Critical barriers to the large scale commercialization of silicon-containing batteries

Continuous batch synthesis with atmospheric-pressure microwave plasmas

Plasmas under atmospheric pressure offer a high-temperature environment for material synthesis, but electrode ablation compromises purity. Here, we introduce an atmospheric-pressure microwave plasma (AMP) operated without electrodes to overcome the existing limitations in pure material synthesis. The distribution of the electrostatic field intensity inside a waveguide during AMP excitation was examined via electrostatic field simulations. The lateral and radial gas temperature distributions were also studied using optical emission spectroscopy. The AMP exhibited a uniform ultrahigh temperature (9,000 K), a large volume (102-104 cm3), and a response time on the millisecond level. AMP efficiently synthesized silicon nanoparticles, graphene, and graphene@Si-Fe core-shell nanoparticles within tens of milliseconds, ensuring purity and size control. We propose the "heat impulse" metric for evaluating the plasma characteristics (n a, T g, and t) in material synthesis, extended to other high-temperature plasmas. AMP is compact, cost-effective, and easy to assemble, promising for eco-friendly mass production of pure materials.

Dispersion Homogeneity of Silicon Anode Slurries with Various Binders for Li-Ion Battery Anode Coating

We aimed to determine the relationship between surface chemistry and the rheological properties of silicon anode slurries in lithium-ion batteries. To accomplish this, we investigated the use of various binders such as PAA, CMC/SBR, and chitosan as a means to control particle aggregation and improve the flowability and homogeneity of the slurry. Additionally, we utilized zeta potential analysis to examine the electrostatic stability of the silicon particles in the presence of different binders, and the results indicated that the conformations of the binders on the silicon particles can be influenced by both neutralization and the pH conditions. Furthermore, we found that the zeta potential values served as a useful metric for evaluating binder adsorption and particle dispersion in the solution. We also conducted three-interval thixotropic tests (3ITTs) to examine the structural deformation and recovery characteristics of the slurry, and the results demonstrated that these properties vary depending on the strain intervals, pH conditions, and chosen binder. Overall, this study emphasized the importance of taking into account surface chemistry, neutralization, and pH conditions when assessing the rheological properties of the slurry and coating quality for lithium-ion batteries.