A low-cost and scalable process for harvesting microalgae using commercial-grade flocculant

Microalgae-derived biolubricants: Challenges and opportunities

Lubricants are indispensable in the modern economy for controlling friction and wear across many industries. Traditional lubricants are derived from petroleum crude and can cause significant ecological impact if released into the environment. Microalgae have emerged as a potential alternative to petroleum crude for producing renewable and environmentally friendly biolubricants. This review systematically assesses recent developments in microalgal-based biolubricant production, including tribological performance, microalgae selection, cultivation, harvesting, lipid and polysaccharide extraction and conversion to biolubricants, and market development. Compared to petroleum-based lubricants in terms of tribological properties, biolubricants are compatible with most emerging applications, such as electric vehicles and wind turbines. Nevertheless, they are less thermally and chemically stable, thus, may not be suitable for some traditional applications such as internal combustion engines. Literature data corroborated in this study reveals an urgent need for further research to scale up microalgae production and lower the cost of biomass harvesting. While technologies for converting microalgae-derived lipids to biolubricants appear to be well established, additional work is necessary to also utilize polysaccharides as another key ingredient for producing biolubricants, especially for low-temperature applications. Extraction methods are well established but further research is also needed to reduce the ecological impact, especially to utilize green solvents and reduce solvent consumption. Additionally, future research should delve into the use of nanoparticles as effective additives to obtain microalgae-based biolubricants with superior properties. Finally, it is essential to standardize the labeling system of biolubricants to establish a global market.

Microalgae as a New Source of Oxylipins: A Comprehensive LC-MS-Based Analysis Using Conventional and Green Extraction Methods

Microalgae are promising sources of essential lipids, including omega-3 and omega-6 polyunsaturated fatty acids (n-3 and n-6 PUFA) and novel lipid metabolites like oxylipins. However, limited data exist on the oxylipin profile, its characterization, and the potential impact of the extraction process on these metabolites in microalgae. Thus, our study aimed to investigate the fatty acid and oxylipin profile of four microalgal species of interest (Microchloropsis gaditana, Tisochrysis lutea, Phaeodactylum tricornutum, and Porphyridium cruentum) while also examining the impact of the extraction method, with a focus on developing a greener process using ultrasound-assisted extraction (UAE) and ethanol. The UAE method showed similar oxylipin profiles, generally yielding concentrations comparable to those of the conventional Folch method. In total, 68 oxylipins derived from n-3 and n-6 PUFA were detected, with the highest concentrations of n-3 oxylipins found in P. tricornutum and T. lutea and of n-6 oxylipins in P. cruentum. This study provides the most extensive oxylipin characterization of these microalgae species to date, offering insights into alternative extraction methods and opening new avenues for further investigation of the significance of oxylipins in microalgae.

Unveiling the role of ferrous ion in driving microalgae granulation from salt-tolerant strains for mariculture wastewater treatment

Development of microalgal-bacterial granular sludge (MBGS) from saline-adapted microalgae is a promising approach for efficient mariculture wastewater treatment, whereas the elusive mechanisms governing granulation have impeded its widespread adoption. In this study, spherical and regular MBGS were successfully developed from mixed culture of pure Spirulina platensis and Chlorella sp. GY-H4 at 10 mg/L Fe2+ concentration. The addition of Fe2+ was proven to induce the formation of Fe-precipitates which served as nucleation sites for microbial attachment and granulation initiation. Additionally, Fe2+ increased the prevalence of exopolysaccharide-producing cyanobacteria, i.e. Synechocystis and Leptolyngbya, facilitating microbial cell adhesion. Furthermore, it stimulated the secretion of extracellular proteins (particularly tryptophan and aromatic proteins), which acted as structural backbone for the development of spherical granule form microalgal flocs. Lastly, it fostered the accumulation of exogenous heterotrophic functional genera, resulting in the efficient removal of DOC (98 %), PO43--P (98 %) and NH4+-N (87 %). Nevertheless, inadequate Fe2+ hindered microalgal floc transformation into granules, excessive Fe2+ expanded the anaerobic zone within the granules, almost halved protein content in the TB-EPS, and inhibited the functional genes expression, ultimately leading to an irregular granular morphology and diminished nutrient removal. This research provides valuable insights into the mechanisms by which Fe2+ promotes the granulation of salt-tolerant microalgae, offering guidance for the establishment and stable operation of MBGS systems in mariculture wastewater treatment.

Nano magnetite assisted flocculation for efficient harvesting of lutein and lipid producing microalgae biomass

For commercial scale algal biorefining, harvesting cost is a major bottleneck. Thus, a cost-effective, less-energy intensive, and efficient harvesting method is being investigated. Among several harvesting methods, magnetic flocculation offers the benefits of modest operation, energy savings and quick separation. This study aims to develop novel magnetite-(Fe₃O₄) nanoparticles (MNPs) of 20 nm average size and their high reusability potential to reduce the harvesting cost of microalgae biomass. The MNPs were synthesized and characterized using FTIR, Zeta analyzer, and SEM before performing on Chlorella sorokiniana Kh12 and Tu5. For maximum harvesting efficiency >99%, the optimal culture pH, MNPs concentration, and agitation speed were 3, 200 mg/L, and 450 rpm, respectively. Subsequently, MNPs were recovered via alkaline treatment and reused up to 5 cycles as they retained their reactivity and harvesting efficiency. The studied MNPs-based harvesting method could be adopted at a commercial scale for cost-effective algae biorefinery in the future.

Recent progress in flocculation, dewatering, and drying technologies for microalgae utilization: Scalable and low-cost harvesting process development

Microalgal research has made significant progress in terms of the high-value-added industrial application of microalgal biomass and its derivatives. However, cost-effective techniques for producing, harvesting, and processing microalgal biomass on a large scale still need to be fully explored in order to optimize their performance and achieve commercial robustness. In particular, technologies for harvesting microalgae are critical in the practical process as they require excessive energy and equipment costs. This review focuses on microalgal flocculation, dewatering, and drying techniques and specifically covers the traditional approaches and recent technological progress in harvesting microalgal biomass. Several aspects, including the characteristics of the target microalgae and the type of final value-added products, must be considered when selecting the appropriate harvesting technique. Furthermore, considerable aspects and possible future directions in flocculation, dewatering, and drying steps are proposed to develop scalable and low-cost microalgal harvesting systems.

Enabling large-scale production of algal oil in continuous output mode

Large-scale algal oil production requires continuous outputs and a trade-off between growth and oil content. Two unrelated marine algae (Nannochloropsis oceanica [CCAP 849/10] and Chlorella vulgaris [CCAP 211/21A]) that showed high oil production under batch culture were studied under controlled semicontinuous cultivation conditions. Three essential attributes maximized oil productivity: (i) downregulation of cell size to maximize light absorption under N limitation; (ii) low nutrient-depletion thresholds to trigger oil induction; (iii) a means of carbohydrate suppression in favor of oil. N. oceanica responded better to input N/P variations and is more suited to continuous oil production. A low N/P ratio was effective in both suppressing carbohydrate and reducing cell size concomitant with oil production. In C. vulgaris, nutrient starvation thresholds for oil were higher and carbohydrate was preferentially induced, which impeded stress-level optimization for oil. These differences, which impact continuous oil production at scale, are driven by species adaptation to specific marine habitats.

VIDEO ABSTRACT

VIDEO ABSTRACT

Microalgae harvesting by magnetic flocculation for biodiesel production: current status and potential

With the increasing demand for energy, microalgae, as one of the promising feedstocks of biodiesel, has raised great awareness. Because of its small size, similar density to water and electrical stability, harvesting methods of microalgae that have low energy consumption and that are highly efficient, easy to large-scale and environmentally friendly have become a bottleneck restricting development of the whole process. Among the numerous possible harvesting methods, magnetic flocculation has the advantages of simple operation, fast separation and energy saving and thus is considered as a promising novel harvesting method. In this review, we have summarized the updated status and application potential of magnetic flocculation, including the principle of magnetic flocculation, magnetic flocculating materials, flocculating efficiency and its effect on downstream process. The major challenges such as magnetic materials recovery, large-scale magnetic flocculation device design, and magnetic flocculation costs are also discussed.