Synthesis of graphene with different layers on paper-like sintered stainless steel fibers and its application as a metal-free catalyst for catalytic wet peroxide oxidation of phenol

Different layers of graphene (Gr) films are prepared on the paper-like sintered stainless steel fibers (PSSF) support with three-dimensional structure by CVD method. The effects of acetylene flow rate, deposition time, and deposition temperature on the properties of PSSF-Gr are investigated by EDS, AFM, SEM, TEM, and Raman spectroscopy, respectively. Then, the catalytic performances of PSSF-Gr with different layers of Gr films as metal-free catalysts for catalytic wet peroxide oxidation (CWPO) of phenol are assessed in the continuous fixed-bed reactor. The catalytic results demonstrate that the PSSF-Gr catalyst with single layer graphene film achieves the best catalytic performance (phenol and TOC removal efficiency reach 99% and 73%, respectively) after continuously operating for 6 h. Under the treatment of the PSSF-Gr catalyst with single-layer graphene, total phenol oxidation and excellent TOC removal (maintain about 71%) have been achieved for the long-term operation (38 h). Moreover, the phenol conversion of blank experiment (without catalyst) and PSSF are around 40%, which are caused by thermal degradation and thus, the excellent catalytic activity of PSSF-Gr is ascribed to graphene. Like other Fenton's catalysts, the catalytic mechanism of PSSF-Gr catalyst in phenol degradation is also a ·OH mechanism.

Comparative Study of the Electrochemical, Biomedical, and Thermal Properties of Natural and Synthetic Nanomaterials

In this research, natural nanomaterials including cellulose nanocrystal (CNC), nanofiber cellulose (NFC), and synthetic nanoparticles such as carbon nanofiber (CNF) and carbon nanotube (CNT) with different structures, sizes, and surface areas were produced and analyzed. The most significant contribution of this study is to evaluate and compare these nanomaterials based on the effects of their structures and morphologies on their electrochemical, biomedical, and thermal properties. Based on the obtained results, the natural nanomaterials with low dimension and surface area have zero cytotoxicity effects on the living cells at 12.5 and 3.125 μg/ml concentrations of NFC and CNC, respectively. Meanwhile, synthetic nanomaterials with the high surface area around 15.3-21.1 m²/g and significant thermal stability (480 °C-600 °C) enhance the output of electrode by creating a higher surface area and decreasing the current flow resistance.

Synthesis of Different Layers of Graphene on Stainless Steel Using the CVD Method

In this study, different types of graphene, including single-, few-, and multi-layer graphene, were grown on a stainless steel (SS) mesh coated with Cu catalyst by using the chemical vapor deposition (CVD) method. Even though the SS mesh consisted of different types of metals, such as Fe, Ni, and Cr, which can also be used as catalysts, the reason for coating Cu catalyst on the SS surface had been related to the nature of the Cu, which promotes the growth of graphene with high quality and quantity at low temperature and time. The reaction temperature and run time, as the most important parameters of the CVD method, were varied, and thus led to the synthesis of different layers of graphene. Moreover, the presence of single-, few-, and multi-layer graphene was confirmed by employing two techniques, namely transmission electron microscopy (TEM) and Raman spectroscopy. On top of that, electron dispersive X-ray (EDX) was further applied to establish the influence of the CVD parameters on the growth of graphene.

Core/Shell Structure of Ni/NiO Encapsulated in Carbon Nanosphere Coated with Few- and Multi-Layered Graphene: Synthesis, Mechanism and Application

This paper focuses on the synthesis and mechanism of carbon nanospheres (CNS) coated with few- and multi-layered graphene (FLG, MLG). The graphitic carbon encapsulates the core/shell structure of the Ni/NiO nanoparticles via the chemical vapor deposition (CVD) method. The application of the resulting CNS and hybrids of CNS-FLG and CNS-MLG as reinforcement nanofillers in a polypropylene (PP) matrix were studied from the aspects of mechanical and thermal characteristics. In this research, to synthesize carbon nanostructures, nickel nitrate hexahydrate (Ni(NO₃)₂·6H₂O) and acetylene (C₂H₂) were used as the catalyst source and carbon source, respectively. Besides, the morphology, structure and graphitization of the resulting carbon nanostructures were investigated. On the other hand, the mechanisms of CNS growth and the synthesis of graphene sheets on the CNS surface were studied. Finally, the mechanical and thermal properties of the CNS/PP, CNS-FLG/PP, and CNS-MLG/PP composites were analyzed by applying tensile test and thermogravimetric analysis (TGA), respectively.

Effects of Thickness and Amount of Carbon Nanofiber Coated Carbon Fiber on Improving the Mechanical Properties of Nanocomposites

In the current study, carbon nanofibers (CNFs) were grown on a carbon fiber (CF) surface by using the chemical vapor deposition method (CVD) and the influences of some parameters of the CVD method on improving the mechanical properties of a polypropylene (PP) composite were investigated. To obtain an optimum surface area, thickness, and yield of the CNFs, the parameters of the chemical vapor deposition (CVD) method, such as catalyst concentration, reaction temperature, reaction time, and hydrocarbon flow rate, were optimized. It was observed that the optimal surface area, thickness, and yield of the CNFs caused more adhesion of the fibers with the PP matrix, which enhanced the composite properties. Besides this, the effectiveness of reinforcement of fillers was fitted with a mathematical model obtaining good agreement between the experimental result and the theoretical prediction. By applying scanning electronic microscope (SEM), transmission electron microscope (TEM), and Raman spectroscopy, the surface morphology and structural information of the resultant CF-CNF were analyzed. Additionally, SEM images and a mechanical test of the composite with a proper layer of CNFs on the CF revealed not only a compactness effect but also the thickness and surface area roles of the CNF layers in improving the mechanical properties of the composites.

Effects of the surface modification of carbon fiber by growing different types of carbon nanomaterials on the mechanical and thermal properties of polypropylene

The potential usage of different types of carbon nanomaterials such as carbon nanofiber (CNF), carbon nanotube (CNT) and graphene (G) flake and also CNF–G and CNT–G on the carbon fiber (CF) surface as fillers in composites, is discussed in this paper.

Few- and multi-layer graphene on carbon fibers: synthesis and application

In the current study, we investigated the influences of chemical vapor deposition parameters on the formation of uniform structures of few- and multi-layer graphene (FLG and MLG) as a coating phase on carbon fiber (CF).