High-Temperature Resistance of Anchorage System for Carbon Fiber-Reinforced Polymer Composite Cable-A Review

Unidirectional carbon fiber-reinforced polymer (CFRP) may exhibit significant mechanical softening in the transverse direction at an elevated temperature. While significant transverse compressive stress exists on CFRP due to the clamping force from anchorage, a CFRP cable may exhibit anchorage failure when suffering an accidental fire disaster. The high-temperature resistance of a CFRP cable anchorage is critical, and clarifying the performance deterioration and failure mechanism of a CFRP cable anchorage system at elevated temperature is fundamental for clarifying its fire resistance. This paper reviews the current research status of the high-temperature resistance of CFRP cable anchorage systems from two aspects, including the high-temperature resistance of the comprising materials and the anchorage system. The reviews on the high-temperature properties of the comprising materials are summarized from two aspects. Firstly, the mechanical performance degradation of bonding epoxy resin at elevated temperatures and the effect of a filler on its mechanical-thermal properties are analyzed. Secondly, the mechanical performances of CFRP composites at elevated temperatures are summarized, with consideration of the stress state of the CFRP cable under the constraint of an anchorage device. The reviews on the high-temperature resistance of the anchorage system also include two aspects. Firstly, the temperature field solution method for the anchorage system is summarized and discussed. Secondly, the current research status of the anchorage performance at elevated temperatures is also summarized and discussed. Based on these reviews, the research shortage of the high-temperature resistance of CFRP cable anchorage systems is summarized, and further research is recommended.

Various Morphologies of Graphitic Carbon Nitride (g-C3N4) and Their Effect on the Thermomechanical Properties of Thermoset Epoxy Resin Composites

This research aims to highlight the importance of diverse forms of graphitic carbon nitride (g-C3N4) as strengthening elements in epoxy composites. It explores the influence of three different forms of g-C3N4 and their concentrations on the mechanical properties of the epoxy composites. Various characterization techniques, such as scanning electron microscopy (SEM), dynamic light scattering (DLS), thermogravimetric analysis (TGA), and Fourier-transform infrared spectroscopy (FTIR), were utilized to comprehend the effects of g-C3N4 morphology and particle size on the physical and chemical characteristics of epoxy resin. Mechanical properties, such as tensile strength, strain, modulus, and fracture toughness, were determined for the composite samples. SEM analysis was performed to examine crack morphology in samples with different reinforcements. Findings indicate that optimal mechanical properties were achieved with a 0.5 wt% bulk g-C3N4 filler, enhancing tensile strength by 14%. SEM micrographs of fracture surfaces revealed a transition from brittle to rough morphology, suggesting increased toughness in the composites. While the TGA results showed no significant impact on degradation temperature, dynamic mechanical analysis demonstrated a 17% increase in glass transition temperature. Furthermore, the improvement in thermal breakdown up to 600 °C was attributed to reinforced covalent bonds between carbon and nitrogen, supported by FTIR results.

Controlled mechanical properties of poly(ionic liquid)-based hydrophobic ion gels by the introduction of alumina nanoparticles with different shapes

Ionic-liquid gels, also known as ion gels, have gained considerable attention due to their high ionic conductivity and CO2 absorption capacity. However, their low mechanical strength has hindered their practical applications. A potential solution to this challenge is the incorporation of particles, such as silica nanoparticles, TiO2 nanoparticles, and metal-organic frameworks (MOFs) into ion gels. Comparative studies on the effect of particles with different shapes are still in progress. This study investigated the effect of the shape of particles introduced into ion gels on their mechanical properties. Consequently, alumina/poly(ionic liquid) (PIL) double-network (DN) ion gels consisting of clustered alumina nanoparticles with various shapes (either spherical or rod-shaped) and a chemically crosslinked poly[1-ethyl-3-vinylimidazolium bis(trifluoromethanesulfonyl)imide] (PC2im-TFSI, PIL) network were prepared. The results revealed that the mechanical strengths of the alumina/PIL DN ion gels were superior to those of PIL single-network ion gels without particles. Notably, the fracture energies of the rod-shaped alumina/PIL DN ion gels were approximately 2.6 times higher than those of the spherical alumina/PIL DN ion gels. Cyclic tensile tests were performed, and the results indicate that the loading energy on the ion gel was dissipated through the fracture of the alumina network. TEM observation suggests that the variation in the mechanical strength depending on the shape can be attributed to differences in the aggregation structure of the alumina particles, thus indicating the possibility of tuning the mechanical strength of ion gels by altering not only particle kinds but its shape.

Thermal interface materials with graphene fillers: review of the state of the art and outlook for future applications

We review the current state-of-the-art graphene-enhanced thermal interface materials for the management of heat in the next generation of electronics. Increased integration densities, speed and power of electronic and optoelectronic devices require thermal interface materials with substantially higher thermal conductivity, improved reliability, and lower cost. Graphene has emerged as a promising filler material that can meet the demands of future high-speed and high-powered electronics. This review describes the use of graphene as a filler in curing and non-curing polymer matrices. Special attention is given to strategies for achieving the thermal percolation threshold with its corresponding characteristic increase in the overall thermal conductivity. Many applications require high thermal conductivity of composites, while simultaneously preserving electrical insulation. A hybrid filler approach, using graphene and boron nitride, is presented as a possible technology providing for the independent control of electrical and thermal conduction. The reliability and lifespan performance of thermal interface materials is an important consideration towards the determination of appropriate practical applications. The present review addresses these issues in detail, demonstrating the promise of graphene-enhanced thermal interface materials compared to alternative technologies.

Synergistic Effects of Hybrid Carbonaceous Fillers of Carbon Fibers and Reduced Graphene Oxides on Enhanced Heat-Dissipation Capability of Polymer Composites

In this study, we investigated the synergistic effects of thermally conductive hybrid carbonaceous fillers of mesophase pitch-based carbon fibers (MPCFs) and reduced graphene oxides (rGOs) on the thermal conductivity of polymer matrix composites. Micro-sized MPCFs with different lengths (50 μm, 200 μm, and 6 mm) and nano-sized rGOs were used as the thermally conductive fillers used for the preparation of the heat-dissipation polymer composites. For all MPCF fillers with a different length, the thermal conductivity values of the MPCF/epoxy composites were proportional to the MPCF length and loading amount (0–50 wt%) of MPCFs. For an MPCF:rGO weight ratio of 49:1 (total loading amount of 50 wt%), the thermal conductivity values of MPCF-rGO/epoxy composites loaded with MPCFs of 50 μm, 200 μm, and 6 mm increased from 5.56 to 7.98 W/mK (approximately 44% increase), from 7.36 to 9.80 W/mK (approximately 33% increase), and from 11.53 to 12.58 W/mK (approximately 9% increase) compared to the MPCF/epoxy composites, respectively, indicating the synergistic effect on the thermal conductivity enhancement. The rGOs in the MPCF-rGO/epoxy composites acted as thermal bridges between neighboring MPCFs, resulting in the formation of effective heat transfer pathways. In contrast, the MPCF-rGO/epoxy composites with MPCF:rGO weight ratios of 48:2 and 47:3 decreased the synergistic effect more significantly compared to rGO content of 1 wt%, which is associated with the agglomeration of rGO nanoparticles. The synergistic effect was inversely proportional to the MPCF length. A theoretical approach, the modified Mori-Tanaka model, was used to estimate the thermal conductivity values of the MPCF-rGO/epoxy composites, which were in agreement with the experimentally measured values for MPCF-rGO/epoxy composites loaded with short MPCF lengths of 50 and 200 μm.

Simultaneous functionalization and magnetization of biochar via NH3 ambiance pyrolysis for efficient removal of Cr (VI)

Enhancing biochar adsorption capabilities and recollection ability is essential for efficient biochar application. In this study, Nitrogen-doped magnetic biochar was prepared via one-step heating of FeCl₃-laden agar biomass under NH₃ environment. Synthesized magnetic biochar ABF-N₈₀₀ shows a maximum Cr (VI) adsorption capacity up to 142.86 mg g^-1, outperforming that of magnetic biochar and many other previously reported materials. Moreover, a significant increase of magnetic properties obtained by NH₃ ambiance pyrolysis enables easy separation of the adsorbent from the solution after treated with Cr (VI). The physiochemical properties of composites characterized by SEM, EDS, XRD, XPS, VSM, BET surface and pore, Elemental content, and FTIR analysis. The NH₃ ambiance pyrolysis confirmed as an efficient process for surface modification, increased magnetic properties and activated N-functional groups. The Langmuir isotherm model and pseudo-second-order model are applicable for describing adsorption behavior. The thermodynamic study shows that the adsorption was spontaneous and endothermic. The present results warrant the application of simultaneous functionalized and magnetized biochar for Cr (VI) contaminated wastewater treatment.

Enhanced thermal conductivity of epoxy composites filled with tetrapod-shaped ZnO

Epoxy composites with ZnO powders characterized by different structures as inclusion are prepared and their thermal properties are studied. The experimental results demonstrate that the epoxy resins filled by tetrapod-shaped ZnO (T-ZnO) whiskers have the superior thermal transport property in comparison to ZnO micron particles (ZnO MPs). The thermal conductivity of ZnO/epoxy and T-ZnO/epoxy composites in different mass fraction (10, 20, 30, 40, 50 wt%) are respectively investigated and the suitable models are compared to explain the enhancement effect of thermal conductivity. The thermal conductivity of T-ZnO/epoxy composites with 50 wt% filler reaches 4.38 W m-1 K-1, approximately 1816% enhancement as compared to neat epoxy. In contrast, the same mass fraction of ZnO MPs are incorporated into epoxy matrix showed less improvement on thermal conduction properties. This is because T-ZnO whiskers act as a thermal conductance bridge in the epoxy matrix. In addition, the other thermal properties of T-ZnO/epoxy composites are also improved. Furthermore, the T-ZnO/epoxy composite also presents a much reduced coefficient of thermal expansion (∼28.1 ppm K-1) and increased glass transition temperature (215.7 °C). This strategy meets the requirement for the rapid development of advanced electronic packaging.

Enhanced physical properties of γ-Al2O3-rGO hybrids prepared by solvothermal and hot-press processing

In this study, a solvothermal method was employed for the first time to fabricate hybrids composed of cross-linked γ-Al2O3 nanorods and reduced graphite oxide (rGO) platelets. After calcination and hot-press processing, monoliths of Al2O3-rGO hybrids were obtained with improved physical properties. It was found that the oxygen-containing groups on graphene oxide were beneficial for the adsorption of aluminum isopropoxide, leading to a uniform dispersion of rGO with Al2O3, which was obtained by hydrolysis of aluminum isopropoxide during the solvothermal reaction. The hybrid, which was subsequently calcinated for 3 h showed electrical conductivity of 6.7 × 101 S m-1 together with 90% higher mechanical tensile strength and 80% higher thermal conductivity as compared to the bare Al2O3. In addition, the dielectric constant of the hybrid was 12 times higher than that of the bare Al2O3. In this study, the highest values of electrical conductivity (8.2 × 101 S m-1), thermal conductivity (2.53 W m-1 K-1), dielectric constant (104) and Young's modulus (3.7 GPa) were obtained for the alumina-rGO hybrid calcinated for 1 h. XRD characterization showed that an increase in calcination temperature and further hot-press processing at 900 °C led to enhanced crystallinity in the γ-Al2O3 nanorods in the hybrid, resulting in enhanced physical properties in the hybrids.

Anisotropic thermal conductive properties of cigarette filter-templated graphene/epoxy composites

Herein, a cigarette filter-templated graphene/epoxy composite was prepared with enhanced thermal conductive properties. The through-plane thermal conductivity of the epoxy composite was up to 1.2 W mK-1, which was 4 times that of it in the in-plane (0.298 W mK-1) after only 5 filtration cycles. The thermal conductive anisotropy and improvement in the through-plane thermal conductivity of the epoxy composite were attributed to the particular structure of cigarette filter-templated graphene in the epoxy matrix. The unique structure formed effective conductive pathways in the composite to improve the thermal transportation properties. The excellent thermal transportation properties allow the epoxy composite to be used as an efficient heat dissipation material for thermal management applications.

Reasons and remedies for the agglomeration of multilayered graphene and carbon nanotubes in polymers

One of the main issues in the production of polymer nanocomposites is the dispersion state of filler as multilayered graphene (MLG) and carbon nanotubes (CNTs) tend to agglomerate due to van der Waals forces. The agglomeration can be avoided by using organic solvents, selecting suitable dispersion and production methods, and functionalizing the fillers. Another proposed method is the use of hybrid fillers as synergistic effects can cause an improvement in the dispersion state of the fillers. In this review article, various aspects of each process that can help avoid filler agglomeration and improve dispersion state are discussed in detail. This review article would be helpful for both current and prospective researchers in the field of MLG- and CNT-based polymer nanocomposites to achieve maximum enhancement in mechanical, thermal, and electrical properties of produced polymer nanocomposites.

Mechanical, Thermal, and Electrical Properties of Graphene-Epoxy Nanocomposites-A Review

Monolithic epoxy, because of its brittleness, cannot prevent crack propagation and is vulnerable to fracture. However, it is well established that when reinforced—especially by nano-fillers, such as metallic oxides, clays, carbon nanotubes, and other carbonaceous materials—its ability to withstand crack propagation is propitiously improved. Among various nano-fillers, graphene has recently been employed as reinforcement in epoxy to enhance the fracture related properties of the produced epoxy–graphene nanocomposites. In this review, mechanical, thermal, and electrical properties of graphene reinforced epoxy nanocomposites will be correlated with the topographical features, morphology, weight fraction, dispersion state, and surface functionalization of graphene. The factors in which contrasting results were reported in the literature are highlighted, such as the influence of graphene on the mechanical properties of epoxy nanocomposites. Furthermore, the challenges to achieving the desired performance of polymer nanocomposites are also suggested throughout the article.

Enhanced tribological properties in core–shell structured SiO2@GO hybrid fillers for epoxy nanocomposites

SiO₂ coated with graphene oxide (GO) hybrids (SiO₂@GO) were fabricated by electrostatic self-assembly and introduced into an epoxy polymer (EP) matrix to prepare epoxy composites by a solvent-free curing process.

Improving thermal and mechanical properties of epoxy composites by using functionalized graphene

A novel reduced graphene oxide/perylene bisimide-containing hyperbranched polyglycerol was successfully prepared via π–π stacking interactions. The thermal and mechanical properties of the epoxy composite were enhanced significantly.