive layer, respectively. Inkjet-printed CNTs easily undergo agglomeration due to van der Waals forces between CNTs, resulting in uneven films. The uniformity of CNT film affects the electrical and mechanical properties. Multi-pass printing and pattern rotation provided precise quantities of sensing materials, enabling the realization of uniform CNT films and stable resistance. Three strain sensors printed eight-layer CNT film by unidirectional printing, rotated by 180° and 90° were compared. The low density on one side of eight-layer CNT film by unidirectional printing results in more disconnection and poor connectivity with the silver film, thereby, significantly increasing the resistance. For 180° rotation eight-layer strain sensors, lower sensitivity and smaller measured range were found because strain was applied to the uneven CNT film resulting in non-uniform strain distribution. Lower resistance and better strain sensitivity was obtained for eight-layer strain sensor with 90° rotation because of uniform film. Given the uniform surface morphology and saturated sheet resistance of the 20-layer CNT film, the strain performance of the 20-layer CNT strain sensor was also examined. Excluding the permanent destruction of the first strain, 0.76% and 1.05% responses were obtained for the 8- and 20-layer strain sensors under strain between 0% and 3128 µε, respectively, which demonstrates the high reproducibility and recoverability of the sensor. The gauge factor (GF) of 20-layer strain sensor was found to be 2.77 under strain from 71 to 3128 µε, which is higher than eight-layer strain sensor (GF = 1.93) due to the uniform surface morphology and stable resistance. The strain sensors exhibited a highly linear and reversible behavior under strain of 71 to 3128 µε, so that the microstrain level could be clearly distinguished. The technology of the fully inkjet-printed CNT-based microstrain sensor provides high reproducibility, stability, and rapid hardness detection.

A New Route to Enhance the Packing Density of Buckypaper for Superior Piezoresistive Sensor Characteristics

Transforming individual carbon nanotubes (CNTs) into bulk form is necessary for the utilization of the extraordinary properties of CNTs in sensor applications. Individual CNTs are randomly arranged when transformed into the bulk structure in the form of buckypaper. The random arrangement has many pores among individual CNTs, which can be treated as gaps or defects contributing to the degradation of CNT properties in the bulk form. A novel technique of filling these gaps is successfully developed in this study and termed as a gap-filling technique (GFT). The GFT is implemented on SWCNT-based buckypaper in which the pores are filled through small-size MWCNTs, resulting in a ~45.9% improvement in packing density. The GFT is validated through the analysis of packing density along with characterization and surface morphological study of buckypaper using Raman spectrum, particle size analysis, scanning electron microscopy, atomic force microscopy and optical microscopy. The sensor characteristics parameters of buckypaper are investigated using a dynamic mechanical analyzer attached with a digital multimeter. The percentage improvement in the electrical conductivity, tensile gauge factor, tensile strength and failure strain of a GFT-implemented buckypaper sensor are calculated as 4.11 ± 0.61, 44.81 ± 1.72, 49.82 ± 8.21 and 113.36 ± 28.74, respectively.

Development of Pressure-Responsive PolyPropylene and Biochar-Based Materials

In this research paper, we reported the synthesis of biochar-based composites using biochar derived from exhausted tea leaves and polypropylene. The resulting materials were deeply characterized investigating mechanical (dynamic mechanical thermal analysis), thermal (thermogravimetrical analysis and differential scanning calorimetry), morphological (field emission scanning microscopy) and electrical properties vs. temperature. Furthermore, electrical conductivity was studied for a wide range of pressures showing an irreversible plastic deformation. An increment of one order of magnitude in the conductivity was observed in the case of 40 wt% biochar loading, reaching a value of 0.2 S/m. The material produced exhibited the properties of an irreversible pressure sensor.

Mechanical and electrical enhancement of super-aligned carbon nanotube film by organic and inorganic doping

Inspired by the chemical and physical doping methods on traditional composites, bismaleimide (BMI) resin and graphene oxide (GO) are selected for doping modification of carbon nanotube (CNT) film in this paper. Based on the diverse enhancement effects of CNT film, the mechanisms and characteristics of resin crosslink and inorganic doping are compared. Due to the crosslinking network of resin, BMI is more beneficial for cooperative deformation and mechanical enhancement, while GO doping shows more advantages in improving electrical performance because of the numerous functional groups on the surface, and good intrinsic properties. With the appropriate doping method and optimized process conditions, the tensile property and electrical conductivity of CNT film can be improved by over 150% and 200% (e.g., tensile strength and modulus of 2990 MPa and 149 GPa, and electrical conductivity of 38 700 S m^-1).

Synthesis of Ni2+ ion doped ZnO–MWCNTs nanocomposites using an in situ sol–gel method: an ultra sensitive non-enzymatic uric acid sensing electrode material

Nickel (Ni²⁺) ion doped zinc oxide-multi-wall carbon nanotubes (NZC) with different composition ratios of MWCNTs (from 0.01 to 0.1 wt%) are synthesized through an in situ sol–gel method. The synthesized NZC nanocomposites (NCs) are used as electrode materials with glassy carbon electrodes (GCEs) for electrochemical detection of uric acid (UA). The cyclic voltammogram of the representative NZC 0.1 modified GCE (NZC 0.1/GCE) revealed the highest electrochemical sensing activity towards the oxidation of UA at 0.37 V in 0.2 M phosphate buffer solution (PBS) having pH 7.4 ± 0.02. The limit of detection (LOD) and limit of quantification (LOQ) for the NZC 0.1/GCE are determined to be 5.72 nM and 19.00 nM (S/N = 3) respectively, which is the lowest compared to the literature values reported for enzymatic and non-enzymatic detection techniques. The synergistic effect of NZC 0.1 NCs is proposed as one of the factors for the enhanced electrochemical oxidation of UA complemented by the phase, lattice parameters, functional groups, morphology, elemental compositions, types of bonding and specific surface area with pore size ascertained using various techniques. The synthesized NZC 0.1 NCs are further proposed as selective electrode materials for the electrochemical detection of UA as authenticated further by performing interference tests with other metabolites such as ascorbic acid (AA), dopamine (DA) and d-glucose. The optimized electrochemical studies are further adopted for sensing of UA from human excretion samples using NZC 0.1 NCs.

Nickel (Ni²⁺) ion doped zinc oxide-multi-wall carbon nanotubes (NZC) with different composition ratios of MWCNTs (from 0.01 to 0.1 wt%) are synthesized through an in situ sol–gel method.

Immobilization of Peroxidase on Functionalized MWCNTs-Buckypaper/Polyvinyl alcohol Nanocomposite Membrane

Surface modified Multi-walled carbon nanotubes (MWCNTs) Buckypaper/Polyvinyl Alcohol (BP/PVA) composite membrane was synthesized and utilized as support material for immobilization of Jicama peroxidase (JP). JP was successfully immobilized on the BP/PVA membrane via covalent bonding by using glutaraldehyde. The immobilization efficiency was optimized using response surface methodology (RSM) with the face-centered central composite design (FCCCD) model. The optimum enzyme immobilization efficiency was achieved at pH 6, with initial enzyme loading of 0.13 U/mL and immobilization time of 130 min. The results of BP/PVA membrane showed excellent performance in immobilization of JP with high enzyme loading of 217 mg/g and immobilization efficiency of 81.74%. The immobilized system exhibited significantly improved operational stability under various parameters, such as pH, temperature, thermal and storage stabilities when compared with free enzyme. The effective binding of peroxidase on the surface of the BP/PVA membrane was evaluated and confirmed by Field emission scanning electron microscopy (FESEM) coupled with Energy Dispersive X-Ray Spectroscopy (EDX), Fourier transform infrared spectroscopy (FTIR) and Thermogravimetric Analysis (TGA). This work reports the characterization results and performances of the surface modified BP/PVA membrane for peroxidase immobilization. The superior properties of JP-immobilized BP/PVA membrane make it promising new-generation nanomaterials for industrial applications.

Iodine-doped sulfurized polyacrylonitrile with enhanced electrochemical performance for room-temperature sodium/potassium sulfur batteries

Iodine-doped sulfurized polyacrylonitrile with high conductivity displays an unprecedented capacity for RT-Na/S and RT-K/S batteries operated in ester-based electrolytes.

Using sonochemistry for the production of poly(vinyl alcohol)/MWCNT–vitamin B1 nanocomposites: exploration of morphology, thermal and mechanical properties

Functionalized MWCNTs with vitamin B₁ as a green material were applied for the enhancement of poly(vinyl alcohol) properties.