Promoting microbial fermentation in lignocellulosic hydrolysates by removal of inhibitors using MTES and PEI-modified chitosan-chitin nanofiber hybrid aerogel

To further enhance the removal efficiency for furanic and phenolic compounds in lignocellulosic hydrolysates, a new detoxification strategy was proposed, which retained fermentable sugars and promoted the growth and metabolism of subsequent bacteria. The best adsorbent (P/M-CCA) was prepared by hybrid chitosan-chitin nanofiber, graft modification with polyethylenimine, and silanization with methyl triethoxylsilane in order. Taken corn cob hydrolysate as object, the removal rates of HMF and furfural were 85.1 % and 99.0 %, respectively. The removal rates of six out of nine phenolic inhibitors were 100 %, and the other three were more than 65 %. Even better, the retention rates of glucose and xylose were both 100 %. In contrast to no growth in undetoxified hydrolysates, Bacillus coagulans grew normally in detoxified hydrolysates, and lactic acid reached 19.1 g/L after 12 h fermentation. P/M-CCA achieves both removal of multiple inhibitors and retain sugars, which would promote the valorization of highly toxic lignocellulosic hydrolysates.

High-Yield Synthesis of Phosphatidylserine in a Well-Designed Mixed Micellar System

A sustainable enzymatic system is essential for efficient phosphatidylserine (PS) synthesis in industrial production. Conventional biphasic systems face challenges such as excessive organic solvent usage, enzyme-intensive processes, and increased costs. This study introduces a novel approach using chitin nanofibrils (ChNFs) as an immobilization material for phospholipase D (PLD) in a mixed micellar system stabilized by the food-grade emulsifier sodium deoxycholate (SDC). The immobilized enzyme, ChNF-chiA1, was quickly prepared in a one-step process, eliminating the need for purification. By optimizing the reaction conditions, including l-Ser concentration (1.0 M), SDC concentration (10 mM), reaction time (8 h), and enzyme dosage (1.0 U), a remarkable PS yield of 96.74% was achieved in the solvent-free mixed micellar system. The catalytic efficiency of ChNF-chiA1 surpassed that of the free PLD-chiA1 biphasic system by 6.0-fold. This innovative and green biocatalytic technology offers a reusable solution for the high-value enzymatic synthesis of phospholipids, providing a promising avenue for industrial applications.

Nanochitin: Chemistry, Structure, Assembly, and Applications

Chitin, a fascinating biopolymer found in living organisms, fulfills current demands of availability, sustainability, biocompatibility, biodegradability, functionality, and renewability. A feature of chitin is its ability to structure into hierarchical assemblies, spanning the nano- and macroscales, imparting toughness and resistance (chemical, biological, among others) to multicomponent materials as well as adding adaptability, tunability, and versatility. Retaining the inherent structural characteristics of chitin and its colloidal features in dispersed media has been central to its use, considering it as a building block for the construction of emerging materials. Top-down chitin designs have been reported and differentiate from the traditional molecular-level, bottom-up synthesis and assembly for material development. Such topics are the focus of this Review, which also covers the origins and biological characteristics of chitin and their influence on the morphological and physical-chemical properties. We discuss recent achievements in the isolation, deconstruction, and fractionation of chitin nanostructures of varying axial aspects (nanofibrils and nanorods) along with methods for their modification and assembly into functional materials. We highlight the role of nanochitin in its native architecture and as a component of materials subjected to multiscale interactions, leading to highly dynamic and functional structures. We introduce the most recent advances in the applications of nanochitin-derived materials and industrialization efforts, following green manufacturing principles. Finally, we offer a critical perspective about the adoption of nanochitin in the context of advanced, sustainable materials.

Removal of inhibitory furan aldehydes in lignocellulosic hydrolysates via chitosan-chitin nanofiber hybrid hydrogel beads

To obtain fermentable sugars from lignocellulose, various inhibitors, especially furan aldehydes, are usually generated during the pretreatment process. These inhibitors are harmful to subsequent microbial growth and fermentation. In this study, a novel detoxification strategy was proposed to remove 5-hydroxymethylfurfural (HMF) and furfural while retaining glucose and xylose using self-prepared chitosan-chitin nanofiber hybrid hydrogel beads (C-CNBs). After C-CNBs treatment, the removal rates of HMF and furfural from sugarcane bagasse hydrolysates reached 63.1% and 68.4%, while the loss rates of glucose and xylose were only 6.3% and 8.2%, respectively. Two typical industrial strains grew well in monosaccharide-rich detoxified hydrolysates, with a specific growth rate at least 4.1 times that of undetoxified hydrolysates. Furthermore, adsorption mechanism analysis revealed that the Schiff base reaction and mesopore filling were involved in furan aldehyde adsorption. In total, C-CNBs provide an efficient and practical approach for the removal of furan aldehydes from lignocellulosic hydrolysates.

An optimized preparation of nanofiber hydrogels derived from natural carbohydrate polymers and their drug release capacity under different pH surroundings

Cellulose and chitin, as the two important natural carbohydrate polymers, have possibility to disassemble to biomass derived polysaccharide nanofibers. The 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) oxidized nanocellulose and nanochitin based hydrogel was fabricated via acid gas phase coagulation. It was observed that hydrogels began to form when the pH was lower than 3. When 0.1 mL of acetic acid coagulation bath was provided, 10 h were enough to form sufficient physical crosslinking. Moreover, the release time of amygdalin loaded in the hydrogel could be more than 60 h with a release amount of 80 % due to the uniform network and water-bearing structure. Meanwhile, the release capacity of hydrogels showed diversity at different pH surroundings, which was attributed to the existence of carboxyl groups on the oxidized nanofiber. The results suggested the possible application of the produced nanofiber hydrogels in some specific areas, such as drug delivery, wound dressing, and food packaging.

Development of a continuous-flow system with immobilized biocatalysts towards sustainable bioprocessing

Implementing immobilized biocatalysts in continuous-flow systems can enable a sustainable process through enhanced enzyme stability, better transport and process continuity as well as simplified recycle and downstream processing.

Comparison of cast films and hydrogels based on chitin nanofibers prepared using TEMPO/NaBr/NaClO and TEMPO/NaClO/NaClO2 systems

Neutral TEMPO/NaClO/NaClO₂ (TNN) oxidation, with NaClO₂ as the primary oxidant under aqueous conditions at pH 6.8 was applied to selectively oxidize surface C6 primary hydroxyl groups of α-chitin to carboxylate groups. When 0.1 mmol TEMPO, 1 mmol NaClO and 20 mmol NaClO₂ were added to 1 g α-chitin, the yield of water-insoluble oxidized chitin was 91.93 %, and the carboxylate content was 0.695 mmol/g. The TNN oxidized chitin (TNN-Ch) was mostly converted to individual nanofibrils by mechanical disintegration in water, with mostly widths of 20-24 nm and average lengths of 1 μm. Compared to chitin nanofibers produced by TEMPO/NaBr/NaClO system (TBN-ChNs), with average widths of 16.67 ± 7.9 nm and average lengths of 770 ± 170 nm, TNN-ChNs were wider, longer and had a higher aspect ratio; its films and hydrogels also showed better mechanical properties, which indicated the size effect on the nanofiber-based materials resulted from different oxidation process.

Continuous Bioconversion of Oleuropein from Olive Leaf Extract to Produce the Bioactive Product Hydroxytyrosol Using Carrier-Immobilized Enzyme

Feasibility and stability were evaluated of a continuous multi-batch process for converting oleuropein (OLE) from olive leaf extract to the bioactive product hydroxytyrosol (HT). Carrier beads made of three different materials (calcium alginate, chitosan with deacetylated α-chitin nanofibers (DEChN), or porous ceramic) were investigated for morphology, thermogravimetric, sorption, and viscoelastic properties. Enzymatic hydrolysis of OLE conducted in a packed bed bioreactor containing cellulase immobilized to carrier beads yielded OLE degradation rates of ~ 90% and an average HT yield of ~ 70% over 20 batches. Ultimately, inorganic porous ceramic beads were less costly and exhibited superior performance relative to organic carriers and thus were deemed most suitable for industrial-scale HT production. Systems utilizing enzyme immobilization within packed bed reactors hold promise for achieving efficient production of valuable bioproducts from discarded biomass materials.

Biopolymer nanofibrils: structure, modeling, preparation, and applications

Biopolymer nanofibrils exhibit exceptional mechanical properties with a unique combination of strength and toughness, while also presenting biological functions that interact with the surrounding environment. These features of biopolymer nanofibrils profit from their hierarchical structures that spun angstrom to hundreds of nanometer scales. To maintain these unique structural features and to directly utilize these natural supramolecular assemblies, a variety of new methods have been developed to produce biopolymer nanofibrils. In particular, cellulose nanofibrils (CNFs), chitin nanofibrils (ChNFs), silk nanofibrils (SNFs) and collagen nanofibrils (CoNFs), as the four most abundant biopolymer nanofibrils on earth, have been the focus of research in recent years due to their renewable features, wide availability, low-cost, biocompatibility, and biodegradability. A series of top-down and bottom-up strategies have been accessed to exfoliate and regenerate these nanofibrils for versatile advanced applications. In this review, we first summarize the structures of biopolymer nanofibrils in nature and outline their related computational models with the aim of disclosing fundamental structure-property relationships in biological materials. Then, we discuss the underlying methods used for the preparation of CNFs, ChNFs, SNF and CoNFs, and discuss emerging applications for these biopolymer nanofibrils.

Simultaneously separation of xylo-oligosaccharide and lignosulfonate from wheat straw magnesium bisulfite pretreatment spent liquor using ion exchange resin

For wheat straw, an ideal bio-refinery process is that all three major components of biomass could be efficiently utilized to make high value chemicals, MBSP could directly convert the hemicelluloses and lignin into xylo-oligosaccharides and lignosulfonate. However, these value-added compounds still present in spent liquor and thus should be isolated as an individual product. In present work, a simple and efficient ion exchange process was developed for separating xylo-oligosaccharides and lignosulfonate simultaneously from spent liquor. D354 resin was selected for its high adsorption capacity of magnesium lignosulfonate and remarkable selectivity. 93.09% of XOS and 98.03% of lignosulfonate were recovered from the treated spent liquor in a fixed bed column with D354 resin. Overall, 1 L of MBSP spent liquor could coproduce 9.5 g XOS and 74 g lignosulfonate. These results offer an opportunity for complete and effective utilization of biomass by a novel integrated process coupling of MBSP and ion-exchange process.

Adsorption of Reactive Blue 19 from aqueous solution by chitin nanofiber-/nanowhisker-based hydrogels

Physical hydrogels prepared from partially deacetylated chitin nanofibers/nanowhiskers (DEChNs) were prepared and evaluated as a new adsorbent for Reactive Blue 19 (RB19) solutions. The effects of pH, initial dye concentration, contact time and temperature were investigated. The optimum pH value for the adsorption experiments was found to be 1.0; as pH increases, the dye adsorption capacity decreases gradually. The adsorption of RB19 onto partially deacetylated chitin nanofiber-/nanowhisker-based hydrogels (DEChNs-Gels) was relatively fast, as the equilibrium could be reached in almost 20 min. The maximum adsorption capacity was found to be 1331 mg g⁻¹ at pH = 1 (degree of deacetylation (DDA) = 23%, dye concentration = 1000 mg L⁻¹), considering the practical applications, the adsorption capacity in pH = 5 (838 mg g⁻¹) was believed to have more practical significance. A pseudo-second-order kinetics model agreed very well with the experimental results. Equilibrium data also fitted well to the Freundlich adsorption isotherm model in this study. The DEChNs-Gels exhibited a high efficiency for removing RB19 from aqueous solutions as a result of their nanofibrillar network and excellent pore structure accompanied by the presence of amino groups. Even when the DDA was lowered to 15%, the adsorption capacity reached 940 mg g⁻¹ due to its nanostructural assembly of nanofibers/nanowhiskers, which showed great advantages compared to highly deacetylated chitosan-based adsorbents (DDA > 70%). Considering the issue of environmental protection and adsorption efficiency, DEChNs-Gels have become a potential substitute for chitosan-based adsorbents due to the milder deacetylation process and superior performance, making this material an attractive adsorbent for textile dyes.

Physical hydrogels prepared from partially deacetylated chitin nanofibers/nanowhiskers (DEChNs) were prepared and evaluated as a new adsorbent for Reactive Blue 19 (RB19) solutions.

Adsorptive removal of Ni(ii) ions from aqueous solution and the synthesis of a Ni-doped ceramic: an efficient enzyme carrier exhibiting enhanced activity of immobilized lipase

We report the successful removal of Ni²⁺ from aqueous solution via entrapment by chitosan nanoparticles, followed by calcination with a ceramic matrix to construct a novel carrier for lipase immobilization with enhanced activity.