Epoxidized soybean oil cured with tannic acid for fully bio-based epoxy resin

A review on vegetable oil-based non isocyanate polyurethane: towards a greener and sustainable production route

The transition from conventional polyurethane (PU) to non isocyanate polyurethane (NIPU) is driven mainly by safety concerns, environmental considerations, and sustainability issues associated with the current PU technology. NIPU has emerged as a promising alternative, addressing limitations related to traditional PU production. There has been increasing interest in bio-based NIPU aligning with the aspiration for green materials and processes. One important biomass resource for the development of bio-based NIPU is vegetable oil, an abundant, renewable, and relatively low cost feedstock. As such, this review aims to provide insight into the progression of NIPU derived from vegetable oils. This article highlights the synthetic and green approach to NIPU production, emphasizing the method involving the polyaddition reaction of cyclic carbonates and amines. The review includes case studies on vegetable oil-based NIPU and perspectives on their properties. Further, discussions on the potential applications and commercial importance of PU and NIPU are included. Finally, we offer perspectives on possible research directions and the future prospects of NIPU, contributing to the ongoing evolution of PU technology.

Soybean-Based Bio-Adhesives: Role of Diamine on the Adhesive Properties

One possible approach to achieving sustainable development in the materials sector is to produce polymers from plant oils (POs), which are renewable and environmentally beneficial. Polymers with a high concentration of functional groups can be used as cross-linking agents to enhance the properties of epoxidized POs (epoxidation of plant oil)-based polymers. In this work, a unique resin with novel properties and potential uses was produced by cross-linking epoxidized soybean oil (ESO) with branched and flexible polyamines by ring-opening and amidation polymerizations. This approach is straightforward and ecologically benign. After curing, melamine pentane diamine (MPD) polymer maintained its position as the strongest structural adhesive among the synthesized resins, with a bonding strength of almost 2000 kPa for stainless steel; irrespective of the temperature, stainless steel consistently outperforms melamine ethylene diamine-ESO resin in strength comparisons. At 100 °C, stainless steel has a lap shear strength of about 300 kPa, which is far higher than copper and aluminum; at 180 °C, this value increases by another 750 kPa. While MPD-ESO resin has a shear strength of 1996 kPa at 180 °C, melamine butane diamine-ESO resin has a shear strength of only 1220 kPa.

Fully bio-based epoxy resins from lignin and epoxidized soybean oil: Rigid-flexible, tunable properties and high lignin content

The application of epoxidized soybean oil (ESO) in thermosetting polymers is impeded by its unsatisfactory thermomechanical properties. Here, in order to address the limitation, technical lignin was modified by tung oil anhydride and then used as the hardener to compensate for the inherent flexibility defects of ESO thermosets (TLs). As the lignin content increased, a notable improvement in the activation energy of TLs was observed, attributed to the restraining effect of lignin's rigid structure on segmental relaxation. Concurrently, the tensile strength of TLs increased from 2.8 MPa to 34.0 MPa, concomitant with a decrease in elongation at break from 32.9 % to 8.0 %. Comparative analysis with TL-0 (devoid of lignin) demonstrated substantial enhancements in glass transition temperature, shape fixation ratio, and shape recovery ratio for TL-50 (comprising 50 wt% of lignin), elevating from 16.9 °C, 89.1 %, and 89.5 % to 118.6 °C, 94.0 %, and 99.3 %, respectively. These results unequivocally highlight the favorable dynamic mechanical and shape memory properties conferred upon TLs by lignin addition. While the introduction of lignin adversely affected thermal stability, a notable improvement in char yield (800 °C) was observed. Collectively, these findings underscore the potential of technical lignin as a promising bio-based curing agent for ESO.

Recent advancement in synthesizing bio-epoxy nanocomposites using lignin, plant oils, saccharides, polyphenols, and natural rubbers: A review

Due to environmental issues, production costs, and the low recycling capability of conventional epoxy polymers and their composites, many science groups have tried to develop a new type of epoxy polymers, which are compatible with the environment. Considering the precursors, these polymers can be produced from plant oils, saccharides, lignin, polyphenol, and natural resins. The appearance of these bio-polymers caused to introduce a new type of composites, namely bio-epoxy nanocomposites, which can be classified according to the synthesized bio-epoxy, the used nanomaterials, or both. Hence, in this work, various bio-epoxy resins, which have the proper potential for application as a matrix, are completely introduced with the synthesis viewpoint, and their characterized chemical structures are drawn. In the next steps, the bio-epoxy nanocomposites are classified based on the used nanomaterials, which are carbon nanoparticles (carbon nanotubes, graphene nanoplatelets, graphene oxide, reduced graphene oxide, etc.), nano-silica (mesoporous and spherical), cellulose (nanofibers and whiskers), nanoclay and so on. Also, the features of these bio-nanocomposites and their applications are introduced. This review study can be a proper guide for developing a new type of green nanocomposites in the near future.

Boiling water resistant fully bio-based adhesive made from maleated chitosan and glucose with excellent performance

Biomass resources are widely considered potential alternatives to formaldehyde-based wood adhesives because of their abundance. In this study, an environmentally friendly biomass adhesive, carboxylated chitosan-glucose (CSC-G), was prepared using chitosan, maleic anhydride, and glucose. The structure and water resistance of the adhesive were analyzed in detail. Maleic anhydride act as a bridge connecting chitosan and glucose, giving the adhesive good water solubility and resistance. The improved water resistance of the CSC-G adhesive was attributed to the formation of covalent cross-linked structures and an increased degree of system cross-linking. Additionally, the curing temperature of the CSC-G adhesive was superior to those of previously reported polyester adhesives. This study not only expands the application scope of fishery waste, but also demonstrates its great potential for the preparation of high-performance plywood.

Sustainable Bio-Based Epoxy Resins with Tunable Thermal and Mechanic Properties and Superior Anti-Corrosion Performance

Bio-based epoxy thermoset resins have been developed from epoxidized soybean oil (ESO) cured with tannic acid (TA). These two substances of vegetable origin have been gathering attention due to their accessibility, favorable economic conditions, and convenient chemical functionalization. TA's suitable high phenolic functionalization has been used to crosslink ESO by adjusting the -OH (from TA):epoxy (from ESO) molar ratio from 0.5:1 to 2.5:1. By means of Fourier-transform infrared spectroscopy, resulting in thermosets that evidenced optimal curing properties under moderate conditions (150-160 °C). The thermogravimetric analysis of the cured resins showed thermal stability up to 261 °C, with modulable mechanical and thermal properties determined by differential scanning calorimetry, dynamical mechanical thermal analysis, and tensile testing. Water contact angle measurements (83-87°) and water absorption tests (0.6-4.5 initial weight% intake) were performed to assess the suitability of the resins as waterproof coatings. Electrochemical impedance spectroscopy measurements were performed to characterize the anti-corrosive capability of these coatings on carbon steel substrates. Excellent barrier properties have been demonstrated due to the high electrical isolation and water impermeability of these oil-based coatings, without signs of deterioration over 6 months of immersion in a 3.5 wt.% NaCl solution. These results demonstrate the suitability of the developed materials as anti-corrosion coatings for specific applications.

Cross-Linked Gel Polymer Electrolyte Based on Multiple Epoxy Groups Enabling Conductivity and High Performance of Li-Ion Batteries

The low ionic conductivity and unstable interface of electrolytes/electrodes are the key issues hindering the application progress of lithium-ion batteries (LiBs). In this work, a cross-linked gel polymer electrolyte (C-GPE) based on epoxidized soybean oil (ESO) was synthesized by in situ thermal polymerization using lithium bis(fluorosulfonyl)imide (LiFSI) as an initiator. Ethylene carbonate/diethylene carbonate (EC/DEC) was beneficial for the distribution of the as-prepared C-GPE on the anode surface and the dissociation ability of LiFSI. The resulting C-GPE-2 exhibited a wide electrochemical window (of up to 5.19 V vs. Li⁺/Li), an ionic conductivity (σ) of 0.23 × 10^-3 S/cm at 30 °C, a super-low glass transition temperature (T_g), and good interfacial stability between the electrodes and electrolyte. The battery performance of the as-prepared C-GPE-2 based on a graphite/LiFePO₄ cell showed a high specific capacity of ca. 161.3 mAh/g (an initial Coulombic efficiency (CE) of ca. 98.4%) with a capacity retention rate of ca. 98.5% after 50 cycles at 0.1 C and an average CE of about ca. 98.04% at an operating voltage range of 2.0~4.2 V. This work provides a reference for designing cross-linking gel polymer electrolytes with high ionic conductivity, facilitating the practical application of high-performance LiBs.

Flame-Retardant and Recyclable Soybean Oil-Based Thermosets Enabled by the Dynamic Phosphate Ester and Tannic Acid

The demands of safety and sustainability have driven the development of intrinsic flame-retardant biobased polymers from renewable materials. Herein, a mechanically robust, good flame-retardant, and recyclable thermoset was developed from renewable epoxidized soybean oil (ESO) by using 2-hydroxyethyl methacrylate phosphate (HEMAP) as the reactive flame retardant and tannic acid (TA) as the charring agent. The flame resistance of the obtained ESO-based thermoset achieved the highest UL-94 of V-0 rating and a limited oxygen index value of 26.7% due to the synergistic flame-retardant effect of phosphate and TA. The flame-retardant mechanisms of the gaseous phase and condensed phase were fully investigated by thermogravimetric infrared, scanning electron microscopy-energy-dispersive spectrometry, X-ray photoelectron spectroscopy, and Raman spectra. It is confirmed that the incorporation of phosphate and TA could effectively promote the formation of dense carbon layers and delay the pyrolysis of long aliphatic chains. The ternary crosslinking of ESO, HEMAP, and TA via free-radical polymerization and epoxy-ring opening reaction resulted in a rigid network with a high crosslink density, bestowing the thermoset with superior tensile strength (20.0 MPa), flexural strength (36.3 MPa), and bonding strength (16.7 MPa on steel). Moreover, the ESO-based thermoset exhibited a fast stress relaxation behavior due to the transesterification of dynamic β-hydroxyl phosphate esters, which enables the network with thermal-healing ability and recyclability. This study explores a feasible method to prepare an intrinsic flame-retardant polymer from commercially available and renewable vegetable oils and natural polyphenols.

Natural Phenolic Compounds as Modifiers for Epoxidized Natural Rubber/Silica Hybrids

Silica is a popular filler, but in epoxidized natural rubber, can act as a cross-linking agent. Unfortunately, a high amount of silica is necessary to obtain satisfactory tensile strength. Moreover, a high amount of silica in ENR/silica hybrids is associated with low elongation at break. In our paper, we propose natural phenolic compounds, including quercetin, tannic acid, and gallic acid as natural and safe additional crosslinkers dedicated to ENR/silica hybrids to obtain bio-elastomers with improved mechanical properties. Therefore, toxic crosslinkers, such as peroxides or harmful accelerators can be eliminated. The impact of selected natural phenolic compounds on crosslinking effect, mechanical properties, color, and chemical structure of ENR/silica composite have been analyzed. The obtained results indicated that only 3 phr of selected natural phenolic compounds is able to improve crosslinking effect as well as mechanical properties of ENR/silica hybrids. Moreover, some of the prepared materials tend to regain mechanical properties after reprocessing. Such materials containing only natural and safe ingredients have a chance of becoming novel elastomeric biomaterials dedicated to biomedical applications.

Tannic acid: a crosslinker leading to versatile functional polymeric networks: a review

With the thriving of mussel-inspired polyphenol chemistry as well as the demand for low-cost analogues to polydopamine in adhesive design, tannic acid has gradually become a research focus because of its wide availability, health benefits and special chemical properties. As a natural building block, tannic acid could be used as a crosslinker either supramolecularly or chemically, ensuring versatile functional polymeric networks for various applications. Up to now, a systematic summary on tannic-acid-based networks has still been waiting for an update and outlook. In this review, the common features of tannic acid are summarized in detail, followed by the introduction of covalent and non-covalent crosslinking methods leading to various tannic-acid-based materials. Moreover, recent progress in the application of tannic acid composites is also summarized, including bone regeneration, skin adhesives, wound dressings, drug loading and photothermal conversion. Above all, we also provide further prospects concerning tannic-acid-crosslinked materials.

A simple, efficient route to modify the properties of epoxy dynamic polymer networks

A simple and efficient strategy to modify epoxy dynamic polymer networks (DPNs) is presented. The introduction of the flexible epoxidized form of naturally occurring soybean oil (ESO) into epoxy DPNs markedly improves their mechanical properties, stress relaxation rate and malleability. Specifically, at 7.5 wt% ESO loading, the elongation at break of the as-produced epoxy-ESO DPNs was increased from 10% to 108%, the stress relaxation time decreased from 6100 s to 2570 s at 120 °C, and the reprocessing temperature was reduced by 26 °C, which is advantageous for expanding the scope of applications of these materials, especially for reducing the energy consumption during reprocessing. At this composition, the epoxy-ESO DPNs also showed excellent self-healing, welding and chemical degradation properties. This work provides a novel pathway to fabricate epoxy-based DPNs with high performance in an energy-conserving manner.

Magnetically Directed Co-nanoinitiators for Cross-Linking Adhesives and Enhancing Mechanical Properties

Magnetically directed localized polymerization is of immense interest for its extensive impacts and applications in numerous fields. The use of means untethered from an external magnetic field to localize initiation of polymerization to develop a curing system is a novel concept, with a sustainable, efficient, and eco-friendly approach and a wide range of potential in both science and engineering. However, the conventional means for the initiation of polymerization cannot define the desirable location of polymerization, which is often exacerbated by the poor temporal control in the curing system. Herein, the copper-immobilized dendrimer-based magnetic iron oxide silica (MNPs-G2@Cu²⁺) co-nanoinitiators are rationally designed as initiators for redox radical polymerization. The nanoinitiators are magnetically responsive and therefore enable localized polymerization using an external magnetic field. In this work, anaerobic polymerization of an adhesive composed of triethylene glycol dimethacrylate, tert-butyl peroxybenzoate, and MNPs-G2@Cu²⁺ as the magnetic co-nanoinitiators has been investigated. The use of a magnet locates and promotes redox free radical polymerization through the synergistic functions between peroxide and MNPs-G2@Cu²⁺ co-nanoinitiators. The mechanical properties of the resulting polymer are considerably reinforced because the MNPs-G2@Cu²⁺ co-nanoinitiators concurrently play another crucial role as nanofillers. This strategy provides a novel approach for magnetically tunable localized polymerization, which allows new opportunities to govern the formulation of advanced adhesives through polymerization under hazard-free conditions for various promising applications.

Alkyl Chain Length Effects of Imidazolium Ionic Liquids on Electrical and Mechanical Performances of Polyacrylamide/Alginate-Based Hydrogels

Conductive hydrogels with stretchable, flexible and wearable properties have made significant contributions in the area of modern electronics. The polyacrylamide/alginate hydrogels are one of the potential emerging materials for application in a diverse range of fields because of their high stretch and toughness. However, most researchers focus on the investigation of their mechanical and swelling behaviors, and the adhesion and effects of the ionic liquids on the conductivities of polyacrylamide/alginate hydrogels are much less explored. Herein, methacrylated lysine and different alkyl chain substituted imidazole-based monomers (IMCx, x = 2, 4, 6 and 8) were introduced to prepare a series of novel pAMAL-IMCx-Ca hydrogels. We systematically investigated their macroscopic and microscopic properties through tensile tests, electrochemical impedance spectra and scanning electron microscopy, as well as Fourier transform infrared spectroscopy, and demonstrated that an alkyl chain length of the IMCx plays an important role in the designing of hydrogel strain sensors. The experiment result shows that the hexyl chains of IMC6 can effectively entangle with LysMA through hydrophobic and electrostatic interactions, which significantly enhance the mechanical strength of the hydrogels. Furthermore, the different strain rates and the durability of the pAMAL-IMC6-Ca hydrogel were investigated and the relative resistance responses remain almost the same in both conditions, making it a potential candidate for wearable strain sensors.

Chain Extension of Poly(Lactic Acid) (PLA)-Based Blends and Composites Containing Bran with Biobased Compounds for Controlling Their Processability and Recyclability

The present work focused on the research, design, and study of innovative chain extender systems of renewable origin for PLA-based biocomposites, reinforced with wheat bran as filler. The majority of employed chain extender compounds belongs to fossil world, affecting the biodegradability property which characterizes biopolymers. The aim of this work was thus to find promising biobased and sustainable alternatives to provide the same enhancements. According to this objective, epoxidized soybean oil (ESO) was chosen as principal component of the chain extender systems, together with a dicarboxylic acid, malic acid (MA), or succinic acid (SA). The reactivity of the modifier systems was previously studied through thermogravimetric analysis (TGA) and IR spectroscopy, to hypothesize the reaction mechanism in bran-filled blends. Hence, small-scale extrusion was carried out to investigate the effects of ESO/MA and ESO/SA on formulations of different composition (both pure PLA blends and composites). The variation of melt fluidity parameters was analyzed to define the optimized concentration of modifier systems. A comparison between the effects on blends of designed biobased systems and the action of fossil-based Joncryl was performed, to understand if the developed green solutions could represent competitive and efficient substitutes. The modified composites were characterized in terms of mechanical tests, degradation and thermal studies (TGA and DSC), and morphological analysis (SEM), to figure out their main features and to understand their potential in possible industrial applications.

Adhesive properties of bio-based epoxy resin reinforced by cellulose nanocrystal additives

The adhesive properties of a self-prepared bio-based epoxy resin with native cellulose nanocrystals (CNCs) are evaluated in this article. The porosity of actual CNCs is high. The most promising finding is the acquisition of high tensile modulus. The addition of CNC composites significantly increased the tensile modulus at lower wt.%, and the maximum crystallinity of CNCs was obtained. Bearing in mind the advantages of CNCs, scanning electron microscopy (SEM) showed a uniform distribution of concentrated CNCs. Clusters were formed at higher CNCs ratios, and the composite matrix content with high CNCs produced good expansion, low crystallinity, and increased elongation. Our analysis showed that the original CNCs were more evenly distributed in the self-prepared bio-based epoxy resin, which enhanced transformation, supported by improved dispersion of native CNCs. The presence of native CNCs greatly improved and enhanced the bonding performance of the bio-based epoxy resin in the interface area. Enhancing the mechanical properties of native CNCs has broad application prospects in environmental areas. This suggests that the widespread use of native CNCs in environmental engineering applications is feasible, especially in terms of adhesives properties.

Synthesis of a Carrageenan-Iron Complex and Its Effect on Flame Retardancy and Smoke Suppression for Waterborne Epoxy

A k-carrageenan-iron complex (KC-Fe) was synthesized by complexation between degraded KC and FeCl3. Furthermore, KC-Fe and ammonium polyphosphate (APP) were simultaneously added into waterborne epoxy (EP) to improve its flame retardancy and smoke suppression performance. The structure and properties of KC-Fe were assessed using Fourier transform infrared spectroscopy (FTIR), ultraviolet (UV) spectroscopy, thermo gravimetric analysis (TGA), and X-ray powder diffraction analysis (XRD). The analysis showed that KC-Fe was successfully synthesized and exhibited good thermal properties with a 49% char residue at 800 °C. The enhanced flame retardancy and smoke suppression performance of waterborne epoxy were evaluated using a limiting oxygen index (LOI) and UL-94. Moreover, the flame retardancy of waterborne epoxy coated on a steel plate was also investigated using cone calorimetry. The results showed that the flame-retardant waterborne epoxy blend exhibited the best flame retardancy when the mass ratio of APP and KC-Fe was 2:1. The total heat release (THR) and total smoke production (TSP) was decreased by 44% and 45%, respectively, which indicated good fire safety performance and smoke suppression properties. Analysis of the residual char using FTIR, SEM, and elemental analysis (EDS) indicated that the action of KC-Fe was promoted by the presence of APP. The formation of a dense thermal stable char layer from an intumescent coating was essential to protect the underlying materials.

Effect of structure regulation of hyper-branched polyester modified carbon nanotubes on toughening performance of epoxy/carbon nanotube nanocomposites

In this paper, carboxylic multi-walled carbon nanotubes (MWCNTs-COOH) were modified by a series of hyperbranched polyesters (HBP) with different molecular structures (different branching degree) through surface grafting, and then the epoxy resin (EP)/carbon nanotube composites were prepared to explore the influences of structure regulation of HBP modified carbon nanotubes on the toughening performance of the composites. The results of Fourier transform infrared spectroscopy (FTIR), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and thermogravimetric analysis (TGA) of various HBP grafted carbon nanotubes confirmed that the HBP were successfully grafted onto MWCNTs-COOH via an esterification reaction between the carboxyl groups of MWCNTs-COOH and the hydroxyl groups of HBP, meanwhile, the higher the branching degree of the HBP, the higher its grafting ratio onto carbon nanotubes. Furthermore, the outcome of dynamic thermal mechanical analysis (DMA) indicated that the addition of MWCNTs-COOH increased the storage modulus and glass transition temperature (T_g) of the pure EP, and surface grafting of various HBP onto MWCNTs-COOH decreased the T_g and peak height of mechanical loss of composites. And as the branching degree of HBP increased, the interfacial bonding between MWCNTs and the EP matrix became stronger. The results of mechanical performance and morphology analysis also revealed that the addition of HBP grafted MWCNTs-COOH significantly improved its dispersion and interfacial bonding in the EP matrix, resulting in better performance in the enhancement of toughness of the composites. In addition, it was found that the higher the branching degree of HBP, the better the toughening performance of the composites.

Carboxylic carbon nanotubes were modified by a series of hyperbranched polyesters (HBP), and epoxy resin/carbon nanotubes composites were prepared. The effect of structure regulation of HBP on toughening properties of composites was discussed.

Accelerated hydrolytic degradation of ester-containing biobased epoxy resins

Biobased epoxy resins, derived from lignin, phenolic acids, and vegetable oils, exhibited rapid degradation through hydrolysis in basic solution.

Investigation on cure kinetics of epoxy resin containing carbon nanotubes modified with hyper-branched polyester

The cure kinetics of epoxy resin cured by diethyltoluene diamine (D-EP), D-EP/multi-walled carbon nanotube (D-EP/CNT) composites and D-EP/hyper branched polyester functionalized CNTs (D-EP/CNTs-H20) were investigated by non-isothermal differential scanning calorimetry (DSC). Results revealed that the presence of CNTs shifted the cure temperature to a lower temperature and accelerated the curing of D-EP, and the addition of CNTs-H20 exhibited a stronger effect in accelerating the cure of D-EP. Activation energies were calculated based on the Kissinger approach and Ozawa approach respectively. Lowered activation energy was observed after the addition of CNTs or CNTs-H20 at low degrees of cure, indicating that the CNTs had a large effect on the curing reaction. The presence of CNTs facilitated the curing reaction, especially the initial epoxyamine reaction. Moreover, CNTs-H20 exhibited better performance. The autocatalytic model was used to describe the cure kinetics phenomena of the studied systems. When CNTs or CNTs-H20 were added, the Sesták–Berggren model still can describe the cure kinetics of the D-EP composites because the results, calculated by the model, agreed with the experimental data well. Moreover, the kinetics parameters as well as the equation describing the cure process were proposed.

The cure kinetics of epoxy resin cured by D-EP, D-EP/CNT composites and D-EP/CNTs-H20 were investigated by non-isothermal differential scanning calorimetry (DSC).