The effect of dynamic vulcanization on the morphology and biodegradability of super toughened poly(lactic acid)/unsaturated poly(ether-ester) blends

Preparing a super-tough polylactic acid (PLA) material while maintaining its biodegradability is a significant challenge. This study synthesized a biodegradable unsaturated poly(butylene succinate-co-fumarate)-poly(ethylene glycol) multiblock copolymer (PBSFG) and dynamically vulcanized it with PLA to obtain super-tough blends. The PBSFG self-vulcanized and formed a crosslinked "hard-soft" core-shell rubber phase in the blending process, where the PBSF segment acted as the core and PEG as the shell. As a result, the elongation at break and notched Izod impact strength of PLA increased significantly from 3 % to 66 % and from 3.2 to 58.0 kJ/m2, respectively. Furthermore, adding a small amount of dicumyl peroxide (DCP) promoted dynamic vulcanization and improved the compatibility between PLA and PBSFG. With the addition of 0.03 % DCP, the elongation at break and notched Izod impact strength of PLA/PBSFG were further increased to 218 % and 88.9 kJ/m2, respectively. Meanwhile, the crystallization rate of PLA was enhanced by the addition of PBSFG and DCP. The PLA/PBSFG blends also degraded in a proteinase K Tris-HCl buffered buffer solution. Finally, fully biodegradable and super-tough PLA blends were achieved.

Substantially Enhanced Stereocomplex Crystallization of Poly(L-Lactide)/Poly(D-Lactide) Blends by the Formation of Multi-Arm Stereo-Block Copolymers

Stereocomplex-type polylactide (SC-PLA) created by alternate packing of poly(L-lactide) (PLLA) and poly(D-lactide) (PDLA) chains in a crystalline state has emerged as a growingly popular engineering bioplastic that possesses excellent hydrolytic stability and thermomechanical properties. However, it is extremely difficult to acquire high-performance SC-PLA products via melt-processing of high-molecular-weight PLLA/PDLA blends because both SC crystallites and homocrystallites (HCs) are competitively formed in the melt-crystallization. Herein, a facile yet powerful way was employed to boost SC formation by introducing trace amounts of some epoxy-functionalized small-molecule modifiers into the enantiomeric blends during reactive melt-blending. The results show that the SC formation is considerably enhanced with the in situ generation of multi-arm stereo-block PLA copolymers, based on the reaction between epoxy groups of the modifiers and hydroxyl end groups of PLAs. More impressively, it is intriguing to find that the introduction of only 0.5 wt% modifiers can induce exclusive SC formation in the blends upon isothermal and non-isothermal melt-crystallizations. The outstanding SC crystallizability might be attributed to the suppressing effect of such unique copolymers on the separation of the alternately arranged PLLA/PDLA chain segments in molten state as a compatibilizer. Furthermore, the generation of these copolymers does not result in a significant increase in melt viscosity of the blends. These findings suggest new opportunities for the high-throughput processing of SC-PLA materials into useful products.

Effects of blending sequences and molecular structures of the compatibilizers on the morphology and properties of PLLA/ABS blends

The effects of molecular structures of the compatibilizers and blending sequences on the morphology and properties of the immiscible poly(l-lactide)/acrylonitrile-butadiene-styrene (PLLA/ABS) blend are investigated herein. The comb-like polymers (RC), which are constituted by a poly(methyl methacrylate) (PMMA) backbone and side chains and a few epoxy groups distributed randomly along the backbone, are found to be better compatibilizers for improving the morphology and mechanical properties of the PLLA/ABS blend, compared to linear polymers (RL) constituted by a PMMA backbone and epoxy groups along the backbone. In addition, the blending sequence, which dictates the extent of grafting reaction between carboxyl end groups of PLLA and epoxy groups in the RL and RC compatibilizers, is found to influence the diffusion and location of the in situ formed RL-g-PLLA and RC-g-PLLA polymers in the blend system. By blending RL or RC polymers with ABS phase firstly, the epoxy groups are diluted by ABS phase; thus, during the second step, blending with PLLA phase, lightly grafted polymers are formed. This method is found to be the best sequence to compatibilize the PLLA/ABS system. When the PLLA phase is mixed with the compatibilizers firstly, the highly grafted polymers are prone to be trapped in the PLLA phase, because the PMMA segments are shielded by the densely grafted PLLA segments from interacting efficiently with the ABS phase, and thus the morphology and mechanical properties of the blend deteriorate accordingly.

The morphology and properties of compatibilized PLLA/ABS blends can be optimized by using appropriate compatibilizers and blending sequences.

Crystallization, rheology and mechanical properties of the blends of poly(l-lactide) with supramolecular polymers based on poly(d-lactide)–poly(ε-caprolactone-co-δ-valerolactone)–poly(d-lactide) triblock copolymers

In this study, we investigated the blending of poly(l-lactide) (PLLA) with supramolecular polymers based on poly(d-lactide)–poly(ε-caprolactone-co-δ-valerolactone)–poly(d-lactide) (PDLA–PCVL–PDLA) triblock copolymers as an efficient way to modify PLLA. The supramolecular polymers (SMP) were synthesized by the terminal functionalization of the PDLA–PCVL–PDLA copolymers with 2-ureido-4[1H]-pyrimidinone (UPy). The structure, thermal properties and rheological behavior of the synthesized supramolecular polymers were studied; we found that the formation of the UPy dimers expanded the molecular chain of the polymer and the incorporation of the UPy groups suppressed the crystallization of polymers. In addition, the synthesized supramolecular polymers had a low glass transition temperature of about −50 °C, showing the characteristics of elastomers. On this basis, superior properties such as a fast crystallization rate, high melt strength, and toughness of fully bio-based, i.e., PLA-based materials were achieved simultaneously by blending PLLA with the synthesized supramolecular polymers. In the PLLA/SMP blends, PLLA could form a stereocomplex with its enantiomeric PDLA blocks of supramolecular polymers, and the stereocomplex crystals with the cross-linking networks reinforced the melt strength of the PLLA/SMP blends. The influences of the SMP composition and the SMP content in the PLLA matrix on crystallization and mechanical properties were analyzed. The supramolecular polymers SMP0.49 and SMP1.04 showed a reverse effect on the crystallization of PLLA. Tensile tests revealed that the lower content of the synthesized supramolecular polymers could achieve toughening of the PLLA matrix. Therefore, the introduction of supramolecular polymers based on PDLA–PCVL–PDLA is an effective way to control the crystallization, rheology and mechanical properties of PLLA.

Supramolecular polymer based on PDLA–PCVL–PDLA triblock copolymer was used for the modification of PLLA, and the results showed that it is an effective way to control the crystallization, rheology and mechanical properties of PLLA.

Toward Super-Tough Poly(l-lactide) via Constructing Pseudo-Cross-link Network in Toughening Phase Anchored by Stereocomplex Crystallites at the Interface

We demonstrated a novel strategy to toughen poly(l-lactide) (PLLA) by constructing pseudo-cross-link networks based on chain entanglements of long-chain branched structure in the toughening phase, which were anchored by stereocomplex (SC) crystallites at the interface. The formation of pseudo-cross-link network was achieved by simple blending of the copolymer of long-chain branched polycaprolactone and poly(d-lactide) (LB-PCL- b-DLA) with PLLA without introducing any chemical cross-linking structure or nonbiodegradable component. The microscopic morphology analysis suggests that the interface-formed SC crystallites not only enhanced the interfacial interaction between LB-PCL and PLLA but also obviously increased the matrix crystallization rate. Different from those blends without SC crystallites or long-chain branched structures, nano-microgels were observed in chloroform solution of the PLLA/LB-PCL- b-DLA blend, suggesting the formation of pseudo-cross-link network. The pseudo-cross-link network in LB-PCL toughening phase endows PLLA a significantly improved impact toughness (49.5 kJ/m²), which is almost 13 times than that of neat PLLA. Moreover, matrix crystallinity and spherulite size of the PLLA matrix also play significant roles in toughening. Only sufficiently crystallized PLLA with proper spherulite size can effectively trigger the matrix shear yielding, meanwhile, facilitate the energy dissipating.

Grafting Modification of the Reactive Core-Shell Particles to Enhance the Toughening Ability of Polylactide

In order to overcome the brittleness of polylactide (PLA), reactive core-shell particles (RCS) with polybutadiene as core and methyl methacrylate-co-styrene-co-glycidyl methacrylate as shell were prepared to toughen PLA. Tert-dodecyl mercaptan (TDDM) was used as chain transfer agent to modify the grafting properties (such as grafting degree, shell thickness, internal and external grafting) of the core-shell particles. The introduction of TDDM decreased the grafting degree, shell thickness and the T_g of the core phase. When the content of TDDM was lower than 1.15%, the RCS particles dispersed in the PLA matrix uniformly-otherwise, agglomeration took place. The addition of RCS particles induced a higher cold crystallization temperature and a lower melting temperature of PLA which indicated the decreased crystallization ability of PLA. Dynamic mechanical analysis (DMA) results proved the good miscibility between PLA and the RCS particles and the increase of TDDM in RCS induced higher storage modulus of PLA/RCS blends. Suitable TDDM addition improved the toughening ability of RCS particles for PLA. In the present research, PLA/RCS-T4 (RCS-T4: the reactive core-shell particles with 0.76 wt % TDDM addition) blends displayed much better impact strength than other blends due to the easier cavitation/debonding ability and good dispersion morphology of the RCS-T4 particles. When the RCS-T4 content was 25 wt %, the impact strength of PLA/RCS-T4 blend reached 768 J/m, which was more than 25 times that of the pure PLA.

Making a Supertough Flame-Retardant Polylactide Composite through Reactive Blending with Ethylene-Acrylic Ester-Glycidyl Methacrylate Terpolymer and Addition of Aluminum Hypophosphite

Biocompatible and biodegradable polylactide (PLA) composites with supertough mechanical property and sufficient flame retardancy were fabricated by employing a facile approach involving reactive blending of PLA and ethylene-acrylic ester-glycidyl methacrylate terpolymer (EGMA), with the addition of aluminum hypophosphite (AHP) as an effective flame retardant. In consideration of the balance between mechanical property and flame retardancy, the optimal formula was taking a PLA/EGMA 80/20 blend (supertough STPLA) as the matrix and adding 20 wt % of AHP (relative to the mass of STPLA) as the flame retardant, coded as STPLA/20AHP. The mechanical property test showed that for STPLA/20AHP the elongation at break was increased by about 22 times and the notched Izod impact strength was enhanced by approximately 11 times as compared to those for neat PLA. The flame-retardant property test showed that for STPLA/20AHP the limiting oxygen index value reached 26.6% and the UL-94 V0 rating test was passed. Thermogravimetric analysis, microscale combustion calorimetry, and cone calorimeter were further applied to reveal the thermal stability and combustion behaviors of STPLA/xAHP, respectively, where x indicated the mass content of AHP in percentage. The phase separation morphology, dispersion of AHP particles in STPLA matrix, and fracture surfaces and char residues after flame burning were examined by phase contrast optical microscopy and scanning electron microscopy, respectively, which helped comprehend the results obtained from the mechanical property and flame retardancy tests. The supertough STPLA/xAHP, with sufficient flame retardancy as prepared in this work, could have a potential for engineering applications.

Poly(lactic acid) stereocomplexes: A decade of progress

Upon blending enantiomeric poly(l-lactide) [i.e., poly(l-lactic acid) (PLLA)] and poly(d-lactide) (PDLA) [i.e., poly(d-lactic acid) (PDLA)] or synthesis of stereo block poly(lactide) [i.e., poly(lactic acid) (PLA)], a stereocomplex (SC) is formed. PLA SC has a higher melting temperature (or heat resistance), mechanical performance, and hydrolysis-resistance compared to those of neat PLLA and PDLA. Because of such effects, PLA SC has been extensively studied in terms of biomedical and pharmaceutical applications as well as commodity, industrial, and environmental applications. Stereocomplexation stabilizes and strengthens PLA-based hydrogel or nanoparticles for biomedical applications. Stereocomplexation increases the barrier property of PLA-based materials and thereby prolongs drug release from PLA based materials. In addition, PLA SC is attracting significant attention because it can act as a nucleating agent for the widely used biobased polymer PLLA and thereby the heat resistance of PLLA-based materials can be enhanced. Interestingly, a wide variety of SCs other than PLA SC are found to have been formed in the enantiomeric substituted PLA blends and stereo block substituted PLA polymers. In the present review article, a decade of progress in investigation of PLA SCs is summarized.

Toward "Green" Hybrid Materials: Core-Shell Particles with Enhanced Impact Energy Absorbing Ability

Restrained properties of "green" degradable products drive the creation of materials with innovative structures and retained eco-attributes. Herein, we introduce the creation of impact modifiers in the form of core-shell (CS) particles toward the creation of "green" composite materials. Particles with CS structure constituted of PLA stereocomplex (PLASC) and a rubbery phase of poly(ε-caprolactone-co-d,l-lactide) (P[CL-co-LA]) were successfully achieved by spray droplet atomization. A synergistic association of the soft P[CL-co-LA] and hard PLASC domains in the core-shell structure induced unique thermo-mechanical effects on the PLA-based composites. The core-shell particles enhanced the crystallization of PLA matrices by acting as nucleating agents. The core-shell particles functioned efficiently as impact modifiers with minimal effect on the composites stiffness and strength. These findings provide a new platform for scalable design of polymeric-based structures to be used in the creation of advanced degradable materials.

WITHDRAWN: PLA Stereocomplexes: A Decade of Progress

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Stereocomplex crystallites induce simultaneous enhancement in impact toughness and heat resistance of injection-molded polylactide/polyurethane blends

A promising strategy for the manufacture of super-toughened and heat-resistant PLLA/elastomer blends by using practical melt processing technology with the aid of stereocomplex crystallites is presented.

Application of supercritical CO2 as the processing medium to tune impact fracture behavior of polypropylene/poly(ethylene-co-octene) blends

The new approach of applying scCO₂ as a processing medium was proven effective in tuning the fracture behavior of PP/POE blends.

Realizing simultaneous reinforcement and toughening in polypropylene based on polypropylene/elastomer via control of the crystalline structure and dispersed phase morphology

Realizing simultaneous reinforcement and toughening in polypropylene based on polypropylene/elastomer via controlling crystalline structure and dispersed phase morphology.

Homocomposites of Polylactide (PLA) with Induced Interfacial Stereocomplex Crystallites

The demand for "green" degradable composite materials increases with growing environmental awareness. The key challenge is achieving the preferred physical properties and maintaining their eco-attributes in terms of the degradability of the matrix and the filler. Herein, we have designed a series of "green" homocomposites materials based purely on polylactide (PLA) polymers with different structures. Film-extruded homocomposites were prepared by melt-blending PLA matrixes (which had different degrees of crystallinity) with PLLA and PLA stereocomplex (SC) particles. The PLLA and SC particles were spherical and with 300-500 nm size. Interfacial crystalline structures in the form of stereocomplexes were obtained for certain particulate-homocomposite formulations. These SC crystallites were found at the particle/matrix interface when adding PLLA particles to a PLA matrix with d-lactide units, as confirmed by XRD and DSC data analyses. For all homocomposites, the PLLA and SC particles acted as nucleating agents and enhanced the crystallization of the PLA matrixes. The SC particles were more rigid and had a higher Young's modulus compared with the PLLA particles. The mechanical properties of the homocomposites varied with particle size, rigidity, and the interfacial adhesion between the particles and the matrix. An improved tensile strength in the homocomposites was achieved from the interfacial stereocomplex formation. Hereafter, homocomposites with tunable crystalline arrangements and subsequently physical properties, are promising alternatives in strive for eco-composites and by this, creating materials that are completely degradable and sustainable.

Largely improved fracture toughness of an immiscible poly(l-lactide)/ethylene-co-vinyl acetate blend achieved by adding carbon nanotubes

Through the bridging effect of CNTs, the fracture toughness of the immiscible PLLA/EVA blend was greatly improved.