Studies on High-Temperature Evolution of Low-Loaded Pd Three-Way Catalysts Prepared by Laser Electrodispersion

Pd/Al₂O₃ catalyst of the "crust" type with Pd loading of 0.03 wt.% was prepared by the deposition of 2 nm Pd particles on the outer surface of the alumina support using laser electrodispersion (LED). This technique differs from a standard laser ablation into a liquid in that the formation of monodisperse nanoparticles occurs in the laser torch plasma in a vacuum. As is found, the LED-prepared catalyst surpasses Pd-containing three-way catalysts, obtained by conventional chemical synthesis, in activity and stability in CO oxidation under prompt thermal aging conditions. Thus, the LED-prepared Pd/Al₂O₃ catalyst showed the best thermal stability up to 1000 °C. The present research is focused on the study of the high-temperature evolution of the Pd/Al₂O₃ catalyst in two reaction mixtures by a set of physicochemical methods (transmission electron microscopy, X-ray photoelectron spectroscopy, and diffuse reflectance UV-vis spectroscopy). In order to follow the dispersion of the Pd nanoparticles during the thermal aging procedure, the testing reaction of ethane hydrogenolysis was also applied. The possible reasons for the high stability of LED-prepared catalysts are suggested.

Alloying Iron into Palladium Nanoparticles for an Efficient Catalyst in Acetylene Dicarbonylation

Motivated by the prominent catalytic performance and durability of nanoalloy catalysts, the Pd-based bimetallic nanoalloy catalysts were prepared using an aqueous reduction method. The Fe-Pd bimetallic nanoalloy catalyst (nano-Fe/Pd) demonstrated 98.4% yield and 99.7% selectivity for the unsaturated 1,4-dicarboxylic acid diesters. Moreover, the inductively coupled plasma (ICP) analysis shows that the Pd leaching of the catalyst can be effectively suppressed by alloying Fe atoms into the Pd crystal lattice for acetylene dicarbonylation. The detailed catalyst structure and morphology characterization demonstrate that introducing Fe into the Pd nanoparticles tunes the electronic-geometrical properties of the catalyst. Theoretical calculations indicate that the electrons of Fe transfer to Pd in the nano-Fe/Pd catalyst, enhancing activation of the C≡C bond in acetylene and weakening CO absorption capacity on catalyst surfaces. Alloying Fe into the Pd nanocatalyst effectively inhibits active metal leaching and improves catalyst activity and stability under high-pressure CO reactions.

Synthesis and Characterization of Catalytically Active Au Core─Pd Shell Nanoparticles Supported on Alumina

A two-step seeded-growth method was refined to synthesize Au@Pd core@shell nanoparticles with thin Pd shells, which were then deposited onto alumina to obtain a supported Au@Pd/Al₂O₃ catalyst active for prototypical CO oxidation. By the strict control of temperature and Pd/Au molar ratio and the use of l-ascorbic acid for making both Au cores and Pd shells, a 1.5 nm Pd layer is formed around the Au core, as evidenced by transmission electron microscopy and energy-dispersive spectroscopy. The core@shell structure and the Pd shell remain intact upon deposition onto alumina and after being used for CO oxidation, as revealed by additional X-ray diffraction and X-ray photoemission spectroscopy before and after the reaction. The Pd shell surface was characterized with in situ infrared (IR) spectroscopy using CO as a chemical probe during CO adsorption-desorption. The IR bands for CO ad-species on the Pd shell suggest that the shell exposes mostly low-index surfaces, likely Pd(111) as the majority facet. Generally, the IR bands are blue-shifted as compared to conventional Pd/alumina catalysts, which may be due to the different support materials for Pd, Au versus Al₂O₃, and/or less strain of the Pd shell. Frequencies obtained from density functional calculations suggest the latter to be significant. Further, the catalytic CO oxidation ignition-extinction processes were followed by in situ IR, which shows the common CO poisoning and kinetic behavior associated with competitive adsorption of CO and O₂ that is typically observed for noble metal catalysts.

CO Oxidation over Pd Catalyst Supported on Porous TiO2 Prepared by Plasma Electrolytic Oxidation (PEO) of a Ti Metallic Carrier

A porous TiO₂ layer was prepared with the plasma electrolytic oxidation (PEO) of Ti. In a further step, Pd was deposited on the TiO₂ surface layer using the adsorption method. The activity of the Pd/TiO₂/Ti catalyst was investigated during the oxidation of CO to CO₂ in a mixture of air with 5% CO. The structure of the catalytic active layer was studied using a scanning electron microscope equipped with an energy dispersive spectrometer (SEM-EDS), time-of-flight secondary ion mass spectrometry (TOF-SIMS), inductively coupled plasma mass spectrometry (ICP-MS), and X-ray diffraction (XRD). The PEO process provided a porous TiO₂ layer with a uniform thickness in the range of 5-10 µm, which is desirable for the production of Pd-supported catalysts. A TOF-SIMS analysis showed the formation of Pd nanoparticles after the adsorption treatment. The conversion of CO to CO₂ in all samples was achieved at 150-280 °C, depending on the concentration of Pd. The composition of Pd/ TiO₂/Ti was determined using ICP-MS. The optimum concentration of Pd on the surface of the catalyst was approximately 0.14% wt. This concentration was obtained when a 0.4% PdCl₂ solution was used in the adsorption process. Increasing the concentration of PdCl₂ did not lead to a further improvement in the activity of Pd/ TiO₂/Ti.

Nanoparticles Supported on Sub-Nanometer Oxide Films: Scaling Model Systems to Bulk Materials

Ultrathin layers of oxides deposited on atomically flat metal surfaces have been shown to significantly influence the electronic structure of the underlying metal, which in turn alters the catalytic performance. Upscaling of the specifically designed architectures as required for technical utilization of the effect has yet not been achieved. Here, we apply liquid crystalline phases of fluorohectorite nanosheets to fabricate such architectures in bulk. Synthetic sodium fluorohectorite, a layered silicate, when immersed into water spontaneously and repulsively swells to produce nematic suspensions of individual negatively charged nanosheets separated to more than 60 nm, while retaining parallel orientation. Into these galleries oppositely charged palladium nanoparticles were intercalated whereupon the galleries collapse. Individual and separated Pd nanoparticles were thus captured and sandwiched between nanosheets. As suggested by the model systems, the resulting catalyst performed better in the oxidation of carbon monoxide than the same Pd nanoparticles supported on external surfaces of hectorite or on a conventional Al2 O3 support. XPS confirmed a shift of Pd 3d electrons to higher energies upon coverage of Pd nanoparticles with nanosheets to which we attribute the improved catalytic performance. DFT calculations showed increasing positive charge on Pd weakened CO adsorption and this way damped CO poisoning.

Nanopartikel auf subnanometer dünnen oxidischen Filmen: Skalierung von Modellsystemen

Durch die Abscheidung von ultradünnen Oxidschichten auf atomar‐flachen Metalloberflächen konnte die elektronische Struktur des Metalls und hierdurch dessen katalytische Aktivität beeinflusst werden. Die Skalierung dieser Architekturen für eine technische Nutzbarkeit war bisher aber kaum möglich. Durch die Verwendung einer flüssigkristallinen Phase aus Fluorhectorit‐Nanoschichten, können wir solche Architekturen in skalierbarem Maßstab imitieren. Synthetischer Natriumfluorhectorit (NaHec) quillt spontan und repulsiv in Wasser zu einer nematischen flüssigkristallinen Phase aus individuellen Nanoschichten. Diese tragen eine permanente negative Schichtladung, sodass selbst bei einer Separation von über 60 nm eine parallele Anordnung der Schichten behalten wird. Zwischen diesen Nanoschichten können Palladium‐Nanopartikel mit entgegengesetzter Ladung eingelagert werden, wodurch die nematische Phase kollabiert und separierte Nanopartikel zwischen den Schichten fixiert werden. Die Aktivität zur CO‐Oxidation des so entstandenen Katalysators war höher als z. B. die der gleichen Nanopartikel auf konventionellem Al2O3 oder der externen Oberfläche von NaHec. Durch Röntgenphotoelektronenspektroskopie konnte eine Verschiebung der Pd‐3d‐Elektronen zu höheren Bindungsenergien beobachtet werden, womit die erhöhte Aktivität erklärt werden kann. Berechnungen zeigten, dass mit erhöhter positiver Ladung des Pd die Adsorptionsstärke von CO erniedrigt und damit auch die Vergiftung durch CO vermindert wird.

Enhancing the Catalytic Activity of Palladium Nanoparticles via Sandwich-Like Confinement by Thin Titanate Nanosheets

As atomically thin oxide layers deposited on flat (noble) metal surfaces have been proven to have a significant influence on the electronic structure and thus the catalytic activity of the metal, we sought to mimic this architecture at the bulk scale. This could be achieved by intercalating small positively charged Pd nanoparticles of size 3.8 nm into a nematic liquid crystalline phase of lepidocrocite-type layered titanate. Upon intercalation the galleries collapsed and Pd nanoparticles were captured in a sandwichlike mesoporous architecture showing good accessibility to Pd nanoparticles. On the basis of X-ray photoelectron spectroscopy (XPS) and CO diffuse reflectance Fourier transform infrared spectroscopy (DRIFTS) Pd was found to be in a partially oxidized state, while a reduced Ti species indicated an electronic interaction between nanoparticles and nanosheets. The close contact of titanate sandwiching Pd nanoparticles, moreover, allows for the donation of a lattice oxygen to the noble metal (inverse spillover). Due to the metal-support interactions of this peculiar support, the catalyst exhibited the oxidation of CO with a turnover frequency as high as 0.17 s-1 at a temperature of 100 °C.

High-performance and long-term stability of mesoporous Cu-doped TiO2 microsphere for catalytic CO oxidation

Although the low-temperature reaction mechanism of catalytic CO oxidation reaction remains unclear, the active sites of copper play a crucial role in this mechanism. One-step aerosol-assisted self-assembly (AASA) process has been developed for the synthesis of mesoporous Cu-doped TiO₂ microspheres (CuTMS) to incorporate copper into the TiO₂ lattice. This strategy highly enhanced the dispersion of copper from 41.10 to 83.65%. Long-term stability of the as-synthesized CuTMS materials for catalytic CO oxidation reaction was monitored using real-time mass spectrum. Isolated CuO and Cu-O-Ti were formed as determined by X-ray photoelectron spectroscopy (XPS). The formation of the Cu-O-Ti bonds in the crystal lattice changes the electron densities of Ti(IV) and O, causing a subsequent change in Ti(III)/Ti(IV) and O_non/O_Total ratio. 20CuTMS contained the highest lattice distortion (0.44) in which the O_non/O_Total ratio is lowest (0.18). This finding may be attributed to the absolute formation of the Cu-O-Ti bonds in the crystal lattice. However, the decrease of Ti(III)/Ti(IV) ratio to about 0.35 of 25CuTMS was caused by the CuO cluster formation on the surface. N₂O titration-assisted H₂ temperature-programmed reduction and in-situ Fourier transform infrared spectroscopy revealed the properties of copper and effects of active sites.

Engineering multicomponent metal-oxide units for efficient methane combustion over palladium-based catalysts

A composition modulation strategy was exploited to rationally design high-performance Mg-promoted Pd/Ce_xZr_1−xO₂–Al₂O₃ catalysts for methane combustion.

Facile Strategy to Extend Stability of Simple Component-Alumina-Supported Palladium Catalysts for Efficient Methane Combustion

It is of practical importance to develop a stable and accessible methane combustion catalyst which could retain an excellent activity under drastic conditions. Herein, we introduce a facile approach to extend the stability of conventional Pd/Al₂O₃ catalysts through tailoring the pore size of mesoporous aluminas (MAs) and the interaction between Pd and Al. By modulating the addition of templates (deoxycholic acid and polyvinylpyrrolidone), a series of MAs with tunable and uniform pore size were obtained through a designed sol-gel method. Unexpectedly, Pd/MA-800-5 catalyst prepared with relatively large pore size (ca. 12 nm) MAs exhibited an efficient and sustained performance under a variety of operating conditions, while those prepared with small pore size (ca. 5-7 nm) MAs suffered from a significant loss of activity during high temperature cyclic reactions (280-850 °C) due to the decomposition of confined PdO. The enhancement could be attributed to the suitable particle size, higher crystallinity, generated active sites, improved reducibility, and thermal stability of PdO species. Moreover, the variation of pore size also resulted in a different reaction mechanism. Such a pore size promotion strategy effectively invoked a superior catalytic performance while keeping the catalyst components simple, which can be extended to prepare other high-performance metal oxide-supported catalysts for catalytic applications.

Selective Hydrogenation of Cinnamaldehyde over the Stepped and Plane Surface of Pd Nanoparticles with Controlled Morphologies by CO Chemisorption

Carbon monoxide (CO) molecules are attracting attention as capping agents that control the structure of metal nanoparticles. In this study, we aimed to control the shape and surface structure of Pd particles by reducing the supported Pd precursor with CO. The reduction of Pd nanoparticles with CO promoted the exposure of step sites and generated spherical and concave-tetrahedral Pd particles on carbon and SiO₂ supports. On the other hand, conventional H₂-reduced Pd particles show a flattened shape. The preferential exposure of the step sites by the adsorbed CO molecules was supported by the density functional theory-calculated surface energy and the Wulff construction. Morphology- and surface-controlled Pd nanoparticles were used to study the surface structure and morphology effects of Pd nanoparticles on cinnamaldehyde (CAL) hydrogenation. With an increase in the fraction of step sites on Pd nanoparticles, the hydrogenation activity and selectivity of hydrocinnamaldehyde (HCAL) increased. On step sites, the adsorption of the C═C bond of CAL proceeded preferentially, and HCAL was efficiently and selectively generated.

Significantly enhanced CO oxidation activity induced by a change in the CO adsorption site on Pd nanoparticles covered with metal–organic frameworks

We report the significantly enhanced CO oxidation activity of Pd nanoparticles covered with UiO-66.