A review of sustainable biodiesel production using biomass derived heterogeneous catalysts

The production of biodiesel through chemical production processes of transesterification reaction depends on suitable catalysts to hasten the chemical reactions. Therefore, the initial selection of catalysts is critical although it is also dependent on the quantity of free fatty acids in a given sample of oil. Earlier forms of biodiesel production processes relied on homogeneous catalysts, which have undesirable effects such as toxicity, high flammability, corrosion, by-products such as soap and glycerol, and high wastewater. Heterogeneous catalysts overcome most of these problems. Recent developments involve novel approaches using biomass and bio-waste resource derived heterogeneous catalysts. These catalysts are renewable, non-toxic, reusable, offer high catalytic activity and stability in both acidic and base conditions, and show high tolerance properties to water. This review work critically reviews biomass-based heterogeneous catalysts, especially those utilized in sustainable production of biofuel and biodiesel. This review examines the sustainability of these catalysts in literature in terms of small-scale laboratory and industrial applications in large-scale biodiesel and biofuel production. Furthermore, this work will critically review natural heterogeneous biomass waste and bio-waste catalysts in relation to upcoming nanotechnologies. Finally, this work will review the gaps identified in the literature for heterogeneous catalysts derived from biomass and other biocatalysts with a view to identifying future prospects for heterogeneous catalysts.

Trends in Widely Used Catalysts for Fatty Acid Methyl Esters (FAME) Production: A Review

The effective transesterification process to produce fatty acid methyl esters (FAME) requires the use of low-cost, less corrosive, environmentally friendly and effective catalysts. Currently, worldwide biodiesel production revolves around the use of alkaline and acidic catalysts employed in heterogeneous and homogeneous phases. Homogeneous catalysts (soluble catalysts) for FAME production have been widespread for a while, but solid catalysts (heterogeneous catalysts) are a newer development for FAME production. The rate of reaction is much increased when homogeneous basic catalysts are used, but the main drawback is the cost of the process which arises due to the separation of catalysts from the reaction media after product formation. A promising field for catalytic biodiesel production is the use of heteropoly acids (HPAs) and polyoxometalate compounds. The flexibility of their structures and super acidic properties can be enhanced by incorporation of polyoxometalate anions into the complex proton acids. This pseudo liquid phase makes it possible for nearly all mobile protons to take part in the catalysis process. Carbonaceous materials which are obtained after sulfonation show promising catalytic activity towards the transesterification process. Another promising heterogeneous acid catalyst used for FAME production is vanadium phosphate. Furthermore, biocatalysts are receiving attention for large-scale FAME production in which lipase is the most common one used successfully This review critically describes the most important homogeneous and heterogeneous catalysts used in the current FAME production, with future directions for their use.

Locally controlling dynamic exchange reactions in 3D printed thiol-acrylate vitrimers using dual-wavelength digital light processing

A photolatent transesterification catalyst is applied to locally switch on and control topological rearrangements in 3D printable thiol-acrylate vitrimers.

Digital light processing 3D printing with thiol–acrylate vitrimers

The customized fabrication of soft active devices with self-healing function is demonstrated by 3D printing with vitrimeric thiol–acrylate photopolymers.

A new biorefinery platform for producing (C2-5) bioalcohols through the biological/chemical hybridization process

This review presents an emerging biorefinery platform for C_2-5 bioalcohol production through chemical synthesis using the organic waste materials. Bioalcohols are the most commercialized carbon-neutral transportation fuels, compatible with existing an internal combustion (IC) engine. However, current bioalcohol fermentation processes have made from sugar-rich edible crops. Also, carbon loss from the fermentation process is substantial. To minimize carbon loss, volatile fatty acids (VFAs) can be utilized as a raw material for bioalcohol production. Thus, a two-step chemical upgrading of VFAs into C_2-5 alcohols is summarized in comparison with current challenges of biological fermentation processes for bioalcohol production. This review also provides the prospect of the hybrid biological/chemical process, presenting the technical advantages of the system. Finally, economic viability of hybridized process for bioalcohol production is compared with the current biological process.

Widely used catalysts in biodiesel production: a review

An ever-increasing energy demand and environmental problems associated with exhaustible fossil fuels have led to the search for an alternative renewable source of energy. In this context, biodiesel has attracted attention worldwide as an eco-friendly alternative to fossil fuel for being renewable, non-toxic, biodegradable, and carbon-neutral. Although the homogeneous catalyst has its own merits, much attention is currently paid toward the chemical synthesis of heterogeneous catalysts for biodiesel production as it can be tuned as per specific requirement and easily recovered, thus enhancing reusability. Recently, biomass-derived heterogeneous catalysts have risen to the forefront of biodiesel productions because of their sustainable, economical and eco-friendly nature. Furthermore, nano and bifunctional catalysts have emerged as a powerful catalyst largely due to their high surface area, and potential to convert free fatty acids and triglycerides to biodiesel, respectively. This review highlights the latest synthesis routes of various types of catalysts (including acidic, basic, bifunctional and nanocatalysts) derived from different chemicals, as well as biomass. In addition, the impacts of different methods of preparation of catalysts on the yield of biodiesel are also discussed in details.

An ever-increasing energy demand and environmental problems associated with exhaustible fossil fuels have led to the search for an alternative energy. In this context, biodiesel has attracted attention worldwide as an alternative to fossil fuel.

Aquivion-Carbon Composites with Tunable Amphiphilicity for Pickering Interfacial Catalysis

A key demand in biomass conversion is how to achieve high reactivity with immiscible reagents with the use of neither cosolvents nor additives. Pickering interfacial catalysis encompassing the design of amphiphilic catalysts behaving concomitantly as emulsifiers offers an elegant solution. In this study, we prepared a systematic series of amphiphilic Aquivion-carbon composites by the hydrothermal carbonization of guar gum with Aquivion perfluorosulfonic superacid. By tuning the Aquivion-carbon composition, materials with tunable hydrophilic-lipophilic properties could be prepared, showing high versatility for conducting biphasic reactions without stirring. In particular, an optimal formulation based on 5:1 Aquivion-carbon could be developed, showing high activity in the transesterification reaction of glyceryl trioleate with methanol at 100 °C with good reusability due to the genesis of stable Pickering emulsions.

Probing the Catalytic Efficiency of Supported Heteropoly Acids for Esterification: Effect of Weak Catalyst Support Interactions

Supported heteropoly acids are an interesting class of solid acid catalysts which possess flexible structure and super acidic properties essentially required for the oil-based biodiesel production. In this study, a series of catalysts containing 25 wt.% of heteropolytungstate (HPW) supported on various clays or SiO2 were prepared, and their catalytic efficiency was evaluated for esterification of acetic acid with heptanol. The as-prepared catalysts were characterized by various techniques including FT-IR spectroscopy, thermogravimetric analysis, X-ray diffraction, scanning electron microscopy, and BET. The catalytic efficiency of both bulk and supported HPW catalysts for the esterification activity strongly depends on the type of support and amount of catalyst; the bulk HPW catalyst and the catalyst supported by kaolinite with 25 wt.% of HPW exhibited highest activity. In order to study the effect of temperature on conversion, all the catalysts were subjected to different reaction temperatures. It was revealed that esterification activity of both bulk and supported HPW catalysts strongly depends upon the temperature variations of the reaction. Besides, the effect of leaching of active sites on the catalysts performance for biodiesel production was also evaluated by inductively coupled plasma studies (ICP). The kaolinite-supported catalyst (25% HPW/kaolinite) demonstrated higher amount of leaching which is also confirmed by the significant decrease in its catalytic activity when it is used for the second time. However, the higher activity demonstrated by HPW/kaolinite maybe because of some homogeneous reaction indicating a weak catalyst support interaction (WCSI) resulting in the leaching of the catalyst during the test. Furthermore, the effects of other reaction variables such as catalyst loading and reaction time on the conversion of acetic acid were also studied.

Coupled microalgal cultivation with the treatment of domestic sewage and high-level CO2

The ability of Scenedesmus quadricauda SDEC-13 to accumulate biomass and remove nutrients in domestic sewage from campus when incorporated with 15% CO₂ was explored. The maximum specific growth rate, biomass productivity, biomass concentration, and CO₂ fixation rate were 0.14 d^-1, 0.08 g/L/d, 0.69 g/L, and 0.076 g-CO₂/L/d, respectively. The lipid content of SDEC-13 at different culture phases was also evaluated and it increased following nutrient limitation. The removal efficiencies of total nitrogen, total phosphorus, nitrate, and ammonium were all above 90%. A coupled system was designed with hydraulic retention time of 8.33 d and biomass harvest ratio of 12%, which could yield 0.54 g/L biomass and 25% lipid content with efficient domestic sewage treatment.

Sulfonated multi-walled carbon nanotubes for biodiesel production through triglycerides transesterification

Effective solid acid catalysts play a key role to produce high-quality biodiesel through triglyceride transesterification.

Synthesis of SO42−/TiO2–ZnAl2O4 composite solid acids as the esterification catalysts

A SO₄²⁻/TiO₂–ZnAl₂O₄ composite catalyst with superior stability and acidic properties was synthesized and applied in esterification.