Enhanced high-frequency absorption of anisotropic Fe3O4/graphene nanocomposites

State of the art and prospects of Fe3O4/carbon microwave absorbing composites from the dimension and structure perspective

At present, to solve the threat of electromagnetic wave (EMW) radiation pollution to human health, intelligent control and information security, tremendous efforts have been made to manufacture EMW absorbing materials. For ideal microwave absorption materials (MAMs), it is generally necessary not only to pursue strong microwave absorption (MA) over wide effective absorption bandwidth (EAB), but also to take into account the requirements of light weight, thin matching thickness and chemical stability characteristics. It has been found that magnetite (Fe3O4) is the most promising MAM to absorb and dissipate EMW among various absorbers, because of its good mechanical and chemical stability, controllable morphology, high Curie temperature, easy preparation, economy and excellent magnetic properties. However, the application performance of Fe3O4 absorber with single composition is limited by its easy agglomeration, eddy current, high density, and impedance mismatch. In addition, achieving efficient MA metrics with low absorber loading remains a huge challenge. To overcome these limitations, conjugation with dielectric carbon-based materials and special structural designs have been extensively explored as viable solutions to optimize the microwave absorption performance (MAP) of Fe3O4. This paper reviews the recent research progress of Fe3O4/carbon MAMs, and then the influence of dimensions and structures regulations on the MAPs are introduced in detail. Finally, the current existing problems and future development direction of Fe3O4/carbon composites in the field of MA are also presented.

Absorption-Dominant mmWave EMI Shielding Films with Ultralow Reflection using Ferromagnetic Resonance Frequency Tunable M-Type Ferrites

Although there is a high demand for absorption-dominant electromagnetic interference (EMI) shielding materials for 5G millimeter-wave (mmWave) frequencies, most current shielding materials are based on reflection-dominant conductive materials. While there are few absorption-dominant shielding materials proposed with magnetic materials, their working frequencies are usually limited to under 30 GHz. In this study, a novel multi-band absorption-dominant EMI shielding film with M-type strontium ferrites and a conductive grid is proposed. This film shows ultralow EMI reflection of less than 5% in multiple mmWave frequency bands with sub-millimeter thicknesses, while shielding more than 99.9% of EMI. The ultralow reflection frequency bands are controllable by tuning the ferromagnetic resonance frequency of M-type strontium ferrites and composite layer geometries. Two examples of shielding films with ultralow reflection frequencies, one for 39 and 52 GHz 5G telecommunication bands and the other for 60 and 77 GHz autonomous radar bands, are presented. The remarkably low reflectance and thinness of the proposed films provide an important advancement toward the commercialization of EMI shielding materials for 5G mmWave applications.

Radio-Absorbing Materials Based on Polymer Composites and Their Application to Solving the Problems of Electromagnetic Compatibility

Recently, designers of electronic equipment have paid special attention to the issue of electromagnetic compatibility (EMC) of devices with their own components and assemblies. This is due to the high sensitivity of semiconductor microcircuits to electromagnetic interference. This interference can be caused either by natural phenomena, such as lightning strikes, or by technical processes, such as transients in circuits during fast periodic or random switching. Either way, interference implies a sudden change in voltage or current in a circuit, which is undesirable, whether it propagates along a cable or is transmitted as an electromagnetic wave. The purpose of this article is to review the works devoted to the development, creation, and investigation of modern polymeric nanocomposite materials used for shielding electromagnetic radiation and their effective application for solving problems of electromagnetic compatibility. Additionally, the approach to design EMI shielding complex media with predetermined parameters based on investigation of various properties of possible components is shown. In the review, all polymer composites are classified according to the type of filler. The issues of the interaction of a polymer with conductive fillers, the influence of the concentration of fillers and their location inside the matrix, and the structure of the nanocomposite on the mechanisms of electromagnetic interaction are considered. Particular attention is paid to a new generation of nanocomposite materials with widely adjustable electrical and magnetic properties. A wide class of modern filled polymeric materials with dielectric and magneto-dielectric losses is considered. These materials make it possible to create effective absorbers of electromagnetic waves that provide a low level of reflection coefficient in the microwave range. The model mechanisms for shielding electromagnetic radiation are considered in the paper. A detailed review of the electro-physical properties of polymer nanocomposites is provided. Multilayer electrodynamic media containing combinations of layers of filled polymer composite materials with nanoparticles of different compositions and manufactured using a single technology will make it possible to create electrodynamic media and coatings with the required electro-physical characteristics of absorption, transmission, and reflection. Within the framework of the two-layer coating model, the difference in the effects of the interaction of electromagnetic radiation with conductive layers located on a dielectric and metal substrate is demonstrated. It is shown that in order to achieve optimal (maximum) values of reflection and absorption of electromagnetic radiation in the appropriate frequency range, it is necessary to fit the appropriate layer thicknesses, specific conductivity, and permittivity. Such approach allows designers to create new shielding materials that can effectively vary the shielding, absorbing, and matching characteristics of coatings over a wide frequency band. In general, it can be said that the development of innovative polymer composite materials for shielding electronic devices from electromagnetic interference and excessive electromagnetic background is still an important task. Its solution will ensure the safe and uninterrupted operation of modern digital electronics and can be used for other applications.

CuxCo1-xFe2O4 (x = 0.33, 0.67, 1) Spinel Ferrite Nanoparticles Based Thermoplastic Polyurethane Nanocomposites with Reduced Graphene Oxide for Highly Efficient Electromagnetic Interference Shielding

CuxCo1-xFe2O4 (x = 0.33, 0.67, 1)-reduced graphene oxide (rGO)-thermoplastic polyurethane (TPU) nanocomposites exhibiting highly efficient electromagnetic interference (EMI) shielding were prepared by a melt-mixing approach using a microcompounder. Spinel ferrite Cu0.33Co0.67Fe2O4 (CuCoF1), Cu0.67Co0.33Fe2O4 (CuCoF2) and CuFe2O4 (CuF3) nanoparticles were synthesized using the sonochemical method. The CuCoF1 and CuCoF2 exhibited typical ferromagnetic features, whereas CuF3 displayed superparamagnetic characteristics. The maximum value of EMI total shielding effectiveness (SET) was noticed to be 42.9 dB, 46.2 dB, and 58.8 dB for CuCoF1-rGO-TPU, CuCoF2-rGO-TPU, and CuF3-rGO-TPU nanocomposites, respectively, at a thickness of 1 mm. The highly efficient EMI shielding performance was attributed to the good impedance matching, conductive, dielectric, and magnetic loss. The demonstrated nanocomposites are promising candidates for a lightweight, flexible, and highly efficient EMI shielding material.

Investigations on the Thermodynamics Characteristics, Thermal and Dielectric Properties of Calcium-Activated Zinc-Containing Metallurgical Residues

An activate pretreatment of zinc-containing metallurgical residues were proposed by adding CaO and introducing microwave heating approach into the CaO activation pretreatment process to realize the conversion of refractory ore phases into pre-treated ore phase. Thermodynamic characteristics analysis indicated that adding CaO can realize the conversion of refractory ore phases, with the same effect as the carbon additives. Thermal conductivity properties analysis denoted that the thermal conductivity properties of ZnS and ZnFe2O4 were relatively poor. Meanwhile, the thermal conductivity properties of the residues sample added with 25% CaO were significantly superior to the residues added with other CaO contents, with the maximum specific heat value of 1.348 J/g·K at 350 °C. Dielectric properties analysis highlighted that adding CaO with the dielectric constant properties significantly higher than that of other substances can enhance the microwave absorption capacity of zinc-containing residues. The decrease in dielectric loss and loss tangent value with the increase of temperature and the residues having large microwave penetration depth guaranteed to obtain better uniformity of microwave heating. Furthermore, adding 25% CaO promoted the microwave penetration depth of the residues sample increased in the range of 300-500 °C. This work can lay a theoretical research foundation for solving the key difficulty for efficient Zn recovery from complex zinc-containing metallurgical residues.

High-Performance, Lightweight, and Flexible Thermoplastic Polyurethane Nanocomposites with Zn2+-Substituted CoFe2O4 Nanoparticles and Reduced Graphene Oxide as Shielding Materials against Electromagnetic Pollution

The development of flexible, lightweight, and thin high-performance electromagnetic interference shielding materials is urgently needed for the protection of humans, the environment, and electronic devices against electromagnetic radiation. To achieve this, the spinel ferrite nanoparticles CoFe2O4 (CZ1), Co0.67Zn0.33Fe2O4 (CZ2), and Co0.33Zn0.67Fe2O4 (CZ3) were prepared by the sonochemical synthesis method. Further, these prepared spinel ferrite nanoparticles and reduced graphene oxide (rGO) were embedded in a thermoplastic polyurethane (TPU) matrix. The maximum electromagnetic interference (EMI) total shielding effectiveness (SET) values in the frequency range 8.2-12.4 GHz of these nanocomposites with a thickness of only 0.8 mm were 48.3, 61.8, and 67.8 dB for CZ1-rGO-TPU, CZ2-rGO-TPU, and CZ3-rGO-TPU, respectively. The high-performance electromagnetic interference shielding characteristics of the CZ3-rGO-TPU nanocomposite stem from dipole and interfacial polarization, conduction loss, multiple scattering, eddy current effect, natural resonance, high attenuation constant, and impedance matching. The optimized CZ3-rGO-TPU nanocomposite can be a potential candidate as a lightweight, flexible, thin, and high-performance electromagnetic interference shielding material.

Novel Structures and Applications of Graphene-Based Semiconductor Photocatalysts: Faceted Particles, Photonic Crystals, Antimicrobial and Magnetic Properties

Graphene, graphene oxide, reduced graphene oxide and their composites with various compounds/materials have high potential for substantial impact as cheap photocatalysts, which is essential to meet the demands of global activity, offering the advantage of utilizing “green” solar energy. Accordingly, graphene-based materials might help to reduce reliance on fossil fuel supplies and facile remediation routes to achieve clean environment and pure water. This review presents recent developments of graphene-based semiconductor photocatalysts, including novel composites with faceted particles, photonic crystals, and nanotubes/nanowires, where the enhancement of activity mechanism is associated with a synergistic effect resulting from the presence of graphene structure. Moreover, antimicrobial potential (highly needed these days), and facile recovery/reuse of photocatalysts by magnetic field have been addresses as very important issue for future commercialization. It is believed that graphene materials should be available soon in the market, especially because of constantly decreasing prices of graphene, vis response, excellent charge transfer ability, and thus high and broad photocatalytic activity against both organic pollutants and microorganisms.

Excellent, Lightweight and Flexible Electromagnetic Interference Shielding Nanocomposites Based on Polypropylene with MnFe2O4 Spinel Ferrite Nanoparticles and Reduced Graphene Oxide

In this work, various tunable sized spinel ferrite MnFe₂O₄ nanoparticles (namely MF20, MF40, MF60 and MF80) with reduced graphene oxide (RGO) were embedded in a polypropylene (PP) matrix. The particle size and structural feature of magnetic filler MnFe₂O₄ nanoparticles were controlled by sonochemical synthesis time 20 min, 40 min, 60 min and 80 min. As a result, the electromagnetic interference shielding characteristics of developed nanocomposites MF20-RGO-PP, MF40-RGO-PP, MF60-RGO-PP and MF80-RGO-PP were also controlled by tuning of magnetic/dielectric loss. The maximum value of total shielding effectiveness (SE_T) was 71.3 dB for the MF80-RGO-PP nanocomposite sample with a thickness of 0.5 mm in the frequency range (8.2–12.4 GHz). This lightweight, flexible and thin nanocomposite sheet based on the appropriate size of MnFe₂O₄ nanoparticles with reduced graphene oxide demonstrates a high-performance advanced nanocomposite for cutting-edge electromagnetic interference shielding application.

Deformable BCN/Fe3O4/PCL composites through electromagnetic wave remote control

Electromagnetic wave (EMW) induction of shape memory polymer (SMP) composites with multifunctional inorganic fillers is a high efficiency, uniform, and non-contact method. Herein, the shape memory effect of ternary BCN/Fe₃O₄/PCL composites induced by EMWs are explored. The components of Fe₃O₄ and the BCN nanotubes serve as wave-absorbing materials. The electromagnetic properties and EMW absorption performance of BCN/Fe₃O₄/PCL are discussed in detail. The EMWs absorbed by BCN/Fe₃O₄/PCL are dissipated by dielectric loss and magnetic loss. The shape memory mechanism of BCN/Fe₃O₄/PCL is based on the Fe₃O₄ and BCN nanotubes dissipating absorbed EMW energy into heat to boost the temperature of the composites, thereby responding to EMW remote control. This work introduces a new direction for SMPs induced by EMWs as potential candidates in the application of shape recovery in a restricted space.

Room-Temperature Ferromagnetic Sr3YCo4O10+δ and Carbon Black-Reinforced Polyvinylidenefluoride Composites toward High-Performance Electromagnetic Interference Shielding

In this study, we fabricated composites of conducting carbon black (CB), room-temperature ferromagnetic Sr₃YCo₄O_10+δ (SYCO) and polyvinylidenefluoride (PVDF) by the solution mixing and coagulation method for the first time. During the nucleation process of PVDF, the presence of SYCO and CB individually facilitates the crystallization of polar β and semipolar γ phases along with the nonpolar α phase in PVDF. The dc electrical conductivity of PVDF raised from 1.54 × 10^-8 to 9.97 S/m with the addition of 30 wt % of CB, and it is nearly constant with respect to the SYCO content. The PVDF/CB/SYCO composites (PCS) possess high permittivity and its variation is in accordance with the content of polar phases in PVDF. Moreover, the complex permittivity and permeability spectra from 10 MHz to 1 GHz indicate that the dielectric loss dictates over magnetic loss in these composites. The electromagnetic interference shielding effectiveness (EMI SE) of PCS composites is higher than that of PVDF/CB and PVDF/SYCO composites in the 8.2-18 GHz region. Addition of SYCO in the PVDF/CB matrix enhances shielding by dominated absorption with minimal reflection. The analysis of the shielding mechanism suggests that in addition to conducting and magnetic losses due to CB and SYCO, respectively, the synergy among CB, SYCO, and PVDF promotes shielding by matching the input impedance to that of free space, enhancing multiple internal reflections from SYCO and subsequent absorption by CB, eddy current losses, dielectric damping losses, interfacial polarization losses, and so forth. These different mechanisms result in an enhanced EMI SE of 50.2 dB for the PCS-40 composite for a thickness of 2.5 mm.

Preparation and microwave absorption performance of a flexible Fe3O4/nanocarbon hybrid buckypaper and its application in composite materials

Graphene oxide (GO) and carbon nanotubes are promising microwave-absorbing materials. Herein, ferroferric oxide (Fe₃O₄)/multiwall carbon nanotube (MWCNT) and Fe₃O₄/GO hybrid buckypapers with excellent flexibility and manoeuvrability were coated on the surface of an epoxy substrate to fabricate microwave-absorbing composites. Fe₃O₄/GO buckypapers show a unique layered structure that differs from the complex network structure of Fe₃O₄/MWCNT buckypapers. Therefore, the Fe₃O₄/GO buckypapers exhibit lower tensile strength and toughness than the Fe₃O₄/MWCNT buckypapers, and the minimum electromagnetic reflection loss of Fe₃O₄/GO buckypapers is higher than that of Fe₃O₄/MWCNT buckypapers. Further, Fe₃O₄/GO buckypapers have a wider effective absorption-frequency band than Fe₃O₄/MWCNT buckypapers at 2.0–18.0 GHz. Although the mechanical properties of epoxy resin composites coated with Fe₃O₄/MWCNT or Fe₃O₄/GO buckypapers show a slight deterioration in comparison with those of the epoxy resin substrate, both buckypapers exhibit improved microwave-absorption performance compared with the epoxy resin substrate.

Flexible nanofilms are used as wave absorbing coatings for fiber/epoxy matrix to prepare lightweight wave-absorbing composites.

Eco-friendly seeded Fe3O4-Ag nanocrystals: a new type of highly efficient and low cost catalyst for methylene blue reduction

Hybrid Fe3O4-Ag nanocrystals, a new type of highly efficient and reusable catalyst for methylene blue (MB) reduction, are fabricated by a novel seed deposition process. X-ray diffraction and Mössbauer spectroscopy results show that the developed iron oxides are in a pure magnetite Fe3O4 phase. Upon manipulating the amount of Ag seeds capsuled on the modified surfaces of Fe3O4 nanocrystals, the catalytic capacities on the reduction of MB can be precisely adjusted with a tunable fabrication cost control. The linear correlation of the reduced MB concentration versus reaction time catalyzed by our developed hybrid Fe3O4-Ag nanocrystals is coherent with pseudo first order kinetics. Importantly, with remarkable recyclability features, the hybrid Fe3O4-Ag nanocrystals can be easily separated by applying an external magnetic field. The tailored catalytic performances of the hybrid Fe3O4-Ag nanocrystals during MB reduction are attributed to the optimized dynamic electron transfer process, which dominates the electrochemical mechanism wherein the nucleophilic BH4 - ions donate electrons to electrophilic organic MB through Ag seeds in a regulated amount. Such developed hybrid Fe3O4-Ag nanocrystals pave the way towards the mass production of highly efficient and low cost catalysts for methylene blue reduction.

Pyrolytic behavior of a zero-valent iron biochar composite and its Cu(ii) removal mechanism

The reduction behavior of Fe³⁺ during the preparation of a zero-valent iron cocoanut biochar (ZBC8-3) by the carbothermic reduction method was analyzed. Fe³⁺ was first converted into Fe₃O₄, which was subsequently decomposed into FeO, and finally reduced to Fe⁰. A minor amount of γ-Fe₂O₃ was produced in the process. The isothermal thermodynamic data for the removal of Cu(ii) over ZBC8-3 followed a Langmuir model. The Langmuir equation revealed a maximum removal capacity of 169.49 mg g⁻¹ at pH = 5 for ZBC8-3. The removal of Cu(ii) over ZBC8-3 fitted well to a pseudo-first-order equation, which suggested that the rate limiting step of the process was diffusion. The Cu(ii) removal mechanism on ZBC8-3 involved the reduction of Cu(ii) by Fe⁰ to produce Cu⁰ and Cu₂O, while C Created by potrace 1.16, written by Peter Selinger 2001-2019 ]]> C, C–O–, and –O–H formed a complex with Cu(ii).

The Cu(ii) removal mechanism on ZBC8-3 involved the reduction of Cu(ii) by Fe⁰ to produce Cu⁰ and Cu₂O, while CC, C–O–, –O–H formed a complex with Cu(ii).

Superb electromagnetic wave-absorbing composites based on large-scale graphene and carbon nanotube films

Graphene has sparked extensive research interest for its excellent physical properties and its unique potential for application in absorption of electromagnetic waves. However, the processing of stable large-scale graphene and magnetic particles on a micrometer-thick conductive support is a formidable challenge for achieving high reflection loss and impedance matching between the absorber and free space. Herein, a novel and simple approach for the processing of a CNT film-Fe₃O₄-large scale graphene composite is studied. The Fe₃O₄ particles with size in the range of 20–200 nm are uniformly aligned along the axial direction of the CNTs. The composite exhibits exceptionally high wave absorption capacity even at a very low thickness. Minimum reflection loss of −44.7 dB and absorbing bandwidth of 4.7 GHz at −10 dB are achieved in composites with one-layer graphene in six-layer CNT film-Fe₃O₄ prepared from 0.04 M FeCl₃. Microstructural and theoretical studies of the wave-absorbing mechanism reveal a unique Debye dipolar relaxation with an Eddy current effect in the absorbing bandwidth.

Fabrication of NiCo2-Anchored Graphene Nanosheets by Liquid-Phase Exfoliation for Excellent Microwave Absorbers

Graphene nanosheets (GNSs) were prepared by an efficient liquid-phase exfoliation method, and then the NiCo₂/GNS nanohybrids were fabricated using the single-mode microwave-assisted hydrothermal technique. The NiCo₂/GNS composites with different GNS proportions were investigated as microwave absorbers. Morphology investigation suggested that NiCo₂ nanocrystals were uniformly anchored on the GNS without aggregation. The electromagnetic parameters of NiCo₂/GNS nanohybrids could be artificially adjusted by changing the GNS proportion, which led to an exceptional microwave-absorbing performance. A reflection loss (RL) exceeding -20 dB was obtained in the frequency range of 5.3-16.4 GHz for the absorber thicknesses of 1.2-3.2 mm, while an optimal RL of -30 dB was achieved at 11.7 GHz for a thickness of 1.6 mm. The enhanced microwave-absorbing performance indicated that the NiCo₂/10 wt % GNS composite has great potential for use as an excellent microwave absorber.

Iron Oxide Nanowires from Bacteria Biofilm as an Efficient Visible-Light Magnetic Photocatalyst

Naturally produced iron oxide nanowires by Mariprofundus ferrooxydans bacteria as biofilm are evaluated for their structural, chemical, and photocatalytic performance under visible-light irradiation. The crystal phase structure of this unique natural material presents a 1-dimensional (1D) nanowire-like geometry, which is transformed from amorphous to crystalline (hematite) by thermal annealing at high temperature without changing their morphology. This study systematically assesses the effect of different annealing temperatures on the photocatalytic activity of iron oxide nanowires produced by Mariprofundus ferrooxydans bacteria. The nanowires processed at 800 °C were the most optimal for photocatalytic applications degrading a model dye (rhodamine B) in less than an hour. These nanowires displayed excellent reusability with no significant loss of activity even after 6 cycles. Kinetic studies by using hydrogen peroxide (radical generator) and isopropyl alcohol (radical scavenger) suggest that OH• is the dominant photooxidant. These nanowires are naturally produced, inexpensive, highly active, stable, and magnetic and have the potential to be used for broad applications including environmental remediation, water disinfection, and industrial catalysis.