Closed-loop recyclable polymers: from monomer and polymer design to the polymerization-depolymerization cycle

The extensive utilization of plastic, as a symbol of modern technological society, has consumed enormous amounts of finite and non-renewable fossil resources and produced huge amounts of plastic wastes in the land or ocean, and thus recycling and reuse of the plastic wastes have great ecological and economic benefits. Closed-loop recyclable polymers with inherent recyclability can be readily depolymerized into monomers with high selectivity and purity and repolymerized into polymers with the same performance. They are deemed to be the next generation of recyclable polymers and have captured great and increasing attention from academia and industry. Herein, we provide an overview of readily closed-loop recyclable polymers based on monomer and polymer design and no-other-reactant-involved reversible ring-opening and addition polymerization reactions. The state-of-the-art of circular polymers is separately summarized and discussed based on different monomers, including lactones, thiolactones, cyclic carbonates, hindered olefins, cycloolefins, thermally labile olefin comonomers, cyclic disulfides, cyclic (dithio) acetals, lactams, Diels-Alder addition monomers, Michael addition monomers, anhydride-secondary amide monomers, and cyclic anhydride-aldehyde monomers, and polymers with activatable end groups. The polymerization and depolymerization mechanisms are clearly disclosed, and the evolution of the monomer structure, the polymerization and depolymerization conditions, the corresponding polymerization yield, molecular weight, performance of the polymers, monomer recovery, and depolymerization equipment are also systematically summarized and discussed. Furthermore, the challenges and future prospects are also highlighted.

Interfacial Reactions in Chemical Recycling and Upcycling of Plastics

Depolymerization of plastics is a leading strategy to combat the escalating global plastic waste crisis through chemical recycling, upcycling, and remediation of micro-/nanoplastics. However, critical processes necessary for polymer chain scission, occurring at the polymer-catalyst or polymer-fluid interfaces, remain largely overlooked. Herein, we spotlight the importance of understanding these interfacial chemical processes as a critical necessity for optimizing kinetics and reactivity in plastics recycling and upcycling, controlling reaction outcomes, product distributions, as well as improving the environmental sustainability of these processes. Several examples are highlighted in heterogeneous processes such as hydrogenation over solid catalysts, reaction of plastics in immiscible media, and biocatalysis. Ultimately, judicious exploitation of interfacial reactivity has practical implications in developing practical, robust, and cost-effective processes to reduce plastic waste and enable a viable post-use circular plastics economy.

Potassium Carbonate as a Low-Cost and Highly Active Solid Base Catalyst for Low-Temperature Methanolysis of Polycarbonate

As the demand for polycarbonate (PC) plastic increases over the years, the development of a chemical recycling system to produce virgin-like-quality monomers is indispensable not only to attain completely sustainable cycles but also to contribute to the decrease in global plastic pollution. Herein, potassium carbonate (K2CO3) was used as a low-cost, readily available, and highly active solid base catalyst for low-temperature PC methanolysis in the presence of THF as a solvent, producing highly pure and crystalline bisphenol A (BPA) and with a catalytic performance higher than group IIA metal oxides (MgO, CaO, and SrO) and some group IA metal carbonates (NaHCO3, KHCO3, and Na2CO3). THF was the best solvent in aiding the reaction owing to it having a similar polar parameter (δp) to that of PC according to Hansen solubility parameters. By the reaction over the catalyst, 100% PC conversion, 97% BPA yield, and 86% dimethyl carbonate yield were achieved within just 20 min at 60 °C. The catalyst possessed an apparent activation energy (Ea) of 52.3 kJ mol-1, which is the lowest value so far for heterogeneous catalysts, while the mechanistic study revealed that the reaction proceeded via the methoxide pathway. The reusability test demonstrated that the catalyst was reusable at least four times. Furthermore, this catalytic system was successfully applied to actual post-consumer PC wastes and polyesters, including polyethylene terephthalate (PET) and polylactic acid (PLA).

Degradation of a Wholly Aromatic Main-Chain Thermotropic Liquid-Crystalline Polymer Mediated by Superbases

Plastic circular economy needs to be established to solve environmental issues related to plastic waste. Superengineering plastics such as liquid-crystalline (LC) polymers exhibit excellent thermal and mechanical properties, resulting in poor degradability in natural environment. Herein, we report the degradation of a wholly aromatic thermotropic LC polyester, poly(4-hydroxybenzoic acid-co-6-hydroxy-2-naphthoic acid) (Vectra) mediated by superbases. Methanolysis and hydrolysis of Vectra yield its monomeric compounds, 4-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, and their methyl esters. Among several transesterification catalysts explored, 1,5,7-triazabicylco[4.4.0]dec-5-ene (TBD) is the most suitable for the methanolysis of Vectra. The complete degradation of Vectra is achieved under reflux. The degradation proceeds heterogeneously via a surface erosion mechanism, preferentially starting from less chain-packed regions. Model reactions using aryl arylates reveal that monomeric compound-superbase complexes could mediate the cleavage of the ester bonds in both homogeneous and heterogeneous systems. The ester bonds of Vectra have inherent poor reactivity and are protected by oriented robust structures of the polymer. Nevertheless, the superbases enable the degradation of Vectra via the cleavage of the ester bonds by methanol. These outcomes open the way for recycling high-performance plastics as well as demonstrate the feasibility of recovering precious aromatic compounds from plastic waste as aromatic feedstock.

Enabling Closed-Loop Circularity of "Non-Polymerizable" α, β-Conjugated Lactone Towards High-Performance Polyester with the Assistance of Cyclopentadiene

Chemical recycling of polymers to monomers presents a promising solution to the escalating crisis associated with plastic waste. Despite considerable progress made in this field, the primary efforts have been focused on redesigning new monomers to produce readily recyclable polymers. In contrast, limited research into the potential of seemingly "non-polymerizable" monomers has been conducted. Herein, we propose a paradigm that leverages a "chaperone"-assisted strategy to establish closed-loop circularity for a "non-polymerizable" α, β-conjugated lactone, 5,6-dihydro-2H-pyran-2-one (DPO). The resulting PDPO, a structural analogue of poly(δ-valerolactone) (PVL), exhibits enhanced thermal properties with a melting point (Tm) of 114 °C and a decomposition temperature (Td,5%) of 305 °C. Notably, owing to the structural similarity between DPO and δ-VL, the copolymerization generates semi-crystalline P(DPO-co-VL)s irrespective of the DPO incorporation ratio. Intriguingly, the inherent C=C bonds in P(DPO-co-VL)s enable their convenient post-functionalization via Michael-addition reaction. Lastly, PDPO was demonstrated to be chemically recyclable via ring-closing metathesis (RCM), representing a significant step towards the pursuit of enabling the closed-loop circularity of "non-polymerizable" lactones without altering the ultimate polymer structure.

Polymerization/Depolymerization-Induced Self-Assembly under Coupled Equilibria of Polymerization with Self-Assembly

Depolymerization breaks down polymer chains into monomers like unthreading beads, attracting more attention from a sustainability standpoint. When polymerization reaches equilibrium, polymerization and depolymerization can reversibly proceed by decreasing and increasing the temperature. Here, we demonstrate that such dynamic control of a growing polymer chain in a selective solvent can spontaneously modulate the self-assembly of block copolymer micellar nano-objects. Compared to polymerization-induced self-assembly (PISA), where irreversible growth of a solvophobic polymer block from the end of a solvophilic polymer causes micellization, polymerization/depolymerization-induced self-assembly presented in this study allows us to reversibly regulate the packing parameter of the forming block copolymer and thus induce reversible morphological transitions of the nano-objects by temperature swing. Under the coupled equilibria of polymerization with self-assembly, we found that demixing of the growing polymer block in a more selective solvent entropically facilitates depolymerization at a substantially lower temperature. Taking ring-opening polymerization of δ-valerolactone initiated from the hydroxyl-terminated poly(ethylene oxide) as a model system, we show that polymerization/depolymerization/repolymerization leads to reversible morphological transitions, such as rod-sphere-rod and fiber-rod-fiber, during the heating and cooling cycle and accompanied by changes in macroscopic properties such as viscosity, suggesting their potential as dynamic soft materials.

Chemically Recyclable, High Molar Mass Polyoxazolidinones via Ring-Opening Metathesis Polymerization

The development of robust methods for the synthesis of chemically recyclable polymers with tunable properties is necessary for the design of next-generation materials. Polyoxazolidinones (POxa), polymers with five-membered urethanes in their backbones, are an attractive target because they are strongly polar and have high thermal stability, but existing step-growth syntheses limit molar masses and methods to chemically recycle POxa to monomer are rare. Herein, we report the synthesis of high molar mass POxa via ring-opening metathesis polymerization of oxazolidinone-fused cyclooctenes. These novel polymers show <5% mass loss up to 382-411 °C and have tunable glass transition temperatures (14-48 °C) controlled by the side chain structure. We demonstrate facile chemical recycling to monomer and repolymerization despite moderately high monomer ring-strain energies, which we hypothesize are facilitated by the conformational restriction introduced by the fused oxazolidinone ring. This method represents the first chain growth synthesis of POxa and provides a versatile platform for the study and application of this emerging subclass of polyurethanes.

Selective Electrochemical Modification and Degradation of Polymers

We demonstrate that electrochemical-induced decarboxylation enables reliable post-polymerization modification and degradation of polymers. Polymers containing N-(acryloxy)phthalimides were subjected to electrochemical decarboxylation under mild conditions, which led to the formation of transient alkyl radicals. By installing these redox-active units, we systematically modified the pendent groups and chain ends of polyacrylates. This approach enabled the production of poly(ethylene-co-methyl acrylate) and poly(propylene-co-methyl acrylate) copolymers, which are difficult to synthesize by direct polymerization. Spectroscopic and chromatographic techniques reveal these transformations are near-quantitative on several polymer systems. Electrochemical decarboxylation also enables the degradation of all-methacrylate poly(N-(methacryloxy)phthalimide-co-methyl methacrylate) copolymers with a degradation efficiency of >95 %. Chain cleavage is achieved through the decarboxylation of the N-hydroxyphthalimide ester and subsequent β-scission of the backbone radical. Electrochemistry is thus shown to be a powerful tool in selective polymer transformations and controlled macromolecular degradation.

Recyclable and (Bio)degradable Polyesters in a Circular Plastics Economy

Polyesters carrying polar main-chain ester linkages exhibit distinct material properties for diverse applications and thus play an important role in today's plastics economy. It is anticipated that they will play an even greater role in tomorrow's circular plastics economy that focuses on sustainability, thanks to the abundant availability of their biosourced building blocks and the presence of the main-chain ester bonds that can be chemically or biologically cleaved on demand by multiple methods and thus bring about more desired end-of-life plastic waste management options. Because of this potential and promise, there have been intense research activities directed at addressing recycling, upcycling or biodegradation of existing legacy polyesters, designing their biorenewable alternatives, and redesigning future polyesters with intrinsic chemical recyclability and tailored performance that can rival today's commodity plastics that are either petroleum based and/or hard to recycle. This review captures these exciting recent developments and outlines future challenges and opportunities. Case studies on the legacy polyesters, poly(lactic acid), poly(3-hydroxyalkanoate)s, poly(ethylene terephthalate), poly(butylene succinate), and poly(butylene-adipate terephthalate), are presented, and emerging chemically recyclable polyesters are comprehensively reviewed.

Boosting the Reactivity of Bis-Lactones to Enable Step-Growth Polymerization at Room Temperature

The development of new sustainable polymeric materials endowed with improved performances but minimal environmental impact is a major concern, with polyesters as primary targets. Lactones are key monomers thanks to ring-opening polymerization, but their use in step-growth polymerization has remained scarce and challenging. Herein, we report a powerful bis(γ-lactone) (γSL) that was efficiently prepared on a gram scale from malonic acid by Pd-catalyzed cycloisomerization. The γ-exomethylene moieties and the spiro structure greatly enhance its reactivity toward ring-opening and enable step-growth polymerization under mild conditions. Using diols, dithiols, or diamines as comonomers, a variety of regioregular (AB)n copolymers with diverse linkages and functional groups (from oxo-ester to β-thioether lactone and β-hydroxy-lactame) have been readily prepared. Reaction modeling and monitoring revealed the occurrence of an original trans-lactonization process following the first ring-opening of γSL. This peculiar reactivity opens the way to regioregular (ABAC)n terpolymers, as illustrated by the successive step-growth polymerization of γSL with a diol and a diamine.

Degradation of Poly(ethylene terephthalate) Catalyzed by Nonmetallic Dibasic Ionic Liquids under UV Radiation

Nonmetallic ionic liquids (ILs) exhibit unique advantages in catalyzing poly (ethylene terephthalate) (PET) glycolysis, but usually require longer reaction times. We found that exposure to UV radiation can accelerate the glycolysis reaction and significantly reduce the reaction time. In this work, we synthesized five nonmetallic dibasic ILs, and their glycolysis catalytic activity was investigated. 1,8-diazabicyclo [5,4,0] undec-7-ene imidazole ([HDBU]Im) exhibited better catalytic performance. Meanwhile, UV radiation is used as a reinforcement method to improve the PET glycolysis efficiency. Under optimal conditions (5 g PET, 20 g ethylene glycol (EG), 0.25 g [HDBU]Im, 10,000 µW·cm-2 UV radiation reacted for 90 min at 185 °C), the PET conversion and BHET yield were 100% and 88.9%, respectively. Based on the UV-visible spectrum, it was found that UV radiation can activate the C=O in PET. Hence, the incorporation of UV radiation can considerably diminish the activation energy of the reaction, shortening the reaction time of PET degradation. Finally, a possible reaction mechanism of [HDBU]Im-catalyzed PET glycolysis under UV radiation was proposed.

A New Life For Nitrile-Butadiene Rubber: Co-Harnessing Metathesis And Condensation For Reincorporation Into Bio-Based Materials

Efficient plastic recycling processes are crucial for the production of value-added products or intermediates. Here, we present a multicatalytic route that allows the degradation of nitrile-butadiene rubber, cross-metathesis of the formed oligomers, and polymerization of the resulting dicarboxylic acids with bio-based diols, providing direct access to unsaturated polyesters. This one-pot approach combines the use of commercially available catalysts that are active and selective under mild conditions to synthesize renewable copolymers without the need to isolate intermediates.

Depolymerization within a Circular Plastics System

The societal importance of plastics contrasts with the carelessness with which they are disposed. Their superlative properties lead to economic and environmental efficiency, but the linearity of plastics puts the climate, human health, and global ecosystems at risk. Recycling is fundamental to transitioning this linear model into a more sustainable, circular economy. Among recycling technologies, chemical depolymerization offers a route to virgin quality recycled plastics, especially when valorizing complex waste streams poorly served by mechanical methods. However, chemical depolymerization exists in a complex and interlinked system of end-of-life fates, with the complementarity of each approach key to environmental, economic, and societal sustainability. This review explores the recent progress made into the depolymerization of five commercial polymers: poly(ethylene terephthalate), polycarbonates, polyamides, aliphatic polyesters, and polyurethanes. Attention is paid not only to the catalytic technologies used to enhance depolymerization efficiencies but also to the interrelationship with other recycling technologies and to the systemic constraints imposed by a global economy. Novel polymers, designed for chemical depolymerization, are also concisely reviewed in terms of their underlying chemistry and potential for integration with current plastic systems.

Bulk Depolymerization of Methacrylate Polymers via Pendent Group Activation

In this study, we present an efficient approach for the depolymerization of poly(methyl methacrylate) (PMMA) copolymers synthesized via conventional radical polymerization. By incorporating low mol % phthalimide ester-containing monomers during the polymerization process, colorless and transparent polymers closely resembling unfunctionalized PMMA are obtained, which can achieve >95% reversion to methyl methacrylate (MMA). Notably, our catalyst-free bulk depolymerization method exhibits exceptional efficiency, even for high-molecular-weight polymers, including ultrahigh-molecular-weight (106-107 g/mol) PMMA, where near-quantitative depolymerization is achieved. Moreover, this approach yields polymer byproducts of significantly lower molecular weight, distinguishing it from bulk depolymerization methods initiated from chain ends. Furthermore, we extend our investigation to polymethacrylate networks, demonstrating high extents of depolymerization. This innovative depolymerization strategy offers promising opportunities for the development of sustainable polymethacrylate materials, holding great potential for various applications in polymer science.

Development of Enzyme-Based Approaches for Recycling PET on an Industrial Scale

Pollution by plastics such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyurethane (PUR), polyamide (PA), polystyrene (PS), and poly(ethylene terephthalate) (PET) is now gaining worldwide attention as a critical environmental issue, closely linked to climate change. Among them, PET is particularly prone to hydrolysis, breaking down into its constituents, ethylene glycol (EG) and terephthalate (TPA). Biorecycling or bioupcycling stands out as one of the most promising methods for addressing PET pollution. For dealing with pollution by the macrosize PET, a French company Carbios has developed a pilot-scale plant for biorecycling waste PET beverage bottles into new bottles using derivatives of thermophilic leaf compost cutinase (LCC). However, this system still provides significant challenges in its practical implementation. For the micro- or nanosize PET pollution that poses significant human health risks, including cancer, no industrial-scale approach has been established so far, despite the need to develop such technologies. In this Perspective, we explore the enhancement of the low activity and thermostability of the enzyme PETase to match that of LCC, along with the potential application of microbes and enzymes for the treatment of waste PET as microplastics. Additionally, we discuss the shortcomings of the current biorecycling protocols from a life cycle assessment perspective, covering aspects such as the diversity of PET-hydrolyzing enzymes in nature, the catalytic mechanism for crystallized PET, and more. We also provide an overview of the Ideonella sakaiensis system, highlighting its ability to operate and grow at moderate temperatures, in contrast to high-temperature processes.

Selective deconstruction of mixed plastics by a tailored organocatalyst

Plastic represents an essential material in our society; however, a major imbalance between their high production and end-of-life management is leading to unrecovered energy, economic hardship, and a high carbon footprint. The adoption of plastic recycling has been limited, mainly due to the difficulty of recycling mixed plastics. Here, we report a versatile organocatalyst for selective glycolysis of diverse consumer plastics and their mixed waste streams into valuable chemicals. The developed organocatalyst selectively deconstructs condensation polymers at a specific temperature, and additives or other polymers such as polyolefin or cellulose can be readily separated from the mixed plastics, providing a chemical recycling path for many existing mixed plastics today. The Life Cycle Assessment indicates that the production of various condensation polymers from the deconstructed monomers will result in a significant reduction in greenhouse gas emissions and energy input, opening a new paradigm of plastic circularity toward a net-zero carbon society.

Ionic-Liquid-Mediated Deconstruction of Polymers for Advanced Recycling and Upcycling

Ionic liquids (ILs) are a promising medium to assist in the advanced (chemical and biological) recycling of polymers, owing to their tunable catalytic activity, tailorable chemical functionality, low vapor pressures, and thermal stability. These unique physicochemical properties, combined with ILs' capacity to solubilize plastics waste and biopolymers, offer routes to deconstruct polymers at reduced temperatures (and lower energy inputs) versus conventional bulk and solvent-based methods, while also minimizing unwanted side reactions. In this Viewpoint, we discuss the use of ILs as catalysts and mediators in advanced recycling, with an emphasis on chemical recycling, by examining the interplay between IL chemistry and deconstruction thermodynamics, deconstruction kinetics, IL recovery, and product recovery. We also consider several potential environmental benefits and concerns associated with employing ILs for advanced recycling over bulk- or solvent-mediated deconstruction techniques, such as reduced chemical escape by volatilization, decreased energy demands, toxicity, and environmental persistence. By analyzing IL-mediated polymer deconstruction across a breadth of macromolecular systems, we identify recent innovations, current challenges, and future opportunities in IL application toward circular polymer economies.

Distribution, migration, and removal of N-containing products during polyurethane pyrolysis: A review

Due to the wide applications of polyurethane (PU), production is constantly increasing, accounting for 8% of produced plastics. PU has been regarded as the 6th most used polymer in the world. Improper disposal of waste PU will result in serious environmental consequences. The pyrolysis of polymers is one of the most commonly used disposal methods, but PU pyrolysis easily produces toxic and harmful nitrogen-containing substances due to its high nitrogen content. This paper reviews the decomposition pathways, kinetic characteristics, and migration of N-element by product distribution during PU pyrolysis. PU ester bonds break to produce isocyanates and alcohols or decarboxylate to produce primary amines, which are then further decomposed to MDI, MAI, and MDA. The nitrogenous products, including NH3, HCN, and benzene derivatives, are released by the breakage of C-C and C-N bonds. The N-element migration mechanism is concluded. Meanwhile, this paper reviews the removal of gaseous pollution from PU pyrolysis and discusses the removal mechanism in depth. Among the catalysts for pollutant removal, CaO has the most superior catalytic performance and can convert fuel-N to N2 by adsorption and dehydrogenation reactions. At the end of the review, new challenges for the utilization and high-quality recycling of PU are presented.

Mechanisms of Degradation for Polydisulfides: Main Chain Scission, Self-Immolation, Or Chain Transfer Depolymerization

Organic polydisulfides hold immense potential for the design of recyclable materials. Of these, polymers based on lipoic acid are attractive, as they are based on a natural, renewable resource. Herein, we demonstrate that reductive degradation of lipoic acid polydisulfides is a rapid process whereby the quantity of added initiator relative to the polymer content defines the mechanism of polymer degradation, through the main chain scission, self-immolation, or "chain transfer" depolymerization. The latter mechanism is defined as the one during which a thiol group released through the decomposition of one polydisulfide chain initiates depolymerization of the neighbor macromolecule. The chain transfer mechanism afforded the highest yields of recovery of the monomer in its pristine form, and just one molecule of the reducing agent to initiate polymer degradation afforded recovery of over 50% of the monomer. These data are important to facilitate the development of polymer recycling and monomer reuse schemes.

Degradation of plastic wastes to commercial chemicals and monomers under visible light

Plastics are playing an incrementally extensive and irreplaceable role in human life, but with alarming cyclic unsustainability. Numerous attempts have been undertaken to recycle plastics, among which chemical recycling from waste plastics back to chemicals and monomers has attracted great attention. Herein, the depolymerization of nine types of plastics to commercial chemicals and monomers was achieved under ambient conditions via synergetic integrated uranyl-photocatalysis, which contains a process for converting five kinds of mixed plastics into a value-added product. The degradation processes were depicted in terms of variation in scanning electron microscopy imaging, distinction in the X-ray diffraction pattern, alteration in water contact angle, and dynamic in molecular weight distribution. Single electron transfer, hydrogen atom transfer, and oxygen atom transfer were synergistically involved in uranyl-photocatalysis, which were substantiated by mechanistic studies. Relying on flow system design, the chemical recycling of plastics was feasible for kilogram-scale degradation of post-consumer-waste polyethylene terephthalate bottles to commercial chemicals, displaying a promising practical application potential in the future.

Chemically Recyclable Polymer System Based on Nucleophilic Aromatic Ring-Opening Polymerization

The development of chemically recyclable polymers with desirable properties is a long-standing but challenging goal in polymer science. Central to this challenge is the need for reversible chemical reactions that can equilibrate at rapid rates and provide efficient polymerization and depolymerization cycles. Based on the dynamic chemistry of nucleophilic aromatic substitution (S_NAr), we report a chemically recyclable polythioether system derived from readily accessible benzothiocane (BT) monomers. This system represents the first example of a well-defined monomer platform capable of chain-growth ring-opening polymerization through an S_NAr manifold. The polymerizations reach completion in minutes, and the pendant functionalities are easily customized to tune material properties or render the polymers amenable to further functionalization. The resulting polythioether materials exhibit comparable performance to commercial thermoplastics and can be depolymerized to the original monomers in high yields.

Recent development of end-of-life strategies for plastic in industry and academia: bridging their gap for future deployment

Plastics have advanced society as a lightweight, inexpensive material of choice, and consequently over 400 million metric tons of plastics are produced each year. The difficulty with their reuse, due to varying chemical structures and properties, is leading to one of the major global challenges of the 21st century-plastic waste management. While mechanical recycling has been proven successful for certain types of plastic waste, most of these technologies can only recycle single types of plastics at a time. Since most recycling collection streams today have a mixture of different plastic types, additional sorting is required before the plastic waste can be processed by recyclers. To combat this problem, academics have devoted their efforts to developing technologies such as selective deconstruction catalysts or compatibilizer for commodity plastics and new types of upcycled plastics. In this review, the strengths and challenges of current commercial recycling processes are discussed, followed by examples of the advancement in academic research. Bridging a gap to integrate new recycling materials and processes into current industrial practices will improve commercial recycling and plastic waste management, as well as create new economies. Furthermore, establishing closed-loop circularity of plastics by the combined efforts of academia and industry will contribute toward establishing a net zero carbon society by significant reduction of carbon and energy footprints. This review serves as a guide to understand the gap and help to create a path for new discovery in academic research to be integrated into industrial practices.

Poly(ether)s derived from oxa-Michael polymerization: a comprehensive review

Poly(ether)s represent an important class of polymers and are typically formed by ring-opening polymerization, Williamson ether synthesis, or self-condensation of alcohols. The oxa-Michael reaction presents another method to form poly(ether)s with additional functional groups in the polymer backbone starting from di- or triols and electron deficient olefins such as acrylates, sulfones, or acrylamides. However, research on oxa-Michael polymerization is still limited. Herein, we outline the principles of the oxa-Michael polymerization and focus on the synthesis and preparation of poly(ether-sulfone)s, poly(ether-ester)s, poly(ether)s, and poly(ether-amide)s. Further, challenges as well as future perspectives of the oxa-Michael polymerization are discussed.

Graphical abstract

Catalytic Steam-Assisted Pyrolysis of PET for the Upgrading of TPA

Compared with conventional pyrolysis, steam-assisted pyrolysis of polyethylene terephthalate (PET) can effectively eliminate char and upgrade terephthalic acid (TPA). However, during steam-assisted pyrolysis of PET, the degree of cracking still varies greatly, and while some of the product is excessively cracked to gas, the other part is still insufficiently cracked. In addition, these two types of products seriously affect the yield and purity of TPA. To further enhance the TPA, an attempt was made to reduce these impurities simultaneously by synergistic catalysis among the different components of the metal-acid catalyst. Through a series of experiments, Pt@Hzsm-5 was screened as the optimal catalyst. In the catalytic steam-assisted pyrolysis of PET, the optimum reaction temperature decreased to 400 °C, the calculated yield of TPA increased to 98.23 wt%, and the purity increased to 92.2%. The Pt@Hzsm-5 could be recycled three times with no significant decrease in the obtained yield of TPA. The catalytic mechanism of the Pt@Hzsm-5 was investigated through the analysis of the products and isotope tracing experiments. The Pt catalyzed the hydrogen transfer reaction between the water molecules and PET molecules, which inhibited the excessive cracking of TPA by improving the hydrogen transfer efficiency, reduced the generation of gaseous products, and improved the calculated yield of TPA. In contrast, the Hzsm-5 catalyzed the reaction of monovinyl ester cracking to TPA, effectively reducing the impurities in the solid product, increasing the olefin yield, and improving the purity of TPA. This discovery not only clarifies the synergistic catalytic effect of the Pt@Hzsm-5 in the steam-assisted pyrolysis of the PET reaction but also lays the foundation for further screening of other inexpensive metal-acid catalysts. This is of great significance to realize the industrial application of TPA preparation by PET pyrolysis.

Open Loop Recycling - Guanidine Iron(II) Polymerization Catalyst for the Depolymerization of Polylactide

A previously reported non-toxic guanidine-iron catalyst active in the ring opening polymerization (ROP) of polylactide (PLA) under industrially relevant conditions was evaluated for its activity in the alcoholysis and aminolysis of PLA under mild conditions. Kinetic and thermodynamic parameters were determined for the methanolysis of PLA with [FeCl₂ (TMG5NMe₂ asme)] (C1) using ¹ H NMR spectroscopy. A comparison with the Zn analog of C1 showed that the metal center has a large impact on the activity for the alcoholysis. Further, the influence of different nucleophiles was tested broadening the scope of products from PLA waste. C1 is the first discrete metal catalyst reported to be active in the selective aminolysis of PLA. Catalyst recycling, scale-up experiments and solvent-free alcoholysis were conducted successfully strengthening the industrial relevance and highlighting aspects of green chemistry. Moreover, the selective depolymerization of PLA in polymer blends was successful. C1 is a promising catalyst for a circular (bio)plastics economy.

Degradable and Reprocessable Resins from a Dioxolanone Cross-Linker

Chemically cross-linked polymers offer excellent temperature and solvent resistance, but their high dimensional stability precludes reprocessing. The renewed demand for sustainable and circular polymers from public, industry, and government stakeholders has increased research into recycling thermoplastics, but thermosets have often been overlooked. To address this need for more sustainable thermosets, we have developed a novel bis(1,3-dioxolan-4-one) monomer, derived from the naturally occurring l-(+)-tartaric acid. This compound can be used as a cross-linker and copolymerized in situ with common cyclic esters such as l-lactide, ε-caprolactone, and δ-valerolactone to produce cross-linked, degradable polymers. The structure-property relationships and the final network properties were tuned by both co-monomer choice and composition, with properties ranging from resilient solids with tensile strengths of 46.7 MPa to elastomers with elongations up to 147%. In addition to exhibiting properties rivalling those of commercial thermosets, the synthesized resins could be recovered at end-of-life through triggered degradation or reprocessing. Accelerated hydrolysis experiments showed the materials fully degraded to tartaric acid and the corresponding oligomers from 1 to 14 days under mild basic conditions and in a matter of minutes in the presence of a transesterification catalyst. The vitrimeric reprocessing of networks was demonstrated at elevated temperatures, and rates could be tuned by modifying the concentration of the residual catalyst. This work develops new thermosets, and indeed their glass fiber composites, with an unprecedented ability to tune degradability and high performance by creating resins from sustainable monomers and a bio-derived cross-linker.

Recent Advances in Sequence-Controlled Ring-Opening Copolymerizations of Monomer Mixtures

Transforming renewable resources into functional and degradable polymers is driven by the ever-increasing demand to replace unsustainable polyolefins. However, the utility of many degradable homopolymers remains limited due to their inferior properties compared to commodity polyolefins. Therefore, the synthesis of sequence-defined copolymers from one-pot monomer mixtures is not only conceptually appealing in chemistry, but also economically attractive by maximizing materials usage and improving polymers' performances. Among many polymerization strategies, ring-opening (co)polymerization of cyclic monomers enables efficient access to degradable polymers with high control on molecular weights and molecular weight distributions. Herein, we highlight recent advances in achieving one-pot, sequence-controlled polymerizations of cyclic monomer mixtures using a single catalytic system that combines multiple catalytic cycles. The scopes of cyclic monomers, catalysts, and polymerization mechanisms are presented for this type of sequence-controlled ring-opening copolymerization.

Investigating Different Local Polyurethane Coatings Degradation Effects and Corrosion Behaivors by Talaromyces funiculosus via Wire Beam Electrodes

The degradation effect of mold on the coating in a hot and humid environment is one of the important factors that cause layer failure. Combined with the wire beam electrode (WBE) and the traditional surface analysis technique, the local biodegradation of the coatings and the corrosion behaviors of metal substrates can be characterized accurately by a WBE. Herein, a WBE was used to study the degradation impact of Talaromyces funiculosus (T. funiculosus) isolated from a tropical rainforest environment on the corrosion of polyurethane (PU) coating. After immersion for 14 days, the local current density distribution of the WBE surface can reach ~10^-3 A/cm² in the fungal liquid mediums but maintains ~10^-7 A/cm² in sterile liquid mediums. The |Z|_0.01Hz value of the high current densities area (#85 electrode) was 1.06 × 10⁹ Ω cm² in a fungal liquid medium after 14 days of immersion. After being attacked by T. funiculosus, the degradation of the PU was more severe, and there were wrinkles, cracks, blisters, and even micro-holes distributed randomly on the surface of electrodes. This resulted from the self-corrosion caused by the T. funiculosus degradation of the coating; the corrosion caused by the electric coupling effect of the coating was introduced. Energy dispersive spectroscopy (EDS) and Raman spectra results showed that the corrosion products were flakey and globular, which consisted of γ-FeOOH, γ-Fe₂O₃, and α-FeOOH.

Rapid and Selective Photo-degradation of Polymers: Design of an Alternating Copolymer with an o-Nitrobenzyl Ether Pendant

The development of polymers with on-demand degradability is required to alleviate the current global issues on polymer-waste pollution. Therefore, we designed a vinyl ether monomer with an o-nitrobenzyl (oNBn) group as a photo-deprotectable pendant (oNBnVE) and synthesized an alternating copolymer with an oNBn-capped acetal backbone via cationic copolymerization with p-tolualdehyde (pMeBzA). The resultant alternating copolymer could be rapidly degraded into lower-molecular-weight compounds upon simple exposure to UV irradiation without any reactants or catalysts, while it was sufficiently stable toward heat and ambient light. This degradation proceeds via cleavage of the hemiacetal structure generated upon photo-deprotection of the oNBn pendant. The oNBn-peculiar degradability allowed the exclusive photo-degradation of the oNBnVE/pMeBzA segments in a diblock copolymer composed of oNBnVE/pMeBzA and benzyl vinyl ether (BnVE)/pMeBzA segments.

A circular polyester platform based on simple gem-disubstituted valerolactones

Geminal disubstitution of cyclic monomers is an effective strategy to enhance the chemical recyclability of their polymers, but it is utilized for that purpose alone and often at the expense of performance properties. Here we present synergistic use of gem-α,α-disubstitution of available at-scale, bio-based δ-valerolactones to yield gem-dialkyl-substituted valerolactones ([Formula: see text]), which generate polymers that solve not only the poor chemical recyclability but also the low melting temperature and mechanical performance of the parent poly(δ-valerolactone); the gem-disubstituted polyesters ([Formula: see text]) therefore not only exhibit complete chemical recyclability but also thermal, mechanical and transport properties that rival or exceed those of polyethylene. Through a fundamental structure-property study that reveals intriguing impacts of the alkyl chain length on materials performance of [Formula: see text], this work establishes a simple circular, high-performance polyester platform based on [Formula: see text] and highlights the importance of synergistic utilization of gem-disubstitution for enhancing both chemical recyclability and materials performance of sustainable polyesters.

Upgrading Polyurethanes into Functional Ureas through the Asymmetric Chemical Deconstruction of Carbamates

The importance of systematic and efficient recycling of all forms of plastic is no longer a matter for debate. Constituting the sixth most produced polymer family worldwide, polyurethanes, which are used in a broad variety of applications (buildings, electronics, adhesives, sealants, etc.), are particularly important to recycle. In this study, polyurethanes are selectively recycled to obtain high value-added molecules. It is demonstrated that depolymerization reactions performed with secondary amines selectively cleave the C-O bond of the urethane group, while primary amines unselectively break C-O and C-N bonds. The selective cleavage of C-O bonds, catalyzed by an acid:base mixture, led to the initial polyol and a functional diurea in several hours to a few minutes for both model polyurethanes and commercial polyurethane foams. Different secondary amines were employed as nucleophiles to synthesize a small library of diureas obtained in good to excellent yields. This study not only targets the recovery of the initial polyol but also aims to form new diureas which are useful building blocks for the polymerization of innovative materials.

Insight into Degrading Effects of Two Fungi on Polyurethane Coating Failure in a Simulated Atmospheric Environment

Two different fungi, Talaromyces funiculosus (T. funiculosus) and Phanerochaete chrysosporium (P. chrysosporium), were collected from the Xishuangbanna atmospheric corrosion site and incubated on a polyurethane (PU) coating at 30 °C for two weeks under 95% relative humidity (RH). The biodegrading effects of these fungi on the coating failure were investigated from aspects of metabolism and electrochemistry. The results showed that T. funiculosus contributed more to the degradation of the PU coating failure than P. chrysosporium, and two factors played dominant roles. First, the weight of the T. funiculosus mycelium was nearly 3 times more than that of P. chrysosporium, indicating there was more substrate mycelium of T. funiculosus deep into the coatings to get more nutrition in atmospheric during colonization. Second, T. funiculosus secreted carboxylic acids, such as citric, propanoic, succinic, and tartaric acids, and accelerated the hydrolysis of the ester and urethane bonds in the PU coatings. As a result, the mycelium of T. funiculosus readily penetrated the interface of the coating and substrate resulting in a rapid proliferation. Thus, the |Z|0.01Hz value of the coating decreased to 5.1 × 104 Ω·cm2 after 14 days of colonization by T. funiculosus while the value remained at 7.2 × 107 Ω·cm2 after colonization by P. chrysosporium. These insights suggest that the biodegradation process in simulated atmospheric environments would provide theoretical guidance and directions for the design of antifungal PU coatings.

Chemical Recycling of Used PET by Glycolysis Using Niobia-Based Catalysts

Plastic production has steadily increased worldwide at a staggering pace. The polymer industry is, unfortunately, C-intensive, and accumulation of plastics in the environment has become a major issue. Plastic waste valorization into fresh monomers for production of virgin plastics can reduce both the consumption of fossil feedstocks and the environmental pollution, making the plastic economy more sustainable. Recently, the chemical recycling of plastics has been studied as an innovative solution to achieve a fully sustainable cycle. In this way, plastics are depolymerized to their monomers or/and oligomers appropriate for repolymerization, closing the loop. In this work, PET was depolymerized to its bis(2-hydroxyethyl) terephthalate (BHET) monomer via glycolysis, using ethylene glycol (EG) in the presence of niobia-based catalysts. Using a sulfated niobia catalyst treated at 573 K, we obtained 100% conversion of PET and 85% yield toward BHET at 195 °C in 220 min. This approach allows recycling of the PET at reasonable conditions using an inexpensive and nontoxic material as a catalyst.

Closed-Loop Recycling of Poly(Imine-Carbonate) Derived from Plastic Waste and Bio-based Resources

Closed-loop recycling of polymers represents the key technology to convert plastic waste in a sustainable fashion. Efficient chemical recycling and upcycling strategies are thus highly sought-after to establish a circular plastic economy. Here, we present the selective chemical depolymerization of polycarbonate by employing a vanillin derivative as bio-based feedstock. The resulting di-vanillin carbonate monomer was used in combination with various amines to construct a library of reprocessable poly(imine-carbonate)s, which show tailor-made thermal and mechanical properties. These novel poly(imine-carbonate)s exhibit excellent recyclability under acidic and energy-efficient conditions. This allows the recovery of monomers in high yields and purity for immediate reuse, even when mixed with various commodity plastics. This work provides exciting new insights in the design of bio-based circular polymers produced by upcycling of plastic waste with minimal environmental impact.

Spotting Trends in Organocatalyzed and Other Organomediated (De)polymerizations and Polymer Functionalizations

Organocatalysis has evolved into an effective complement to metal- or enzyme-based catalysis in polymerization, polymer functionalization, and depolymerization. The ease of removal and greater sustainability of organocatalysts relative to transition-metal-based ones has spurred development in specialty applications, e.g., medical devices, drug delivery, optoelectronics. Despite this, the use of organocatalysis and other organomediated reactions in polymer chemistry is still rapidly developing, and we envisage their rapidly growing application in nascent areas such as controlled radical polymerization, additive manufacturing, and chemical recycling in the coming years. In this Review, we describe ten trending areas where we anticipate paradigm shifts resulting from novel organocatalysts and other transition-metal-free conditions. We highlight opportunities and challenges and detail how new discoveries could lead to previously inaccessible functional materials and a potentially circular plastics economy.

Switchable Polymerization: A Practicable Strategy to Produce Biodegradable Block Copolymers with Diverse Properties

With the global demand for sustainable development, there has been an increasing interest in using natural biomass as raw resources to produce sustainable polymers as an alternative to petroleum-based polymers. Because monocomponent biodegradable polymers are often insufficient in performance, copolymers with well-engineered block structures are synthesized to reach wide tunability. Switchable polymerization is such a practical strategy to produce biodegradable block copolymers with diverse performance. This review focus on the performance of block copolymers bearing biodegradable polymer segments produced by diverse switchable polymerization. We highlight two main segments that are critical for biodegradable block copolymers, i. e., polyester and polycarbonate, summarize the multiple characters of materials from switchable polymerization such as antibacterial, shape memory, adhesives, etc. The state-of-the-art research on biodegradable block copolymers, as well as an outlook on the preparation and application of novel materials, are presented.

Thermochemical Conversion of Plastic Waste into Fuels, Chemicals, and Value-Added Materials: A Critical Review and Outlooks

Plastic waste is an emerging environmental issue for our society. Critical action to tackle this problem is to upcycle plastic waste as valuable feedstock. Thermochemical conversion of plastic waste has received growing attention. Although thermochemical conversion is promising for handling mixed plastic waste, it typically occurs at high temperatures (300-800 °C). Catalysts can play a critical role in improving the energy efficiency of thermochemical conversion, promoting targeted reactions, and improving product selectivity. This Review aims to summarize the state-of-the-art of catalytic thermochemical conversions of various types of plastic waste. First, general trends and recent development of catalytic thermochemical conversions including pyrolysis, gasification, hydrothermal processes, and chemolysis of plastic waste into fuels, chemicals, and value-added materials were reviewed. Second, the status quo for the commercial implementation of thermochemical conversion of plastic waste was summarized. Finally, the current challenges and future perspectives of catalytic thermochemical conversion of plastic waste including the design of sustainable and robust catalysts were discussed.