Sheet Models for Methylaluminoxane (MAO) Activators? A Theoretical Case Study involving rac-Me2Si(η5-C9H6)2Zr (SBIZr) Complexes

Activation of SBIZrMe2 or SBIZrMeCl and a sheet model for an active component of hydrolytic MAO, (MeAlO)16(Me3Al)6, (16,6) has been studied by DFT. Contact ion-pair formation occurs through the intermediacy of SBIZrMe(Cl) or SBIZrMe2 reacting with sheet 16,6 to furnish SBIZrMe-μ-X(MeAlO)16(Me3Al)6 (2, X=Me, Cl). Contact ion-pairs 2 would be in equilibrium with heterodinuclear catalyst precursors [SBIZrMe2AlMe2][(MeAlO)16(Me3Al)6X] (3 (X=Me, Cl) through reversible binding of Me3Al at higher Al : Zr ratios. Calculations show that formation of ion-pairs 3 from contact ion-pairs 2 is more favourable for the SBIZr compared with the parent Cp2Zr complexes. TD-DFT calculations were conducted on relevant SBIZr complexes to relate the results to earlier spectroscopic studies of catalyst activation using UV-Vis spectroscopy. Finally, propene insertion into ion-pairs 2, SBIZrMe-μ-MeB(C6F5)3 (6) and [SBIZrMe][B(C6F5)4] (7) was studied at M06-2X/TZVP level of theory. These studies suggest that contact ion-pairs 2 are significantly less reactive towards insertion than 6 or 7, in disagreement with experiment.

Cages versus Sheets: A Critical Comparison in the Size Range Expected for Methylaluminoxane (MAO)

New cage models (MeAlO)n (Me3 Al)m (n=16, m=6 or 7) isomeric with previously reported sheet models for the principle activator found in hydrolytic MAO (h-MAO) are compared at M06-2X and MN15 levels of theory using density functional theory with respect to their thermodynamic stability. Reactivity of the neutrals or corresponding anions with formula [(MeAlO)16 (Me3 Al)6 Me]- towards chlorination, and loss of Me3 Al is explored while reactivity of the neutrals towards formation of contact- and outer-sphere ion pairs from Cp2 ZrMe2 and Cp2 ZrMeCl is examined. The results suggest on balance that a cage model for this activator is less consistent with experiment than an isomeric sheet model, although the latter are more stable based on free energy.

Ionization of Cp2 ZrMe2 and Lewis Bases by Methylaluminoxane: Computational Insights

The interactions of the Lewis bases CO, octamethyltrisiloxane (OMTS) and 2,2'-bipyridine (bipy) with a sheet model for the principal activator (MeAlO)₁₆ (Me₃ Al)₆ (16,6) in hydrolytic methylaluminoxane (MAO) were investigated by DFT. These studies reveal that OMTS and bipy form adducts with Me₃ Al prior to methide abstraction by 16,6 to form the ion-pairs [Me₂ Al(κ² -L)][16,6] (5: L=OMTS, 6: L=bipy, [16,6]^- =[(MeAlO)₁₆ (Me₃ Al)₆ Me]^- ) while CO simply binds to a reactive edge site without ionization. The binding and activation of Cp₂ ZrMe₂ with 16,6 to form both neutral adducts 1 Cp₂ ZrMe₂ ⋅16,6 and contact ion-pairs 4 and 7, both with formula [Cp₂ ZrMe][μ-Me(MeAlO)₁₆ (Me₃ Al)₆ ], featuring terminal and chelated MAO-anions, respectively was studied by DFT. The displacement of the anion with either excess Cp₂ ZrMe₂ or Me₃ Al was also studied, forming outer-sphere ion-pairs [(Cp₂ ZrMe)₂ μ-Me][16,6] (2) and [Cp₂ Zr(μ-Me)₂ AlMe₂ ][16,6] (3). The theoretical NMR spectra of these species were compared to experimental spectra of MAO and Cp₂ ZrMe₂ and found to be in good agreement with the reported data and assignments. These studies confirm that 16,6 is a very suitable model for the activators present in MAO but highlight the difficulty in accurately calculating thermodynamic quantities for molecules in this size regime.

Polymethylaluminoxane organic frameworks (sMAOF) – highly active supports for slurry phase ethylene polymerisation

A series of modified solid polymethylaluminoxane (sMAO) catalyst supports have been developed for slurry phase ethylene polymerisation, using aryl di-ol modifier groups.

The mechanism of the reaction between MAO and TMA: DFT study of the electronic structure and characterization of transition states for [AlOMe]6, [AlOMe]9 and [AlOMe]16 cages

Methylaluminoxane (MAO) and trimethylaluminium (TMA) are relevant compounds in organometallic catalysis. Despite many published studies, aspects of their interaction persist an unsolved puzzle. Hence, in this work, we used quantum mechanic approaches based on density functional theory to study this topic. Our calculations revealed that interaction between MAO and TMA occurs initially by the formation of an intermediary Lewis adduct. In agreement with the latent acidity concept, the activation energy for the tensioned Al-O bond break is small, and changes with the local environment of the MAO cages. Breakage of bond belonging to two square faces requires between 4.20 and 5.80 kcal/mol, whereas square-hexagonal faces demand 0.61-9.43 kcal/mol. The products of this reaction present a terminal, acidic 3-coordinate aluminum atom, that can be capped by another TMA molecules. However, our computations suggest that entropic effects may prevent this reaction from occurring at all these sites in the MAO models studied. Additionally, we also characterize the inter/intramolecular methane elimination mechanism. These reactions are not feasible at room temperature but may occur at high temperatures.

Reactivity Trends of Lewis Acidic Sites in Methylaluminoxane and Some of Its Modifications

The established model cluster (AlOMe)16(AlMe3)6 for methylaluminoxane (MAO) cocatalyst has been studied by density functional theory, aiming to rationalize the different behaviors of unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol), highlighted in previous experimental studies. The tendency of the three model Lewis acidic sites A-C to release neutral Al fragments (i.e., AlMe2R; R = Me or bht) or transient aluminum cations (i.e., [AlMeR]+) has been investigated both in the absence and in the presence of neutral N-donors. Sites C are most likely responsible for the activation capabilities of TMA-rich MAO, but TMA depletion destabilizes them, possibly inducing structural rearrangements. The remaining sites A and B, albeit of lower Lewis acidity, should be still able to release cationic Al fragments when TMA-depleted modified MAOs are treated with N-donors (e.g. [AlMe(bht)]+ from MAO/BHT). These findings provide tentative interpretations for earlier observations of donor-dependent ionization tendencies of MAO and MAO/BHT and how TMA depleted MAOs can still be potent activators.

Extraction of Reliable Molecular Information from Diffusion NMR Spectroscopy: Hydrodynamic Volume or Molecular Mass?

Measuring accurate translational self-diffusion coefficients (D_t ) by NMR techniques with modern spectrometers has become rather routine. In contrast, the derivation of reliable molecular information therefrom still remains a nontrivial task. In this paper, two established approaches to estimating molecular size in terms of hydrodynamic volume (V_H ) or molecular weight (M) are compared. Ad hoc designed experiments allowed the critical aspects of their application to be explored by translating relatively complex theoretical principles into practical take-home messages. For instance, comparing the D_t values of three isosteric Cp₂ MCl₂ complexes (Cp=cyclopentadienyl, M=Ti, Zr, Hf), having significantly different molecular mass, provided an empirical demonstration that V_H is the critical molecular property affecting D_t . This central concept served to clarify the assumptions behind the derivation of D_t =ƒ(M) power laws from the Stokes-Einstein equation. Some pitfalls in establishing log (D_t ) versus log (M) linear correlations for a set of species have been highlighted by further investigations of selected examples. The effectiveness of the Stokes-Einstein equation itself in describing the aggregation or polymerization of differently shaped species has been explored by comparing, for example, a ball-shaped silsesquioxane cage with its cigar-like dimeric form, or styrene with polystyrene macromolecules.

The effect of phenolic compounds on salicylaldimine nickel-catalyzed ethylene oligomerization

A salen nickel complex has been prepared in good yield with ethylenediamine, salicylaldehyde, and NiCl2·6H2O as raw materials. The structure of the complex was characterized by FTIR, 1H NMR, UV, and ESI-MS. Upon activation with methylaluminoxane (MAO), the precatalyst showed high activity for ethylene oligomerization. To reduce the simultaneous production of insoluble polymers during the nickel-catalyzed ethylene oligomerization, a series of phenolic compounds were introduced as modifiers for the production of linear α-olefins. The researched result showed that the phenolic compounds have a significant impact on the selectivity of oligomers and the concentration of polymers. With the increase of phenolic compounds, the content of polymers decreased and the distribution of oligomers gradually shifted toward lighter olefins. The sterically hindered 4-tert-butyphenol proved to be an especially efficient polymer-retarding modifier among the studied phenolic compounds in this work. Furthermore, the retarding effect of phenolic compounds toward insoluble polymers may be mainly related to their interaction with MAO, giving rise to larger MAO aggregates.

Modifying methylalumoxane via alkyl exchange

Methylalumoxane (MAO) ionizes highly selectively in the presence of octamethyltrisiloxane (OMTS) to generate [Me₂Al·OMTS]⁺ [(MeAlO)₁₆(Me₃Al)₆Me]^-. We can take advantage of this transformation to examine the reactivity of a key component of MAO using electrospray ionization mass spectrometry (ESI-MS), and here we describe the reactivity of this pair of ions with other trialkyl aluminum (R₃Al) components. Using continuous injection methods, we found Et₃Al to exchange much faster and extensively at room temperature in fluorobenzene (t_½∼2 s, up to 25 exchanges of Me for Et) than iBu₃Al (t_½∼40 s, up to 11 exchanges) or Oct₃Al (t_½∼200 s, up to 7 exchanges). The exchanges are reversible and the methyl groups on the cation are also observed to exchange with the added R₃Al species. These results point to the reactive components of MAO having a structure that deviates significantly from the cage-like motifs studied to date.

Oxidation of Methylalumoxane Oligomers

The anions formed from methylalumoxane (MAO) and suitable donors (e.g. octamethyltrisiloxane) are amenable to mass spectrometric (MS) analysis. Their composition as deduced from this data allows direct insight into the chemical transformations of their neutral precursors. One such process is oxidation, which is well-known to be facile for MAO without any clear idea of what actually occurs at a molecular level. Addition of O₂ to MAO results in immediate gelation, but MS analysis reveals no corresponding change to the composition of the principal oligomeric anions. A slow (hours) reaction does occur that involves net incorporation of Me₂ AlOMe into the oligomeric anions, and the identities of the OMe-containing anions were confirmed by ¹ H NMR spectroscopy, MS/MS analysis, and addition of an authentic sample of Me₂ AlOMe to MAO. The result tallies with the fact that addition of O₂ to MAO produces Me₂ AlOMe from free Me₃ Al which eventually leads to formation of oxidized MAO oligomers and changes in ion abundance. Aging of the oxygenated MAO results in further growth of the oligomers similar to that of the non-oxidized species. Mass spectrometric analysis therefore reveals useful insights into the environmental history of a given MAO batch.

Multi-Alkenylsilsesquioxanes as Comonomers and Active Species Modifiers of Metallocene Catalyst in Copolymerization with Ethylene

The copolymers of ethylene (E) with open-caged iso-butyl-substituted tri-alkenyl-silsesquioxanes (POSS-6-3 and POSS-10-3) and phenyl-substituted tetra-alkenyl-silsesquioxane (POSS-10-4) were synthesized by copolymerization over the ansa-metallocene catalyst. The influence of the kind of silsesquioxane and of the copolymerization conditions on the reaction performance and on the properties of the copolymers was studied. In the case of copolymerization of E/POSS-6-3, the positive comonomer effect was observed, which was associated with the influence of POSS-6-3 on transformation of the bimetallic ion pair to the active catalytic species. Functionality of silsesquioxanes and polymerization parameters affected the polyhedral oligomeric silsesquioxanes (POSS) contents in the copolymers which varied in the range of 1.33–7.43 wt %. Tri-alkenyl-silsesquioxanes were incorporated into the polymer chain as pendant groups while the tetra-alkenyl-silsesquioxane derivative could act as a cross-linking agent which was proved by the changes in the contents of unsaturated end groups, by the glass transition temperature values, and by the gel contents (up to 81.3% for E/POSS-10-4). Incorporation of multi-alkenyl-POSS into the polymer chain affected also the melting and crystallization behaviors.

Role(s) of TMA in polymerization

Quenched-flow data for propene polymerization with rac-Me2Si(2-Me-4-Ph-1-indenyl)2ZrCl2/MAO support a picture where removal of MAO qualitatively changes the kinetic profile from a mainly enthalpic to a mainly entropic barrier. DFT studies suggest that a not previously recognized singly-bridged end-on coordination mode of Me6Al2 to catalytically active centers may be kinetically relevant as a resting state. In contrast, the more traditional doubly-bridged complex of Me3Al is proposed to be more relevant to chain transfer to cocatalyst.

Disclosing the multi-faceted world of weakly interacting inorganic systems by means of NMR spectroscopy

The potential of NMR spectroscopy to investigate inorganic systems whose structure and reactivity is affected by non-covalent interactions is described; supramolecular assemblies based on relatively unusual intermolecular forces or on more classical ones, still rather unexplored in solution, are considered.

Exploring the effects of phenolic compounds on bis(imino)pyridine iron-catalyzed ethylene oligomerization

Polymer formation could be efficiently retarded with the activation of phenol-modified MAOs in the iron-catalyzed oligomerization of ethylene.

Mass spectrometric characterization of methylaluminoxane-activated metallocene complexes

Electrospray-ionization mass spectrometric studies of poly(methylaluminoxane) (MAO) in the presence of [Cp2 ZrMe2 ], [Cp2 ZrMe(Cl)], and [Cp2 ZrCl2 ] in fluorobenzene (PhF) solution are reported. The results demonstrate that alkylation and ionization are separate events that occur at competitive rates in a polar solvent. Furthermore, there are significant differences in ion-pair speciation that result from the use of metallocene dichloride complexes in comparison to alkylated precursors at otherwise identical Al/Zr ratios. Finally, the counter anions that form are dependent on the choice of precursor and Al/Zr ratio; halogenated aluminoxane anions [(MeAlO)x (Me3 Al)y-z (Me2 AlCl)z Me](-) (z=1, 2, 3…︁) are observed using metal chloride complexes and under some conditions may predominate over their non-halogenated precursors [(MeAlO)x (Me3 Al)y Me](-) . Specifically, this halogenation process appears selective for the anions that form in comparison to the neutral components of MAO. Only at very high Al/Zr ratios is the same "native" anion distribution observed when using [Cp2 ZrCl2 ] when compared with [Cp2 ZrMe2 ]. Together, the results suggest that the need for a large excess of MAO when using metallocene dichloride complexes is a reflection of competitive alkylation vs. ionization, the persistence of unreactive, homodinuclear ion pairs in the case of [Cp2 ZrCl2 ], as well as a change in ion pairing resulting from modification of the anions formed at lower Al/Zr ratios. Models for neutral precursors and anions are examined computationally.

Formation of octameric methylaluminoxanes by hydrolysis of trimethylaluminum and the mechanisms of catalyst activation in single-site α-olefin polymerization catalysis

Hydrolysis of trimethylaluminum (TMA) leads to the formation of methylaluminoxanes (MAO) of general formula (MeAlO)n (AlMe3)m. The thermodynamically favored pathway of MAO formation is followed up to n=8, showing the major impact of associated TMA on the structural characteristics of the MAOs. The MAOs bind up to five TMA molecules, thereby inducing transition from cages into rings and sheets. Zirconocene catalyst activation studies using model MAO co-catalysts show the decisive role of the associated TMA in forming the catalytically active sites. Catalyst activation can take place either by Lewis-acidic abstraction of an alkyl or halide ligand from the precatalyst or by reaction of the precatalyst with an MAO-derived AlMe2(+) cation. Thermodynamics suggest that activation through AlMe2(+) transfer is the dominant mechanism because sites that are able to release AlMe2(+) are more abundant than Lewis-acidic sites. The model catalyst system is demonstrated to polymerize ethene.

NMR spectroscopy and X-ray characterisation of cationic N-heteroaryl-pyridylamido Zr(IV) complexes: a further level of complexity for the elusive active species of pyridylamido olefin polymerisation catalysts

New [(N(-),N,N(-))ZrR2] dialkyl complexes (N(-),N,N(-)=pyrrolyl-pyridyl-amido or indolyl-pyridyl-amido; R=Me or CH2Ph) have been synthesised and tested as pre-catalysts for ethene and propene polymerisation in combination with different activators, such as B(C6F5)3, [Ph3C][B(C6F5)4], [HNMe2Ph][B(C6F5)4] or solid AlMe3-depleted methylaluminoxane (DMAO). Polyethylene (M(w)>2 MDa and M(w)/M(n)= 1.3-1.6) has been produced if pre-catalysts were activated with 1000 equivalents of DMAO (based on Al) [activity >1000 kg(PE)(mol([Zr]) h mol atm)(-1)] or by using a higher pre-catalyst concentration and a mixture of [HNPhMe2][B(C6F5)4] (1 equiv) and AliBu2H (60 equiv). In the case of propene polymerisation, activity has been observed only if pre-catalysts were treated with an excess of AliBu2H prior to addition of DMAO, which led to highly isotactic polypropylene ([mmmm]>95%). Neutral pre-catalysts and ion pairs derived from their activation have been characterised in solution by using advanced 1D and 2D NMR spectroscopy experiments. The detection and rationalisation of intercationic NOEs clearly showed the formation of dimeric species in which some pyrrolyl or indolyl π-electron density of one unit is engaged in stabilising the metal centre of the other unit, which relegates the counterions in the second coordination sphere. The solid-state structure of the dimeric indolyl-pyridyl-amidomethylzirconium derivative, determined by X-ray diffraction studies, points toward a weak Zr···η(3)-indolyl interaction. It can be hypothesised that the formation of dimeric cationic species hampers monomer coordination (especially of less reactive α-olefins) and that addition of AliBu2H is crucial to split the homodimers.