Preparation of near-infrared laser responsive hydrogels with enhanced laser marking performance

Boosting NIR Laser Marking Efficiency of a Transparent Epoxy Using a Layered Double Hydroxide

Efficient near-infrared (NIR) laser marking on transparent polymers like polypropylene, epoxy, and polyethylene has posed a big challenge due to their lack of absorption in the NIR. Currently, inorganic additives are used to improve NIR laser marking efficiency, but they come with issues such as toxicity, high loading requirement, adverse effects on color/opaqueness, and the need for low laser head speeds. Herein, we report a new strategy of incorporating a food-grade, Mg2Al-CO3 LDH as a boosting coadditive alongside the commercial NIR laser marking additive (Iriotech 8815) in an epoxy system. Our findings demonstrate that the incorporation of Mg2Al-CO3 LDH can significantly increase both the darkness and contrast of marking even at high laser head speed (5000 mm/s), while minimizing surface damage. Notably, by replacing 95% of Iriotech 8815 with Mg2Al-CO3 LDH, an epoxy plate can exhibit high transparency, while producing dark, sharply defined markings with excellent readable QR code markings at high laser speeds. This result offers a promising solution for enhancing high-speed NIR laser marking on transparent polymers with additional advantages of lower toxicity and cost and with minimal optical interference from high additive loadings.

Separator-free Zn-ion Battery with Mn:V3O7·H2O Nanobelts and a Zn2+-Polyacrylamide Semisolid Electrolyte with Ultralong Cycle Life

Vanadium based oxides are immensely suitable for zinc-ion-batteries (ZIBs) due to their layered and stable crystal structures. In this study, Mn doped V₃O₇·H₂O nanobelts were synthesized and used as cathodes in ZIBs for the very first time and the doped oxide exhibited an enhanced capacity of 258 mAh g^-1 compared to its undoped counterpart (208 mAh g^-1) at the same current density of 40 mA g^-1. Mn:V₃O₇·H₂O outperforms the V₃O₇·H₂O due to the superior bulk electrical conductivity as well as higher nanoscale current carrying capability imparted by a high proportion of mixed valent states of Mn³⁺, Mn²⁺, V⁵⁺, and V⁴⁺ and the smaller crystallite size that affords short diffusion lengths for Zn²⁺ ions. The Mn:V₃O₇·H₂O cathode is coupled with a Zn²⁺ ion conducting polyacrylamide gel electrolyte and a Zn flakes/activated carbon (Zn Fs/C) composite anode to yield a unique separator free Mn:V₃O₇·H₂O/Zn²⁺-PAM gel/Zn-Fs/C battery. The cell exhibits a capacity of ∼205 mAh g^-1 (at 40 mA g^-1) and retains 99% of its original capacity after 3500 cycles. The Zn²⁺-PAM gel shows a high ionic conductivity in the range of 5.9 to 28.2 S cm^-1, over a wide temperature span of 0 to 70 °C, and a wide electrochemical potential stability window of -0.5 to +2.3 V, thus rendering it suitable for low temperature applications as well. The gel also inhibits dendritic growth of Zn over the Zn-Fs/C anode through regulated flow of Zn²⁺ ions during charging, prevents cathode dissolution, and improves cycle life via preservation of structural integrity of the Mn:V₃O₇·H₂O cathode after 200 charge-discharge cycles. This is a highly scalable cell configuration and opens up opportunities to produce long lasting batteries completely free of costly separators with a semisolid free-standing electrolyte and a robust doped oxide.

Preparation and self-assembly of ionic (PNIPAM-co-VIM) microgels and their adsorption property for phosphate ions

Using N-isopropyl acrylamide (NIPAM) as the main monomer, 1-vinyl imidazole (VIM) containing tertiary amine groups as the functional comonomer, and 1,5-dibromo pentane as the crosslinking agent, ionic P(NIPAM-co-VIM) microgels were prepared by a two-step method. The crosslinking agent was reacted with tertiary amino groups by the quaternary amination. The results of zeta potential and particle size analysis showed that P(NIPAM-co-VIM) microgels were positively charged and had a particle size of about 400 nm, and the microgels with 11 wt% VIM still showed temperature sensitivity with a volume phase transition temperature of approximately 37.5 °C. The effects of VIM content, ambient temperature, and pH on the adsorption properties of the microgels for phosphate anions were explored. The self-assembly of the positively charged P(NIPAM-co-VIM) microgels with polyelectrolytes and the adsorption behavior of the layers for phosphate anions were studied using a quartz crystal microbalance (QCM). It was found that at a phosphate concentration of 0.3 mg mL^-1, VIM mass fraction of 11%, pH of 5, and temperature of 20 °C, the largest adsorption capacity of P(NIPAM-co-VIM) microgel on phosphate ions could reach 346.3 mg g^-1. The frequency responses of the microgel-modified QCM sensor could reach 3.0, 18.8, and 25.9 Hz when exposed to 10^-8, 10^-7, and 10^-6 M phosphate solutions. Therefore, the ionic (PNIPAM-co-VIM) microgels could be promising for fabricating anion-binding materials for separation and sensing applications.

Pitaya-Structured Microspheres with Dual Laser Wavelength Responses for Polymer Laser Direct Writing

A unique pitaya-structured graphene/TiO₂@PS microsphere with dual laser wavelength responses is designed and prepared via a facile approach of polymer melt blending. The graphene/TiO₂ particles ("pitaya seeds") are homogeneously distributed in the polystyrene ("pitaya pulp") of the microspheres with an average size of 1.5 μm. The graphene in microspheres serves not only as a laser absorber that has responses to both 355 nm UV and 1064 nm NIR lasers but also as a reducing agent of TiO₂ during laser direct writing (LDW). As expected, benefiting from the unique pitaya-structured structure, the graphene/TiO₂@PS microsphere can remarkably improve the performance of both NIR and UV LDW of polymers. The results of characterizations reveal that the black color caused by NIR LDW is due to the generation of the amorphous carbon and the color change after UV LDW is owing to the formation of black sp/sp² carbon compounds. Meanwhile, some TiO₂ in microspheres is reduced into the black/gray titanium oxides of Ti²⁺ and Ti³⁺ after NIR and UV LDW, respectively. The above co-contribution endows the graphene/TiO₂@PS microspheres with an outstanding color-changing ability. This pitaya-structured microsphere will have a profound effect on polymers' laser direct writing.

Facile Preparation and Dye Adsorption Performance of Poly(N-isopropylacrylamide-co-acrylic acid)/Molybdenum Disulfide Composite Hydrogels

Using N-isopropylacrylamide (NIPAM) and acrylic acid (AAc) as monomers, N,N'-methylenebisacrylamide (MBA) as a cross-linking agent, and molybdenum disulfide (MoS2) as functional particles, a P(NIPAM-co-AAc)/MoS2 composite hydrogel was prepared by free radical polymerization initiated by ultraviolet light. The results of Fourier transform infrared spectroscopy, Raman spectroscopy, and scanning electron microscopy show that MoS2 has been successfully introduced into the P(NIPAM-co-AAc) system, and the obtained composite hydrogel has a porous network structure. Studies on the swelling property and dye adsorption performance show that the addition of MoS2 can increase the swelling ratio of P(NIPAM-co-AAc) hydrogels to a certain extent and can significantly improve the ability of the P(NIPAM-co-AAc) hydrogel to adsorb methylene blue (MB). The adsorption process of MB by the composite hydrogels conforms to the pseudo-second-order kinetics and the Langmuir isotherm adsorption models. The estimated equilibrium adsorption capacity (Q m) using the Langmuir isotherm model can reach 1258 mg/g, mainly due to the electrostatic interaction between the negatively charged groups -COO- and MoS2 particles on the network structure and the positively charged dye MB. The adsorption of MB by P(NIPAM-co-AAc)/MoS2 composite hydrogels depends on the temperature during adsorption. Compared with room temperature, a high temperature of 40 °C above the poly(N-isopropylacrylamide) (PNIPAM) phase transition temperature (∼32 °C) leads to a decreased adsorption capacity of the P(NIPAM-co-AAc)/MoS2 composite hydrogel for MB due to the enhanced hydrophobic properties of the network structure and the decrease of the swelling ratio. The prepared hydrogel material can be used as a good adsorbent for dyes, which is promising in wastewater treatment.

Preparation and Laser Marking Properties of Poly(propylene)/Molybdenum Sulfide Composite Materials

In this study, using molybdenum sulfide (MoS₂) as laser-sensitive particles and poly(propylene) (PP) as the matrix resin, laser-markable PP/MoS₂ composite materials with different MoS₂ contents ranging from 0.005 to 0.2% were prepared by melt-blending. A comprehensive analysis of the laser marking performance of PP/MoS₂ composites was carried out by controlling the content of laser additives, laser current intensity, and the scanning speed of laser marking. The color difference test shows that the best laser marking performance of the composite can be obtained at the MoS₂ content of 0.02 wt %. The surface morphology of the PP/MoS₂ composite material was observed after laser marking using a metallographic microscope, an optical microscope, and a scanning electron microscope (SEM). During the laser marking process, the laser energy was absorbed and converted into heat energy to cause high-temperature melting, pyrolysis, and carbonization of PP on the surface of the PP/MoS₂ composite material. The black marking from carbonized materials was formed in contrast to the white matrix. Using X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, and Raman spectroscopy, the composite materials before and after laser marking were tested and characterized. The PP/MoS₂ composite material was pyrolyzed to form amorphous carbonized materials. The effect of the laser-sensitive MoS₂ additive on the mechanical properties of composite materials was investigated. The results show that the PP/MoS₂ composite has the best laser marking property when the MoS₂ loading content is 0.02 wt %, the laser marking current intensity is 11 A, and the laser marking speed is 800 mm/s, leading to a clear and high-contrast marking pattern.

Laser irradiation method to prepare polyethylene porous fiber membrane with ultrahigh xylene gas filtration capacity

In recent years, volatile organic compound (VOC) gases have caused potential harm to people's health. This study reveals the preparation of polyethylene porous fiber membrane with excellent low-concentration VOCs filtration performance via laser irradiation technology. A neodymium-doped yttrium aluminum garnet (Nd:YAG) pulsed laser beam was used to scan the laser-sensitive low-density polyethylene/carbon black (LDPE/CB) fibers prepared by nanolayer coextrusion in the air. The controllable thermal energy generated by laser irradiation makes the surface of the fiber membrane to produce a porous carbon layer in situ. Laser power and scanning speed are important parameters for controlling laser-induced carbonization. The results indicate that the rich "fluffy" carbon structures on the surface of the porous fiber membrane can efficiently adsorb xylene gas. This study can provide a positive reference for the large-scale preparation of polyolefin porous fiber membrane with VOCs filtration by simple and efficient laser irradiation method.

Construction of Self-Assembled Polyelectrolyte/Cationic Microgel Multilayers and Their Interaction with Anionic Dyes Using Quartz Crystal Microbalance and Atomic Force Microscopy

This study aimed to reveal the interaction between self-assembled multilayers and dye molecules in the environment, which is closely related to the multilayers' stable performance and service life. In this work, the pH-responsive poly (N-isopropylacrylamide-co-2-(dimethylamino) ethyl methacrylate) microgels were prepared by free-radical copolymerization and self-assembled with sodium alginate (SA) into multilayers by the layer-by-layer deposition method. Quartz crystal microbalance (QCM) and atomic force microscopy (AFM) results confirmed the construction of multilayers and the absorbed mass, resulting in a decrease in the frequency shift of the QCM sensor and the deposition of microgel particles on its surface. The interaction between the self-assembled SA/microgel multilayers and anionic dyes in the aqueous solution was further investigated by QCM, and it was found that the electrostatic attraction between dyes and microgels deposited on the QCM sensor surface was much larger than that of the microgels with SA in multilayers, leading to the release of the microgels from the self-assembled structure and a mass loss ratio of 27.6%. AFM observation of the multilayer morphology exposed to dyes showed that 29% of the microgels was peeled off, and the corresponding microgel imprints were generated on the surface. In contrast, the shape and size of the remaining self-assembled microgel particles did not change.

Synthesis, Characterization, and CO2/N2 Separation Performance of POEM-g-PAcAm Comb Copolymer Membranes

Alcohol-soluble comb copolymers were synthesized from rubbery poly(oxyethylene methacrylate) (POEM) and glassy polyacrylamide (PAcAm) via economical and facile free-radical polymerization. The synthesis of comb copolymers was confirmed by Fourier-transform infrared and proton nuclear magnetic resonance spectroscopic studies. The bicontinuous microphase-separated morphology and amorphous structure of comb copolymers were confirmed by wide-angle X-ray scattering, differential scanning calorimetry, and transmission electron microscopy. With increasing POEM content in the comb copolymer, both CO₂ permeability and CO₂/N₂ selectivity gradually increased. A mechanically strong free-standing membrane was obtained at a POEM:PAcAm ratio of 70:30 wt%, in which the CO₂ permeability and CO₂/N₂ selectivity reached 261.7 Barrer (1 Barrer = 10⁻¹⁰ cm³ (STP) cm cm⁻² s⁻¹ cmHg⁻¹) and 44, respectively. These values are greater than those of commercially available Pebax and among the highest separation performances reported previously for alcohol-soluble, all-polymeric membranes without porous additives. The high performances were attributed to an effective CO₂-philic pathway for the ethylene oxide group in the rubbery POEM segments and prevention of the N₂ permeability by glassy PAcAm chains.

Laser induced porous electrospun fibers for enhanced filtration of xylene gas

With the development of industry, the harm caused by volatile organic compound (VOC) gases to the human body has received much attention. This study reveals as the first attempt to apply laser irradiation technique to the preparation of porous electrospun fibers with excellent low-concentration VOC gases adsorption properties. The laser-sensitive polycarbonate (PC) fibers prepared from electrospinning was treated in air by scanning with a neodymium-doped yttrium aluminum garnet (Nd: YAG) pulsed laser beam to achieve porous structure. During the laser irradiation process, a series of changes such as melting, thermal degradation, and carbonization of the polymer fibers can change the surface structure. The morphology of the porous structure is related to the degree of laser-induced carbonization, and the laser current is an important parameter for determining the degree of laser-induced carbonization of a particular polymer. The results indicate that porous carbon structures can be created on the surface of the fiber membrane by controlling the degree of laser-induced carbonization, and a highly xylene gas adsorption efficiency is exhibited. This study may provide useful insights for developing electrospun porous fibers with VOC adsorption by simple, effective and environmentally friendly laser post-processing process.

Surface Laser-Marking and Mechanical Properties of Acrylonitrile-Butadiene-Styrene Copolymer Composites with Organically Modified Montmorillonite

In this study, organically modified montmorillonite (OMMT) was prepared by modifying MMT with a cationic surfactant cetyltrimethylammonium bromide (CTAB). The obtained OMMT of different loading contents (1, 2, 4, 6, and 8 wt %) was melt-blended with poly(acrylonitrile-co-butadiene-co-styrene) (ABS) to prepare a series of ABS/OMMT composites, which were laser marked using a neodymium-doped yttrium aluminum garnet (Nd:YAG) laser beam of 1064 nm under different laser current processes. X-ray diffraction (XRD), color difference spectrometer, optical microscope, water contact angle tests, scanning electron microscope (SEM), and Raman spectroscopy were carried out to characterize the morphology, structure, and properties of the laser-patterned ABS composites. The effects of the addition of OMMT and the laser marking process on the mechanical properties of ABS/OMMT composites were investigated through mechanical property tests. The results show that the obtained ABS/OMMT composites have enhanced laser marking performance, compared to the ABS. When the OMMT content is 2 wt % and the laser current intensity is 9 A, the marking on ABS composites has the highest contrast (ΔE = 36.38) and sharpness, and the quick response (QR) code fabricated can be scanned and identified with a mobile app. SEM and water contact angle tests showed that the holes, narrow cracks, and irregular protrusion are formed on the composite surface after laser marking, resulting in a more hydrophobic surface and an increased water contact angle. Raman spectroscopy and XRD indicate that OMMT can absorb the near-infrared laser energy, undergo photo thermal conversion, and cause the pyrolysis and carbonization of ABS to form black marking, and the crystal structure itself does not change significantly. When the 2 wt % of OMMT is loaded, the tensile strength, elongation at break, and impact strength of ABS/OMMT are increased by 15, 20, and 14%, respectively, compared to ABS. Compared with the unmarked ABS/OMMT, the defects including holes and cracks generated on the surface of the marked one lead to the decreased mechanical property. The desirable combination of high contrast laser marking performance and mechanical properties can be achieved at an OMMT loading content of 2 wt % and a laser current intensity of 9 A. This research work provides a simple, economical, and environmentally friendly method for laser marking of engineering materials such as ABS.

Facile Fabrication of High-Contrast and Light-Colored Marking on Dark Thermoplastic Polyurethane Materials

In this work, using ferroferric oxide (Fe₃O₄) and zirconium oxide (ZrO₂) as laser-sensitive particles and thermoplastic polyurethane (TPU) as the matrix resin, a series of TPU/Fe₃O₄/ZrO₂ composites were prepared by melt blending, and the effect of the laser marking additive content, composition, and laser marking parameters on the laser marking properties of composites was investigated. The laser marking mechanism of Fe₃O₄/ZrO₂ additives and the role of each component in TPU laser marking were studied by metallographic microscopy, color difference test, scanning electron microscopy, and Raman spectroscopy. Fe₃O₄ nanoparticles as a laser sensitizer component, on the one hand, can act as a pigment to make the TPU substrate black and, on the other hand, can absorb laser energy to contribute to the formation of laser markings on TPU composite surfaces. In addition, the introduction of ZrO₂ nanoparticles can help absorb the laser energy, while the contrast can be improved to enhance the laser marking performance of the TPU composite. Through thermogravimetric analysis, the changes in the thermally stable properties of TPU composites before and after laser marking were investigated, and the results indicated that Fe₃O₄/ZrO₂ nanoparticles can absorb the laser energy, causing melting and pyrolysis of the TPU backbone at a high temperature, to produce a gaseous product resulting in foaming. Finally, the high-contrast and light-colored markings were formed on the black TPU composite surface. This work provides a facile method for producing high-contrast and light-colored markings on the dark TPU composite surface.

Modification of microcrystalline cellulose with acrylamide under microwave irradiation and its application as flocculant

Grafting polyacrylamide (PAM) chains onto microparticles may combine the advantages of the flocculation property of the former and the fast sedimentation of the later to realize better flocculation performance. In this work, inexpensive microcrystalline cellulose (MCC) microparticles, and monomer of acrylamide (AM) were mixed, and then irradiated under microwave. The obtained material was characterized by Fourier transform infrared spectroscopy and X-ray diffraction, and the results demonstrated successful modification of MCC with AM on the particle surface. The modification procedure has been carefully investigated to obtain an optimum preparation condition. Kaolin suspension was selected as a model to evaluate the flocculation properties of the obtained AM-MCC. Our results indicate that the AM-MCC with the highest grafting ratio of 95.5% exhibits the best flocculation performance, which is even better than that of PAM, and the turbidity can be decreased to 1.4% of the naked kaolin suspension within 2.5 min. Therefore, this work provides a low cost strategy to prepare biodegradable AM-MCC, which may have promising potential application in the water treatment and other fields.