Gas-Phase Selective Oxidation of Methane into Methane Oxygenates

Methane is an abundant resource and its direct conversion into value-added chemicals has been an attractive subject for its efficient utilization. This method can be more efficient than the present energy-intensive indirect conversion of methane via syngas, a mixture of CO and H2. Among the various approaches for direct methane conversion, the selective oxidation of methane into methane oxygenates (e.g., methanol and formaldehyde) is particularly promising because it can proceed at low temperatures. Nevertheless, due to low product yields this method is challenging. Compared with the liquid-phase partial oxidation of methane, which frequently demands for strong oxidizing agents in protic solvents, gas-phase selective methane oxidation has some merits, such as the possibility of using oxygen as an oxidant and the ease of scale-up owing to the use of heterogeneous catalysts. Herein, we summarize recent advances in the gas-phase partial oxidation of methane into methane oxygenates, focusing mainly on its conversion into formaldehyde and methanol.

Effect of synthesis pH on the structure and catalytic properties of FeMo catalysts

The effect of pH on polynuclear molybdenum species (isopolymolybdates) synthesis was investigated by Raman spectroscopy. As the pH decreased from 6.0 to 1.0, the main isopolymolybdates changed from MoO4 2- to Mo7O24 6- to Mo8O24 6- to Mo36O116 8-. They began to aggregate and their solubility decreased with decreasing pH. The FeMo catalysts comprised particle- and plate-like structures, which were Fe2(MoO4)3 and MoO3, respectively. When a low pH value was used in the catalyst preparation, there was severe aggregation of the particles which have a high Mo/Fe mole ratio and Mo enrichment on the surface layer, which decreased the activity and selectivity of the FeMo catalyst.

Combination of Chemo- and Biocatalysis: Conversion of Biomethane to Methanol and Formic Acid

In the present day, methanol is mainly produced from methane via reforming processes, but research focuses on alternative production routes. Herein, we present a chemo-/biocatalytic oxidation cascade as a novel process to currently available methods. Starting from synthetic biogas, in the first step methane was oxidized to formaldehyde over a mesoporous VOx/SBA-15 catalyst. In the second step, the produced formaldehyde was disproportionated enzymatically towards methanol and formic acid in equimolar ratio by formaldehyde dismutase (FDM) obtained from Pseudomonas putida. Two processing routes were demonstrated: (a) batch wise operation using free formaldehyde dismutase after accumulating formaldehyde from the first step and (b) continuous operation with immobilized enzymes. Remarkably, the chemo-/biocatalytic oxidation cascades generate methanol in much higher productivity compared to methane monooxygenase (MMO) which, however, directly converts methane. Moreover, production steps for the generation of formic acid were reduced from four to two stages.

Low-Temperature Steam Reforming of Natural Gas after LPG-Enrichment with MFI Membranes

Low-temperature hydrogen production from natural gas via steam reforming requires novel processing concepts as well as stable catalysts. A process using zeolite membranes of the type MFI (Mobile FIve) was used to enrich natural gas with liquefied petroleum gas (LPG) alkanes (in particular, propane and n-butane), in order to improve the hydrogen production from this mixture at a reduced temperature. For this purpose, a catalyst precursor based on Rh single-sites (1 mol% Rh) on alumina was transformed in situ to a Rh1/Al2O3 catalyst possessing better performance capabilities compared with commercial catalysts. A wet raw natural gas (57.6 vol% CH4) was fully reformed at 650 °C, with 1 bar absolute pressure over the Rh1/Al2O3 at a steam to carbon ratio S/C = 4, yielding 74.7% H2. However, at 350 °C only 21 vol% H2 was obtained under these conditions. The second mixture, enriched with LPG, was obtained from the raw gas after the membrane process and contained only 25.2 vol% CH4. From this second mixture, 47 vol% H2 was generated at 350 °C after steam reforming over the Rh1/Al2O3 catalyst at S/C = 4. At S/C = 1 conversion was suppressed for both gas mixtures. Single alkane reforming of C2–C4 showed different sensitivity for side reactions, e.g., methanation between 350 and 650 °C. These results contribute to ongoing research in the field of low-temperature hydrogen release from natural gas alkanes for fuel cell applications as well as for pre-reforming processes.

Intimate contacted two-dimensional/zero-dimensional composite of bismuth titanate nanosheets supported ultrafine bismuth oxychloride nanoparticles for enhanced antibiotic residue degradation

Constructing a two-dimensional/zero-dimensional (2D/0D) composite with matched crystal structure, suitable energy band structure as well as intimate contact interface is an effective way to improve carriers separation for achieving highly photocatalytic performance. In this work, a novel bismuth titanate/bismuth oxychloride (Bi₄Ti₃O₁₂/BiOCl) composite consisting of 2D Bi₄Ti₃O₁₂ nanosheets and 0D BiOCl nanoparticles was constructed for the first time. Germinating ultrafine BiOCl nanoparticles on Bi₄Ti₃O₁₂ nanosheets can provide abundant contact interface and shorten migration distance of photoinduced carriers via two-step synthesis contained molten salt process and facile chemical transformation process. The obtained Bi₄Ti₃O₁₂/BiOCl 2D/0D composites exhibited enhanced photocatalytic performance for antibiotic tetracycline hydrochloride degradation. The rate constant of optimal Bi₄Ti₃O₁₂/BiOCl composite was about 4.4 times higher than that of bare Bi₄Ti₃O₁₂ although Bi₄Ti₃O₁₂/BiOCl composite appeared lesser photoabsorption. The enhanced photocatalytic performance can be mainly ascribed to matched crystal structure, suitable energy band structure and intimate contact interface between Bi₄Ti₃O₁₂ nanosheets and ultrafine BiOCl nanoparticles as well as unique 2D/0D composite structure. Besides, a probable degradation mechanism on the basis of active species trapping experiments, electrochemical impedance spectroscopy, photocurrent responses and energy band structures was proposed. This work may be stretched to other 2D/0D composite photocatalysts construction, which is inspiring for antibiotic residue treatment.

Methane conversion into different hydrocarbons or oxygenates: current status and future perspectives in catalyst development and reactor operation

This Perspective highlights recent developments in methane conversion into different hydrocarbons and C₁-oxygenates. Our analysis identified possible directions for further research to bring the above approaches to a commercial level.