The Chemistry of Spinel Ferrite Nanoparticle Nucleation, Crystallization, and Growth

The nucleation, crystallization, and growth mechanisms of MnFe2O4, CoFe2O4, NiFe2O4, and ZnFe2O4 nanocrystallites prepared from coprecipitated transition metal (TM) hydroxide precursors treated at sub-, near-, and supercritical hydrothermal conditions have been studied by in situ X-ray total scattering (TS) with pair distribution function (PDF) analysis, and in situ synchrotron powder X-ray diffraction (PXRD) with Rietveld analysis. The in situ TS experiments were carried out on 0.6 M TM hydroxide precursors prepared from aqueous metal chloride solutions using 24.5% NH4OH as the precipitating base. The PDF analysis reveals equivalent nucleation processes for the four spinel ferrite compounds under the studied hydrothermal conditions, where the TMs form edge-sharing octahedrally coordinated hydroxide units (monomers/dimers and in some cases trimers) in the aqueous precursor, which upon hydrothermal treatment nucleate through linking by tetrahedrally coordinated TMs. The in situ PXRD experiments were carried out on 1.2 M TM hydroxide precursors prepared from aqueous metal nitrate solutions using 16 M NaOH as the precipitating base. The crystallization and growth of the nanocrystallites were found to progress via different processes depending on the specific TMs and synthesis temperatures. The PXRD data show that MnFe2O4 and CoFe2O4 nanocrystallites rapidly grow (typically <1 min) to equilibrium sizes of 20-25 nm and 10-12 nm, respectively, regardless of applied temperature in the 170-420 °C range, indicating limited possibility of targeted size control. However, varying the reaction time (0-30 min) and temperature (150-400 °C) allows different sizes to be obtained for NiFe2O4 (3-30 nm) and ZnFe2O4 (3-12 nm) nanocrystallites. The mechanisms controlling the crystallization and growth (nucleation, growth by diffusion, Ostwald ripening, etc.) were examined by qualitative analysis of the evolution in refined scale factor (proportional to extent of crystallization) and mean crystallite volume (proportional to extent of growth). Interestingly, lower kinetic barriers are observed for the formation of the mixed spinels (MnFe2O4 and CoFe2O4) compared to the inverse (NiFe2O4) and normal (ZnFe2O4) spinel structured compounds, suggesting that the energy barrier for formation may be lowered when the TMs have no site preference.

Mineral scaling induced membrane wetting in membrane distillation for water treatment: Fundamental mechanism and mitigation strategies

The scaling-induced wetting phenomenon seriously affects the application of membrane distillation (MD) technology in hypersaline wastewater treatment. Unlike the large amount of researches on membrane scaling and membrane wetting, scaling-induced wetting is not sufficiently studied. In this work, the current research evolvement of scaling-induced wetting in MD was systematically summarized. Firstly, the theories involving scaling-induced wetting were discussed, including evaluation of scaling potential of specific solutions, classical and non-classical crystal nucleation and growth theories, observation and evolution of scaling-induced processes. Secondly, the primary pretreatment methods for alleviating scaling-induced wetting were discussed in detail, focusing on adding agents composed of coagulation, precipitation, oxidation, adsorption and scale inhibitors, filtration including granular filtration, membrane filtration and mesh filtration and application of external fields including sound, light, heat, electromagnetism, magnetism and aeration. Then, the roles of operation conditions and cleaning conditions in alleviating scaling-induced wetting were evaluated. The main operation parameters included temperature, flow rate, pressure, ultrasound, vibration and aeration, while different types of cleaning reagents, cleaning frequency and a series of assisted cleaning measures were summarized. Finally, the challenges and future needs in the application of nucleation theory to scaling-induced wetting, the speculation, monitoring and mitigation of scaling-induced wetting were proposed.

Influence of the Precursor Structure on the Formation of Tungsten Oxide Polymorphs

Understanding material nucleation processes is crucial for the development of synthesis pathways for tailormade materials. However, we currently have little knowledge of the influence of the precursor solution structure on the formation pathway of materials. We here use in situ total scattering to show how the precursor solution structure influences which crystal structure is formed during the hydrothermal synthesis of tungsten oxides. We investigate the synthesis of tungsten oxide from the two polyoxometalate salts, ammonium metatungstate, and ammonium paratungstate. In both cases, a hexagonal ammonium tungsten bronze (NH4)0.25WO3 is formed as the final product. If the precursor solution contains metatungstate clusters, this phase forms directly in the hydrothermal synthesis. However, if the paratungstate B cluster is present at the time of crystallization, a metastable intermediate phase in the form of a pyrochlore-type tungsten oxide, WO3·0.5H2O, initially forms. The pyrochlore structure then undergoes a phase transformation into the tungsten bronze phase. Our studies thus experimentally show that the precursor cluster structure present at the moment of crystallization directly influences the formed crystalline phase and suggests that the precursor structure just prior to crystallization can be used as a tool for targeting specific crystalline phases of interest.

Detailed insights into the formation pathway of CdS and ZnS in solution: a multi-modal in situ characterisation approach

The high stability, high availability, and wide size-dependent bandgap energy of sulphidic semiconductor nanoparticles (NPs) render them promising for applications in optoelectronic devices and solar cells. However, the tunability of their optical properties depends on the strict control of their crystal structure and crystallisation process. Herein, we studied the structural evolution during the formation of CdS and ZnS in solution by combining in situ luminescence spectroscopy, synchrotron-based X-ray diffraction (XRD) and pair distribution function (PDF) analyses for the first time. The influence of precursor type, concentration, temperature and heating program on the product formation and on the bandgap or trap emission were investigated in detail. In summary, for CdS, single-source precursor (SSP) polyol strategies using the dichlorobis(thiourea)cadmium(II) complex and double-source precursor approaches combining Cd(CH₃COO)₂·2H₂O and thiourea led to the straightforward product at 100 °C, while the catena((m₂-acetato-O,O')-(acetate-O,O')-(m₂-thiourea)-cadmium) complex was formed at 25 and 80 °C. For ZnS, the reaction between Zn(CH₃COO)₂·2H₂O and thiourea at 100 °C led to the product formation after the crystallisation and dissolution of an unknown intermediate. At 180 °C, besides an unknown phase, the acetato-bis(thiourea)-zinc(II) complex was also detected as a reaction intermediate. The formation of such reaction intermediates, which generally remain undetected applying only ex situ characterisation approaches, reinforce the importance of in situ analysis for promoting the advance on the production of tailored semiconductor materials.

In Situ Kinetic Observations on Crystal Nucleation and Growth

Nucleation and growth are critical steps in crystallization, which plays an important role in determining crystal structure, size, morphology, and purity. Therefore, understanding the mechanisms of nucleation and growth is crucial to realize the controllable fabrication of crystalline products with desired and reproducible properties. Based on classical models, the initial crystal nucleus is formed by the spontaneous aggregation of ions, atoms, or molecules, and crystal growth is dependent on the monomer's diffusion and the surface reaction. Recently, numerous in situ investigations on crystallization dynamics have uncovered the existence of nonclassical mechanisms. This review provides a summary and highlights the in situ studies of crystal nucleation and growth, with a particular emphasis on the state-of-the-art research progress since the year 2016, and includes technological advances, atomic-scale observations, substrate- and temperature-dependent nucleation and growth, and the progress achieved in the various materials: metals, alloys, metallic compounds, colloids, and proteins. Finally, the forthcoming opportunities and challenges in this fascinating field are discussed.

Solution-Processed Inorganic Thermoelectric Materials: Opportunities and Challenges

Thermoelectric technology requires synthesizing complex materials where not only the crystal structure but also other structural features such as defects, grain size and orientation, and interfaces must be controlled. To date, conventional solid-state techniques are unable to provide this level of control. Herein, we present a synthetic approach in which dense inorganic thermoelectric materials are produced by the consolidation of well-defined nanoparticle powders. The idea is that controlling the characteristics of the powder allows the chemical transformations that take place during consolidation to be guided, ultimately yielding inorganic solids with targeted features. Different from conventional methods, syntheses in solution can produce particles with unprecedented control over their size, shape, crystal structure, composition, and surface chemistry. However, to date, most works have focused only on the low-cost benefits of this strategy. In this perspective, we first cover the opportunities that solution processing of the powder offers, emphasizing the potential structural features that can be controlled by precisely engineering the inorganic core of the particle, the surface, and the organization of the particles before consolidation. We then discuss the challenges of this synthetic approach and more practical matters related to solution processing. Finally, we suggest some good practices for adequate knowledge transfer and improving reproducibility among different laboratories.

Monitoring the Structure Evolution of Titanium Oxide Photocatalysts: From the Molecular Form via the Amorphous State to the Crystalline Phase

Amorphous Tix Oy with high surface area has attracted significant interest as photocatalyst with higher activity in ultraviolet (UV) light-induced water splitting applications compared to commercial nanocrystalline TiO2 . Under photocatalytic operation conditions, the structure of the molecular titanium alkoxide precursor rearranges upon hydrolysis and leads to higher connectivity of the structure-building units. Structurally ordered domains with sizes smaller than 7 Å form larger aggregates. The experimental scattering data can be explained best with a structure model consisting of an anatase-like core and a distorted shell. Upon exposure to UV light, the white Tix Oy suspension turns dark corresponding to the reduction of Ti4+ to Ti3+ as confirmed by electron energy loss spectroscopy (EELS). Heat-induced crystallisation was followed by in situ temperature-dependent total scattering experiments. First, ordering in the Ti-O environment takes place upon to 350 °C. Above this temperature, the distorted anatase core starts to grow but the structure obtained at 400 °C is still not fully ordered.

In situ total scattering experiments of nucleation and crystallisation of tantalum-based oxides: from highly dilute solutions via cluster formation to nanoparticles

The exact formation mechanism of tantalum oxides (and in general, metal/mixed metal oxides) from alkoxide precursors is still not fully understood, particularly when forming cluster-like or amorphous materials. The structural evolution of Ta-based oxides was studied in detail using X-ray total scattering experiments along with subsequent pair distribution function (PDF) analyses. Starting from a tantalum alkoxide precursor (Ta₂(OEt)₁₀), the formation of hydrolysed Ta_xO_yH_z clusters in highly diluted aqueous solution was analysed. From the PDF data, the connectivity and arrangement of Ta_xO_y octahedra in the cluster could be deduced as well as the approximate size of the clusters (<1 nm). Construction of cluster models allowed for identification of common structural motifs in the Ta_xO_yH_z clusters, ruling out the formation of chain- or ring-like clusters. More likely, bulky clusters with a high number of corner-sharing octahedra are formed. After separation of the amorphous solid from the liquid, temperature-induced crystallisation processes were monitored via in situ total scattering experiments. Between room temperature and 600 °C, only small rearrangements of the amorphous structure are observed. At about 610 °C, amorphous Ta_xO_yH_z transforms directly into crystalline orthorhombic L-Ta₂O₅ without formation of any crystalline intermediate structures.

Crystal engineering of nanomaterials: current insights and prospects

Nanocrystal engineering has evolved into a dynamic research area over the past few decades but is not properly defined. Here, we present select examples to highlight the diverse aspects of crystal engineering applied on inorganic nanomaterials.

Controlling the Self-Assembly of New Metastable Tin Vanadium Selenides Using Composition and Nanoarchitecture of Precursors

In solid-state chemistry, the direct reaction of elements at low temperatures is limited by low solid-state interdiffusion rates. This and the limited number of processing parameters often prevent the synthesis of metastable compounds. Precisely controlling the number of atoms and nanoarchitecture of layered elemental precursors enabled the selective synthesis of two closely related metastable tin vanadium selenides via near-diffusionless reactions at low temperatures. Although the nanoarchitectures of the precursors required to form [(SnSe₂)_0.80]₁(VSe₂)₁ and [(SnSe)_1.15]₁(VSe₂)₁ are very similar, controlling the local composition of the Sn|Se layers in the precursors enables the selective synthesis of either compound. The metastable alloy Sn_xV_1-xSe₂ was preferentially formed over [(SnSe₂)_0.80]₁(VSe₂)₁, which has the identical composition, by modifying the nanoarchitecture of the precursor. Ex situ in-plane X-ray diffraction and X-ray reflectivity collected as a function of annealing temperature provided information on lateral and perpendicular growth of [(SnSe₂)_0.80]₁(VSe₂)₁. The presence of Laue oscillations throughout the self-assembly provided atomic-scale information on the thickness of the [(SnSe₂)_0.80]₁(VSe₂)₁ domains, giving insights into the self-assembly process. A reaction mechanism is proposed and used to rationalize how composition and nanoarchitecture control the reaction pathway through the free energy landscape.

There's no place like real-space: elucidating size-dependent atomic structure of nanomaterials using pair distribution function analysis

The development of new functional materials builds on an understanding of the intricate relationship between material structure and properties, and structural characterization is a crucial part of materials chemistry. However, elucidating the atomic structure of nanomaterials remains a challenge using conventional diffraction techniques due to the lack of long-range atomic order. Over the past decade, Pair Distribution Function (PDF) analysis of X-ray or neutron total scattering data has become a mature and well-established method capable of giving insight into the atomic structure in nanomaterials. Here, we review the use of PDF analysis and modelling in characterization of a range of different nanomaterials that exhibit unique atomic structure compared to the corresponding bulk materials. A brief introduction to PDF analysis and modelling is given, followed by examples of how essential structural information can be extracted from PDFs using both model-free and advanced modelling methods. We put an emphasis on how the intuitive nature of the PDF can be used for understanding important structural motifs, and on the diversity of applications of PDF analysis to nanostructure problems.

Electrochemical and structural characterization of lithiation in spray deposited ordered mesoporous titania as an anode for Li ion batteries

Ordered mesoporous titania, prepared via low-temperature spray deposition, was examined as an anode material for lithium ion batteries. The material exhibits an exceptionally high electrochemical capacity of 680 mA h g-1 during the first discharge, which rapidly decreases over the following cycles. The capacity stabilizes at around 170 mA h g-1 after 50 cycles and the material delivers 83 mA h g-1 at high charge/discharge rates (10C). A combination of electrochemical and structural characterization techniques were used to study the charge/discharge behavior of the material and the origin of the irreversible capacity. To determine the effect of cycling on the structure of the material, X-ray absorption spectroscopy (XAS) and energy filtered TEM were carried out on pristine and cycled samples in intercalated and deintercalated states. Titanium K-edge XAS measurements showed that intercalated lithium affects the NEXAFS region. By comparing peak intensity ratios, we propose a method to quantify the amount of lithium inserted into the titania structure and to differentiate between lithium bound in close proximity to titanium, and lithium bound further away from titanium. Additionally, we suggest that the irreversible loss in capacity is due to the formation of phases that are stable, and thereby electrochemically inactive, over the electrochemical cycling conditions applied.

Continuous flow hydrothermal synthesis of phase pure rutile TiO2 nanoparticles with a rod-like morphology

Titania nanocrystals are used in numerous applications but specific polymorphs (anatase, rutile, brookite) are typically required in specific applications making synthesis control over the crystal phase essential. Supercritical continuous flow reactors constitute fast, scalable alternatives to conventional autoclave hydrothermal synthesis. They provide outstanding control over nanoparticle characteristics such as size, crystallinity, and morphology but previous studies have always resulted in anatase products. Here we report, for the first time, a continuous hydrothermal flow method for obtaining phase pure rutile nanoparticles thereby significantly broadening the crystal design space for large scale titania applications. Through variation of the reactor temperature, the dimensions of the rod-like rutile crystallites are tunable in a range of 35 to 60 nm in length and 10 to 35 nm in width (maximum aspect ratio of ∼3.5) leading to a tunable band gap (3.2-3.5 eV) and high specific surface areas exceeding 200 m² g^-1.

Evolution of the Polymorph Selectivity of Titania Formation under Acidic and Low-Temperature Conditions

Evolution of the polymorph selectivity of titanium dioxide was studied under acidic and low-temperature synthesis conditions. Short synthesis times resulted in high relative amounts of the rutile phase, and long synthesis times resulted in high relative amounts of the brookite and anatase phases. The effect of titania precursor concentration was investigated and found to have a large impact on the polymorph selectivity. As the reaction proceeds with time, changes in the chemical environment, caused in particular by the gradually decreasing titania precursor concentration, are therefore likely the cause of the change in polymorph selectivity observed.

Lepidocrocite-Type Titanate Formation from Isostructural Prestructures under Hydrothermal Reactions: Observation by Synchrotron X-ray Total Scattering Analyses

The formation of titanium dioxides, such as rutile and anatase, is known to proceed through the formation of a lepidocrocite-type layered structure under hydrothermal conditions, but the nucleation of this intermediate is still not understood well. Here, the nucleation of lepidocrocite-type layered titanates under hydrothermal conditions is observed by tracking the structural changes by in situ time-resolved pair distribution function analyses. We found that titanate clusters or corrugated layered prestructures having <1 nm domains with lepidocrocite-type connectivity were formed even before thermal treatment in alkaline aqueous solution. Upon thermal treatment, a two-dimensional layered structure grew directly from the prestructure, not from the amorphous polymeric hydroxide dissolved in the solution. Thus, we conclude that the formation of the lepidocrocite-like prestructure is the key for forming a layered titanate under hydrothermal conditions.

Evidence of anatase intergrowths formed during slow cooling of reduced ilmenite

Controlling the parameters during synthetic rutile production is essential to minimize production costs and ensure final product quality. Powder X-ray diffraction (PXRD) is typically used within the industry to guide process control. This work investigated the source of unusual features observed in the PXRD pattern of a slow-cooled reduced ilmenite (RI), which were not observed for a rapid-cooled RI. For the slow-cooled RI, the 002 peak ofM3O5(anosovite) had disappeared and the intensity of the \bar 203, 203, 204 and 402 peaks had decreased significantly compared to the pattern for the rapid-cooled RI. Using transmission electron microscopy, selected area electron diffraction (SAED) and pair distribution function (PDF) analysis, the authors attribute these features toM3O5–anatase intergrowth formation, which causes a loss in long-range order along theM3O5caxis. Strong diffuse streaking in the SAED patterns was also evident and supported the presence of disordered intergrowths from the oxidation ofM3O5. PDF analysis showed a significant improvement in the fit to the data for the slow-cooled RI, primarily in the <17 Å region, when anatase was added to the PDF model. The results presented here highlight the importance of the reduction and cooling stages during the formation of these industrially relevant RI minerals, which may be used to direct the production process and final TiO2product quality.

Continuous Hydrothermal Synthesis of Inorganic Nanoparticles: Applications and Future Directions

Nanomaterials are at the leading edge of the emerging field of nanotechnology. Their unique and tunable size-dependent properties (in the range 1-100 nm) make these materials indispensable in many modern technological applications. In this Review, we summarize the state-of-art in the manufacture and applications of inorganic nanoparticles made using continuous hydrothermal flow synthesis (CHFS) processes. First, we introduce ideal requirements of any flow process for nanoceramics production, outline different approaches to CHFS, and introduce the pertinent properties of supercritical water and issues around mixing in flow, to generate nanoparticles. This Review then gives comprehensive coverage of the current application space for CHFS-made nanomaterials including optical, healthcare, electronics (including sensors, information, and communication technologies), catalysis, devices (including energy harvesting/conversion/fuels), and energy storage applications. Thereafter, topics of precursor chemistry and products, as well as materials or structures, are discussed (surface-functionalized hybrids, nanocomposites, nanograined coatings and monoliths, and metal-organic frameworks). Later, this Review focuses on some of the key apparatus innovations in the field, such as in situ flow/rapid heating systems (to investigate kinetics and mechanisms), approaches to high throughput flow syntheses (for nanomaterials discovery), as well as recent developments in scale-up of hydrothermal flow processes. Finally, this Review covers environmental considerations, future directions and capabilities, along with the conclusions and outlook.

The chemistry of ZnWO4 nanoparticle formation

The need for a new approach to describing nanoparticle nucleation and growth different from the classical models is highlighted. In and ex situ total scattering experiments combined with additional characterization techniques are used to unravel the chemistry dictating ZnWO4 formation.

The need for a change away from classical nucleation and growth models for the description of nanoparticle formation is highlighted. By the use of in situ total X-ray scattering experiments the transformation of an aqueous polyoxometalate precursor mixture to crystalline ZnWO₄ nanoparticles under hydrothermal conditions was followed. The precursor solution is shown to consist of specific Tourné-type sandwich complexes. The formation of pristine ZnWO₄ within seconds is understood on the basis of local restructuring and three-dimensional reordering preceding the emergence of long range order in ZnWO₄ nanoparticles. An observed temperature dependent trend in defect concentration can be rationalized based on the proposed formation mechanism. Following nucleation the individual crystallites were found to grow into prolate morphology with elongation along the unit cell c-direction. Extensive electron microscopy characterization provided evidence for particle growth by oriented attachment; a notion supported by sudden particle size increases observed in the in situ total scattering experiments. A simple continuous hydrothermal flow method was devised to synthesize highly crystalline monoclinic zinc tungstate (ZnWO₄) nanoparticles in large scale in less than one minute. The present results highlight the profound influence of structural similarities in local structure between reactants and final materials in determining the specific nucleation of nanostructures and thus explains the potential success of a given synthesis procedure in producing nanocrystals. It demonstrates the need for abolishing outdated nucleation models, which ignore subtle yet highly important system dependent differences in the chemistry of the forming nanocrystals.

Development of a new in situ analysis technique applying luminescence of local coordination sensors: principle and application for monitoring metal-ligand exchange processes

In situluminescence analysis of coordination sensors (ILACS) allows studying metal-ligand exchange processes in a fast, sensitive and broadly available fashion.