1
|
Jašek V, Fučík J, Melčová V, Přikryl R, Figalla S. Improvements in the Production of Isosorbide Monomethacrylate Using a Biobased Catalyst and Liquid-Liquid Extraction Isolation for Modifications of Oil-Based Resins. ACS OMEGA 2024; 9:24728-24738. [PMID: 38882143 PMCID: PMC11171093 DOI: 10.1021/acsomega.4c01275] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/08/2024] [Revised: 05/15/2024] [Accepted: 05/22/2024] [Indexed: 06/18/2024]
Abstract
The improved production of a polar curable monomer, isosorbide monomethacrylate (MISD), with methacrylic anhydride (MAAH) as an acyl donor, was performed. A sustainable and cheap catalyst, potassium acetate (CH3COOK), was used for a solvent-free synthesis, requiring only the equimolar amount of reagents (no excess). The production included the quantitative separation of the secondary product, methacrylic acid (MAA), preventing the reaction batch from the purification process (neutralization of MAA), and gaining a usable reagent. The synthesis resulted in a sufficient yield of MISD (61.8%) obtained by the liquid-liquid extraction process (LLE), which is a significant improvement in the process, avoiding the flash chromatography step in the isolation of MISD. The purity of synthesized and isolated MISD via the LLE was confirmed by 1H NMR, MS, and FTIR analyses. The thermal analyses, namely, DSC and TGA, were used to characterize the curability and thermal stability of MISD. The activation energy of MISD's curing was calculated (E a = 94.6 kJ/mol) along with the heat-resistant index (T s = 136.8). The polar character of isosorbide monomethacrylate was investigated in a mixture with epoxidized acrylated soybean oil (EASO). It was found that MISD is entirely soluble in EASO and can modify the rheological behavior and surface energy of EASO-based resins. The apparent viscosity of EASO at 30 °C (ηapp = 3413 mPa·s) decreased with the 50% content of MISD significantly (ηapp = 500 mPa·s), and the free surface energy value of EASO (γS = 42.2 mJ/m2) also increased with the 50% content of MISD (γS = 48.7 mJ/m2). The produced MISD can be successfully used as a diluent and the polarity modifier of curable oil-based resins.
Collapse
Affiliation(s)
- Vojtěch Jašek
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, Brno 61200, Czech Republic
| | - Jan Fučík
- Institute of Environmental Chemistry, Faculty of Chemistry, Brno University of Technology, Brno 61200, Czech Republic
| | - Veronika Melčová
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, Brno 61200, Czech Republic
| | - Radek Přikryl
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, Brno 61200, Czech Republic
| | - Silvestr Figalla
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, Brno 61200, Czech Republic
| |
Collapse
|
2
|
Liguori A, Oliva E, Sangermano M, Hakkarainen M. Digital Light Processing 3D Printing of Isosorbide- and Vanillin-Based Ester and Ester-Imine Thermosets: Structure-Property Recyclability Relationships. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2023; 11:14601-14613. [PMID: 37799818 PMCID: PMC10548585 DOI: 10.1021/acssuschemeng.3c04362] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/15/2023] [Revised: 08/21/2023] [Indexed: 10/07/2023]
Abstract
Four isosorbide-based photocurable resins were designed to reveal correlations between the composition and chemical structure, digital light processing (DLP) three-dimensional (3D) printability, thermoset properties, and recyclability. Especially, the role of functional groups, i.e., the concentration of ester groups vs the combination of ester and imine functionalities, in the recyclability of the resins was investigated. The resins consisted of methacrylated isosorbide alone or in combination with methacrylated vanillin or a flexible methacrylated vanillin Schiff-base. The composition of the resins significantly affected their 3D printability as well as the physical and chemical properties of the resulting thermosets. The results indicated the potential of methacrylated isosorbide to confer rigidity to thermosets with some negative effects on the printing quality and solvent-resistance properties. An increase in the methacrylated vanillin concentration in the resin enabled us to overcome these drawbacks, leading, however, to thermosets with lower thermal stability. The replacement of methacrylated vanillin with the methacrylated Schiff-base resin decreased the rigidity of the networks, ensuring, on the other hand, improved solvent-resistance properties. The results highlighted an almost complete preservation of the elastic modulus after the reprocessing or chemical recycling of the ester-imine thermosets, thanks to the presence of two distinct dynamic covalent bonds in the network; however, the concentration of the ester functions in the ester thermosets played a significant role in the success of the chemical recycling procedure.
Collapse
Affiliation(s)
- Anna Liguori
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
| | - Eugenia Oliva
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
- Department
of Applied Science and Technology, Politecnico
di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
| | - Marco Sangermano
- Department
of Applied Science and Technology, Politecnico
di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
| | - Minna Hakkarainen
- Department
of Fibre and Polymer Technology, KTH Royal
Institute of Technology, Teknikringen 58, 100 44 Stockholm, Sweden
| |
Collapse
|
3
|
Verisqa F, Cha JR, Nguyen L, Kim HW, Knowles JC. Digital Light Processing 3D Printing of Gyroid Scaffold with Isosorbide-Based Photopolymer for Bone Tissue Engineering. Biomolecules 2022; 12:1692. [PMID: 36421706 PMCID: PMC9687763 DOI: 10.3390/biom12111692] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2022] [Revised: 11/10/2022] [Accepted: 11/12/2022] [Indexed: 09/28/2023] Open
Abstract
As one of the most transplanted tissues of the human body, bone has varying architectures, depending on its anatomical location. Therefore, bone defects ideally require bone substitutes with a similar structure and adequate strength comparable to native bones. Light-based three-dimensional (3D) printing methods allow the fabrication of biomimetic scaffolds with high resolution and mechanical properties that exceed the result of commonly used extrusion-based printing. Digital light processing (DLP) is known for its faster and more accurate printing than other 3D printing approaches. However, the development of biocompatible resins for light-based 3D printing is not as rapid as that of bio-inks for extrusion-based printing. In this study, we developed CSMA-2, a photopolymer based on Isosorbide, a renewable sugar derivative monomer. The CSMA-2 showed suitable rheological properties for DLP printing. Gyroid scaffolds with high resolution were successfully printed. The 3D-printed scaffolds also had a compressive modulus within the range of a human cancellous bone modulus. Human adipose-derived stem cells remained viable for up to 21 days of incubation on the scaffolds. A calcium deposition from the cells was also found on the scaffolds. The stem cells expressed osteogenic markers such as RUNX2, OCN, and OPN. These results indicated that the scaffolds supported the osteogenic differentiation of the progenitor cells. In summary, CSMA-2 is a promising material for 3D printing techniques with high resolution that allow the fabrication of complex biomimetic scaffolds for bone regeneration.
Collapse
Affiliation(s)
- Fiona Verisqa
- Division of Biomaterials and Tissue Engineering, Eastman Dental Institute, University College London, London NW3 2PF, UK
| | - Jae-Ryung Cha
- Department of Chemistry, Dankook University, Cheonan 31116, Republic of Korea
| | - Linh Nguyen
- Division of Biomaterials and Tissue Engineering, Eastman Dental Institute, University College London, London NW3 2PF, UK
- UCL Eastman-Korea Dental Medicine Innovation Centre, Dankook University, Cheonan 31116, Republic of Korea
| | - Hae-Won Kim
- UCL Eastman-Korea Dental Medicine Innovation Centre, Dankook University, Cheonan 31116, Republic of Korea
- Institute of Tissue Regeneration Engineering (ITREN), Dankook University, Cheonan 31116, Republic of Korea
- Department of Nanobiomedical Science and BK21 PLUS NBM Global Research Center for Regenerative Medicine, Dankook University, Cheonan 31116, Republic of Korea
| | - Jonathan C. Knowles
- Division of Biomaterials and Tissue Engineering, Eastman Dental Institute, University College London, London NW3 2PF, UK
- UCL Eastman-Korea Dental Medicine Innovation Centre, Dankook University, Cheonan 31116, Republic of Korea
- Institute of Tissue Regeneration Engineering (ITREN), Dankook University, Cheonan 31116, Republic of Korea
- Department of Nanobiomedical Science and BK21 PLUS NBM Global Research Center for Regenerative Medicine, Dankook University, Cheonan 31116, Republic of Korea
| |
Collapse
|
4
|
Moreira VB, Alemán C, Rintjema J, Bravo F, Kleij AW, Armelin E. A Biosourced Epoxy Resin for Adhesive Thermoset Applications. CHEMSUSCHEM 2022; 15:e202102624. [PMID: 35189036 DOI: 10.1002/cssc.202102624] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/11/2021] [Revised: 02/18/2022] [Indexed: 06/14/2023]
Abstract
Biobased epoxy-derived raw materials will be essential for future coating and adhesive designs in industry. Here, a facile approach is reported towards the incorporation of limonene into an epoxy-functionalized polycarbonate and its crosslinking with a polyamine curing agent to obtain a thermoset material. For the first time, a solvent-borne adhesive with excellent film-forming, mechanical and adhesion strength properties is described.
Collapse
Affiliation(s)
- Vitor B Moreira
- Departament d'Enginyeria Química, EEBE, Universitat Politècnica de Catalunya (UPC), C/d'Eduard Maristany, 10-14, Edifici I, 08019, Barcelona, Spain
- Programa de Pós-graduação em Engenharia de Minas, Metalúrgica e de Materiais (PPGE3M), Universidade Federal do Rio Grande do Sul (UFRGS), Av. Bento Gonçalves, RS 9500-91501-970, Porto Alegre, Brazil
| | - Carlos Alemán
- Departament d'Enginyeria Química, EEBE, Universitat Politècnica de Catalunya (UPC), C/d'Eduard Maristany, 10-14, Edifici I, 08019, Barcelona, Spain
- Barcelona Research Center for Multiscale Science and Engineering, Universitat Politècnica de Catalunya (UPC), C/ d'Eduard Maristany, 10-14, Edifici IS, 08019, Barcelona, Spain
- Institute for Bioengineering of Catalonia (IBEC), The Barcelona Institute of Science and Technology, Baldiri Reixac 10-12, 08028, Barcelona, Spain
| | - Jeroen Rintjema
- Institute of Chemical Research of Catalonia (ICIQ), The Barcelona Institute of Science and Technology, Av. Països Catalans 16, 43007, Tarragona, Spain
| | - Fernando Bravo
- Institute of Chemical Research of Catalonia (ICIQ), The Barcelona Institute of Science and Technology, Av. Països Catalans 16, 43007, Tarragona, Spain
| | - Arjan W Kleij
- Institute of Chemical Research of Catalonia (ICIQ), The Barcelona Institute of Science and Technology, Av. Països Catalans 16, 43007, Tarragona, Spain
- Catalan Institute of Research and Advanced Studies (ICREA), Pg. Lluis Companys 23, 08010, Barcelona, Spain
| | - Elaine Armelin
- Departament d'Enginyeria Química, EEBE, Universitat Politècnica de Catalunya (UPC), C/d'Eduard Maristany, 10-14, Edifici I, 08019, Barcelona, Spain
- Barcelona Research Center for Multiscale Science and Engineering, Universitat Politècnica de Catalunya (UPC), C/ d'Eduard Maristany, 10-14, Edifici IS, 08019, Barcelona, Spain
| |
Collapse
|
5
|
Palà M, Woods SE, Hatton FL, Lligadas G. RDRP (Meth)acrylic Homo and Block Polymers from Lignocellulosic Sugar Derivatives. MACROMOL CHEM PHYS 2022. [DOI: 10.1002/macp.202200005] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Marc Palà
- Laboratory of Sustainable Polymers Department of Analytical Chemistry and Organic Chemistry University Rovira i Virgili Tarragona 43007 Spain
| | - Sarah E. Woods
- Department of Materials Loughborough University Loughborough LE11 3TU UK
| | - Fiona L. Hatton
- Department of Materials Loughborough University Loughborough LE11 3TU UK
| | - Gerard Lligadas
- Laboratory of Sustainable Polymers Department of Analytical Chemistry and Organic Chemistry University Rovira i Virgili Tarragona 43007 Spain
| |
Collapse
|
6
|
Bonamigo Moreira V, Rintjema J, Bravo F, Kleij AW, Franco L, Puiggalí J, Alemán C, Armelin E. Novel Biobased Epoxy Thermosets and Coatings from Poly(limonene carbonate) Oxide and Synthetic Hardeners. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2022; 10:2708-2719. [PMID: 35360277 PMCID: PMC8938888 DOI: 10.1021/acssuschemeng.1c07665] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/11/2021] [Revised: 02/05/2022] [Indexed: 05/02/2023]
Abstract
In the area of coating development, it is extremely difficult to find a substitute for bisphenol A diglycidyl ether (DGEBA), the classical petroleum-based raw material used for the formulation of epoxy thermosets. This epoxy resin offers fast curing reaction with several hardeners and the best thermal and chemical resistance properties for applications in coatings and adhesive technologies. In this work, a new biobased epoxy, derived from poly(limonene carbonate) oxide (PLCO), was combined with polyetheramine and polyamineamide curing agents, offering a spectrum of thermal and mechanical properties, superior to DGEBA-based thermosets. The best formulation was found to be a combination of PLCO and a commercial curing agent (Jeffamine) in a stoichiometric 1:1 ratio. Although PLCO is a solid due to its high molecular weight, it was possible to create a two-component partially biobased epoxy paint without the need of volatile organic compounds (i.e., solvent-free formulation), intended for use in coating technology to partially replace DGEBA-based thermosets.
Collapse
Affiliation(s)
- Vitor Bonamigo Moreira
- Departament
d’Enginyeria Química, Universitat
Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE), C/Eduard Maristany,
10-14, Building I, 2nd Floor, 08019 Barcelona, Spain
- Programa
de Pós-graduação em Engenharias de Minas, Metalúrgica
e de Materiais (PPGE3M), Universidade Federal
do Rio Grande do Sul (UFRGS), Av. Bento Gonçalves, 9500, Porto Alegre, 91501-970 Rio Grande do Sul, Brazil
- Barcelona
Research Center for Multiscale Science and Engineering, Universitat Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE),
C/Eduard Maristany, 10-14, Building I, Basement Floor, 08019 Barcelona, Spain
| | - Jeroen Rintjema
- Institute
of Chemical Research of Catalonia (ICIQ), The Barcelona Institute of Science and Technology, Av. Països Catalans 16, 43007 Tarragona, Spain
| | - Fernando Bravo
- Institute
of Chemical Research of Catalonia (ICIQ), The Barcelona Institute of Science and Technology, Av. Països Catalans 16, 43007 Tarragona, Spain
| | - Arjan W. Kleij
- Institute
of Chemical Research of Catalonia (ICIQ), The Barcelona Institute of Science and Technology, Av. Països Catalans 16, 43007 Tarragona, Spain
- Catalan
Institute of Research and Advanced Studies (ICREA), Pg. Lluis Companys 23, 08010 Barcelona, Spain
| | - Lourdes Franco
- Departament
d’Enginyeria Química, Universitat
Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE), C/Eduard Maristany,
10-14, Building I, 2nd Floor, 08019 Barcelona, Spain
- Barcelona
Research Center for Multiscale Science and Engineering, Universitat Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE),
C/Eduard Maristany, 10-14, Building I, Basement Floor, 08019 Barcelona, Spain
| | - Jordi Puiggalí
- Departament
d’Enginyeria Química, Universitat
Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE), C/Eduard Maristany,
10-14, Building I, 2nd Floor, 08019 Barcelona, Spain
- Barcelona
Research Center for Multiscale Science and Engineering, Universitat Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE),
C/Eduard Maristany, 10-14, Building I, Basement Floor, 08019 Barcelona, Spain
| | - Carlos Alemán
- Departament
d’Enginyeria Química, Universitat
Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE), C/Eduard Maristany,
10-14, Building I, 2nd Floor, 08019 Barcelona, Spain
- Barcelona
Research Center for Multiscale Science and Engineering, Universitat Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE),
C/Eduard Maristany, 10-14, Building I, Basement Floor, 08019 Barcelona, Spain
- Institute
for Bioengineering of Catalonia (IBEC), The Barcelona Institute of Science and Technology, Baldiri Reixac 10-12, 08028 Barcelona, Spain
| | - Elaine Armelin
- Departament
d’Enginyeria Química, Universitat
Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE), C/Eduard Maristany,
10-14, Building I, 2nd Floor, 08019 Barcelona, Spain
- Barcelona
Research Center for Multiscale Science and Engineering, Universitat Politècnica de Catalunya (UPC), Campus Diagonal Besòs (EEBE),
C/Eduard Maristany, 10-14, Building I, Basement Floor, 08019 Barcelona, Spain
| |
Collapse
|
7
|
Nonque F, Benlahoues A, Audourenc J, Sahut A, Saint-Loup R, Woisel P, Potier J. Study on polymerization of bio-based isosorbide monomethacrylate for the formation of low-T and high-T sustainable polymers. Eur Polym J 2021. [DOI: 10.1016/j.eurpolymj.2021.110799] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
|