Single-source-precursor synthesis of dense SiC/HfC(x)N(1-x)-based ultrahigh-temperature ceramic nanocomposites

Fabrication, Microstructural Evolution, and Mechanical Properties of SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C Nanocomposites

A dense monolithic SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C high-entropy ceramic nanocomposite was prepared using a polymer-derived ceramic (PDC) method combined with spark plasma sintering (SPS). The microstructural evolution and mechanical properties of the obtained nanocomposites were characterized by X-ray diffractometer (XRD), transmission electron microscope (TEM), scanning-electron microscope (SEM), and nanoindentation. The results indicate that the phase composition of SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C can be adjusted by modifying the metal content of the single-source precursor (SSP) through molecular design. The resulting precursor exhibits an exceptionally high ceramic yield, with mass retention of over 90% at 1100 °C, which guarantees the densification of the final SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C composites. The PDC route facilitates the in situ formation of a high-entropy phase within the ceramic matrix under low temperature pyrolysis conditions. Combined with SPS, a dense monolithic SiC/(Hf0.25Ta0.25Zr0.25Nb0.25)C/C nanocomposite was obtained, exhibiting an open porosity of 0.41 vol%, nano-hardness of 27.47 ± 0.46 GPa, elastic modulus of 324.00 ± 13.60 GPa, and fracture toughness of 3.59 ± 0.24 MPa·m0.5, demonstrating excellent mechanical properties.

Enhancing electrical conductivity in zirconium-doped SiC ceramics through synergistic effects of crystal structure and free carbon control

Polymer-derived ceramics (PDCs) have risen to prominence for applications in electrochemical energy storage, electromagnetic absorbing, and sensing materials, among others. However, a multitude of critical properties in PDCs are still limited by their intrinsic poor electrical conductivity. Herein, novel vinyl and zirconium-modified polycarbosilane precursors with improved electrical conductivity were synthesized through a Grignard coupling reaction of vinyl magnesium chloride and zirconocene dichloride, followed by the insertion polymerization with dichlorodimethylsilane and sodium. Our findings reveal a complex structural evolution from amorphous ZrO2 to distinct phases like m-ZrO2, t-ZrO2, and ZrC. This transformation significantly impacts the distribution and morphology of free carbon ribbons, influencing the material conductive network and resulting in an enhanced electrical conductivity of 0.28 S cm-1 and reduced bandgap. Through density functional theory analysis, a unique interaction between the energy bands of the carbon ribbons and the native cell is discovered, leading to a narrowed energy bandgap and conductive behavior. This advancement not only offers insight into the material structure-conductivity relationship but also opens new avenues for applications such as lithium battery anodes.

In Situ Formation of the TiCN Phase in SiBCN Ceramic Aerogels Enabling Superior Thermal and Structural Stability up to 1800 °C

Ceramic aerogels show excellent thermal insulation and functional performance for their unique nanoporous structure. However, conventional ceramic aerogels often undergo structural collapse and performance deterioration in high-temperature environments due to sintering, crystallization, and/or phase transition. Here, we designed a TiCN/SiBCN ceramic aerogel in which the TiCN phase was in situ formed through a carbothermal reaction during pyrolysis. Benefiting from its unique pearl-necklace-like structure, the TiCN/SiBCN aerogel exhibits a high specific surface area (248 m²/g), a low thermal conductivity (0.08 W/m·K), and a considerable compressive strength (2.2 MPa). The formation of a stable TiCN phase endows the aerogel with significant resistance to thermal decomposition and crystallization up to 1800 °C. Moreover, the TiCN/SiBCN aerogel retains high surface area and low thermal conductivity after thermal treatment, indicative of the stability and reliability of the nanoporous structure. The TiCN/SiBCN ceramic aerogel with superior thermal and structural stability is an ideal candidate for structural and functional applications in high-temperature environments.

Formation of ZrC-SiC Composites from the Molecular Scale through the Synthesis of Multielement Polymers

In the field of non-oxide ceramic composites, and by using the polymer-derived ceramic route, understanding the relationship between the thermal behaviour of the preceramic polymers and their structure, leading to the mechanisms involved, is crucial. To investigate the role of Zr on the fabrication of ZrC-SiC composites, linear or hyperbranched polycarbosilanes and polyzirconocarbosilanes were synthesised through either "click-chemistry" or hydrosilylation reactions. Then, the thermal behaviours of these polymeric structures were considered, notably to understand the impact of Zr on the thermal path going to the composites. The inorganic materials were characterised by thermogravimetry-mass spectrometry (TG-MS), X-ray diffraction (XRD), and scanning electron microscopy (SEM). To link the macromolecular structure to the organisation involved during the ceramisation process, eight temperature domains were highlighted on the TG analyses, and a four-step mechanism was proposed for the polymers synthesised by a hydrosilylation reaction, as they displayed better ceramic yields. Globally, the introduction of Zr in the polymer had several effects on the temperature fragmentation mechanisms of the organometallic polymeric structures: (i) instead of stepwise mass losses, continuous fragment release prevailed; (ii) the stability of preceramic polymers was impacted, with relatively good ceramic yields; (iii) it modulated the chemical composition of the generated composites as it led, inter alia, to the consumption of free carbon.

Hydrogen Selective SiCH Inorganic-Organic Hybrid/γ-Al2O3 Composite Membranes

Solar hydrogen production via the photoelectrochemical water-splitting reaction is attractive as one of the environmental-friendly approaches for producing H₂. Since the reaction simultaneously generates H₂ and O₂, this method requires immediate H₂ recovery from the syngas including O₂ under high-humidity conditions around 50 °C. In this study, a supported mesoporous γ-Al₂O₃ membrane was modified with allyl-hydrido-polycarbosilane as a preceramic polymer and subsequently heat-treated in Ar to deliver a ternary SiCH organic–inorganic hybrid/γ-Al₂O₃ composite membrane. Relations between the polymer/hybrid conversion temperature, hydrophobicity, and H₂ affinity of the polymer-derived SiCH hybrids were studied to functionalize the composite membranes as H₂-selective under saturated water vapor partial pressure at 50 °C. As a result, the composite membranes synthesized at temperatures as low as 300–500 °C showed a H₂ permeance of 1.0–4.3 × 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ with a H₂/N₂ selectivity of 6.0–11.3 under a mixed H₂-N₂ (2:1) feed gas flow. Further modification by the 120 °C-melt impregnation of low molecular weight polycarbosilane successfully improved the H₂-permselectivity of the 500 °C-synthesized composite membrane by maintaining the H₂ permeance combined with improved H₂/N₂ selectivity as 3.5 × 10⁻⁷ mol m⁻² s⁻¹ Pa⁻¹ with 36. These results revealed a great potential of the polymer-derived SiCH hybrids as novel hydrophobic membranes for purification of solar hydrogen.

High-Temperature Stable and Metal-Free Electromagnetic Wave-Absorbing SiBCN Ceramics Derived from Carbon-Rich Hyperbranched Polyborosilazanes

High-temperature stable and metal-free siliconboron carbonitride ceramics with high electromagnetic (EM) wave-absorbing efficiency were achieved through the structural design and pyrolysis of carbon-rich hyperbranched polyborosilazane precursors with pendent phenyl groups. The introduction of benzene rings into the precursors dramatically changes the microstructure and the EM wave-absorbing property of ceramics. It reveals that the ceramics pyrolyzed from the benzene ring-containing preceramic precursors have a higher carbon content and a larger number of sp² carbons and generate crystalline carbons (graphitic carbons and tubular carbons) in situ, which lead to excellent EM wave-absorbing properties. The EM wave absorption efficiency and effective absorption bandwidth (EAB, reflection coefficient (RC) below -10 dB) can be tuned via annealing of the ceramics. The ceramics stable at 1320 °C exhibit their optimized EM wave-absorbing performance with a minimum RC (RC_min) of -71.80 dB and an EAB of 3.65 GHz (8.2-11.85 GHz). We believe that the research extends the design strategy of advanced EM wave-absorbing functional materials, which have great potential as promising absorbers in commercial or military applications.

Novel Precursor-Derived Meso-/Macroporous TiO₂/SiOC Nanocomposites with Highly Stable Anatase Nanophase Providing Visible Light Photocatalytic Activity and Superior Adsorption of Organic Dyes

Titania (TiO₂) is considered to have immense potential as a photocatalyst, the anatase phase in particular. There have been numerous attempts to push the limits of its catalytic activity to higher wavelengths to harness the visible electromagnetic radiation. Most of the investigations till date have been restricted to fine-tuning the bandgap by doping, control of defect chemistry at the surface and several to first principle simulations either with limited success or success at the cost of complexities in processing. Here, we report a simple and elegant way of preparing ceramics through precursor chemistry which involves synthesis of macroporous and mesoporous nanocomposites with in situ formation of TiO₂ nanocrystals into a robust and protecting SiOC matrix. The in situ nanoscaled TiO₂ is anatase of size 9–10 nm, which is uniformly distributed in an amorphous SiOC matrix forming a new generation of nanocomposites that combine the robustness, structural stability and durability of the SiOC matrix while achieving nanoscaled TiO₂ functionalities. The stabilization of the anatase phase even at temperature as high as 1200 °C was evident. With an average pore size of 6.8 nm, surface area of 129 m²/g (BET) and pore volume of 0.22 cm³/g (BET), mesoporosity was achieved in the nanocomposites. The composites exhibited visible light photocatalytic activity, which is attributed to the Ti–O–C/TiC bonds resulting in the reduction of band gap by 0.2 to 0.9 eV. Furthermore, the heterojunction formed between the amorphous SiOC and crystalline TiO₂ is also expected to minimize the recombination rate of electron-hole pair, making these novel nanocomposites based on TiO₂ extremely active in visible wavelength regime.

Facile synthesis, microstructure and photophysical properties of core-shell nanostructured (SiCN)/BN nanocomposites

Increasing structural complexity at nanoscale can permit superior control over photophysical properties in the precursor-derived semiconductors. We demonstrate here the synthesis of silicon carbonitride (SiCN)/boron nitride (BN) nanocomposites via a polymer precursor route wherein the cobalt polyamine complexes used as the catalyst, exhibiting novel composite structures and photophysical properties. High Resolution Transmission Electron Microscopy (HRTEM) analysis shows that the diameters of SiCN-BN core-shell nanocomposites and BN shells are 50‒400 nm and 5‒25 nm, respectively. BN nanosheets (BNNSs) are also observed with an average sheet size of 5‒15 nm. The photophysical properties of these nanocomposites are characterized using the UV-Vis and photoluminescence (PL) analyses. The as-produced composites have emission behavior including an emission lifetime of 2.5 ns (±20 ps) longer observed in BN doped SiCN than that seen for SiC nanoparticles. Our results suggest that the SiCN/BN nanocomposites act as semiconductor displaying superior width photoluminescence at wavelengths spanning the visible to near-infrared (NIR) spectral range (400‒700 nm), owing to the heterojunction of the interface between the SiC(N) nanowire core and the BN nanosheet shell.

Polymer precursor synthesis of TaC–SiC ultrahigh temperature ceramic nanocomposites

The first report on polymer precursor synthesis for TaC–SiC nanocomposties with Ta-polymer characterized by XAFS.

Metallocene Catalytic Insertion Polymerization of 1-Silene to Polycarbosilanes

Metallocene of zirconium were used as a catalyst for an insertion polymerization of 1-methylsilene directly into pre-ceramic precursor polyzirconocenecarbosilane (PZCS) during dechlorination of dichlorodimethylesilane by sodium, which exhibits high catalytic effectiveness with the maximum conversion ratio of polycarbosilane up to 91%. The average molecular weights of polymers synthesized are less than 1400, all with very narrow polymolecularities. The mechanism of catalytic polymerization was assumed to be similar to a coordination insertion polymerization of 1-olefins by metallocenes. The obtained PZCS show high ceramic yields with formation of composite ceramics of ZrC-SiC, which are novel polymeric precursors of ultra-high temperature ceramic (UHTC) fiber and composite.

Ceramic Nanocomposites from Tailor-Made Preceramic Polymers

The present Review addresses current developments related to polymer-derived ceramic nanocomposites (PDC-NCs). Different classes of preceramic polymers are briefly introduced and their conversion into ceramic materials with adjustable phase compositions and microstructures is presented. Emphasis is set on discussing the intimate relationship between the chemistry and structural architecture of the precursor and the structural features and properties of the resulting ceramic nanocomposites. Various structural and functional properties of silicon-containing ceramic nanocomposites as well as different preparative strategies to achieve nano-scaled PDC-NC-based ordered structures are highlighted, based on selected ceramic nanocomposite systems. Furthermore, prospective applications of the PDC-NCs such as high-temperature stable materials for thermal protection systems, membranes for hot gas separation purposes, materials for heterogeneous catalysis, nano-confinement materials for hydrogen storage applications as well as anode materials for secondary ion batteries are introduced and discussed in detail.

Zirconium carbide, hafnium carbide and their ternary carbide nanoparticles by an in situ polymerization route

An in situ polymerization route for the synthesis of zirconium carbide, hafnium carbide and their ternary carbide nanoparticles.