The effects of DOPO modified Co-based metalorganic framework on flame retardancy, stiffness and thermal stability of epoxy resin

A High-Efficient DOPO-Based Flame Retardant as a Co-Curing Agent for Simultaneously Enhancing the Fire Safety and Mechanical Properties of Epoxy Resin

Simultaneously enhancing the fire safety and mechanical properties of epoxy resin (EP) remains a persistent challenge. Herein, a high-efficient phosphaphenanthrene-based flame retardant (FNP) is synthesized using 3,5-diamino-1,2,4-triazole, 4-formylbenzoic acid, and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide. Due to the presence of active amine groups, FNP is employed as a co-curing agent for fabricating EP composites with outstanding fire safety and mechanical properties. EP containing 8 wt% FNP (EP/8FNP) achieves a vertical burning (UL-94) V-0 rating with a limiting oxygen index of 31%. Meanwhile, FNP declines the peak heat release rate, total heat release, and total smoke release of EP/8FNP by 41.1%, 31.8%, and 16.0%, respectively, compared to those of unmodified EP. The increased fire safety of EP/FNP composites is because FNP promotes the formation of an intumescent, compact, and cross-linking char layer for EP/FNP composites, and releases P-containing substances and noncombustible gases in the gas phase during combustion. In addition, EP/8FNP exhibits 20.3% and 5.4% increase in the flexural strength and modulus compared with those of pure EP. Furthermore, FNP enhances the glass transition temperature of EP/FNP composites from 141.6 °C for pure EP to 147.3 °C for EP/8FNP. Therefore, this work is conducive to the future development of fabricating fire-safe EP composites with enhanced mechanical properties.

Thermal Degradation and Carbonization Mechanism of Fe-Based Metal-Organic Frameworks onto Flame-Retardant Polyethylene Terephthalate

Currently, the metal-organic framework (MOF) is a promising candidate for flame-retardant polymers. In this study, a Fe-based MOF, MIL-88B(Fe), was introduced to polyethylene terephthalate (PET) and 3-hydroxyphenylphosphinyl-propanoic acid copolymer (P-PET) to reduce the fire hazard involved in using PET. The limiting oxygen indexes (LOIs) of MIL-PET and MIL-P-PET improved by 27% and 30%, respectively. The UL-94 level achieved for MIL-P-PET was V-0 rating. The thermal degradation and carbonization mechanisms of MIL-PET and MIL-P-PET were systematically investigated through thermogravimetric analysis coupled with a Fourier transform infrared spectroscopy (TG-IR), pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS), x-ray photoelectron spectroscopy (XPS), and Raman spectrum combined with quantum chemical molecular dynamics simulation. With the addition of MIL-88B(Fe), high graphitization and a hard flammability char residual were generated. Compared with neat PET, the ferric ions efficiently catalyzed the homolytic cleavage and dehydrogenation of PET to produce a large amount of CO₂ and terephthalic acid for MIL-PET in gas phase. Rough and hierarchical char residual with ferric oxide was also generated when temperatures exceeded 600 °C. However, the carbonization process was inhibited due to the coordinated complex between phosphorus and ferric ions in MIL-P-PET, invaliding the decarboxylation and generating more benzoic acid and its precursor, which led to heavy smoke.

Composites Filled with Metal Organic Frameworks and Their Derivatives: Recent Developments in Flame Retardants

Polymer matrix is vulnerable to fire hazards and needs to add flame retardants to enhance its performance and make its application scenarios more extensive. At this stage, it is more necessary to add multiple flame-retardant elements and build a multi-component synergistic system. Metal organic frameworks (MOFs) have been studied for nearly three decades since their introduction. MOFs are known for their structural advantages but have only been applied to flame-retardant polymers for a relatively short period of time. In this paper, we review the development of MOFs utilized as flame retardants and analyze the flame-retardant mechanisms in the gas phase and condensed phase from the original MOF materials, modified MOF composites, and MOF-derived composites as flame retardants, respectively. The effects of carbon-based materials, phosphorus-based materials, nitrogen-based materials, and biomass on the flame-retardant properties of polymers are discussed in the context of MOFs. The construction of MOF multi-structured flame retardants is also introduced, and a variety of MOF-based flame retardants with different morphologies are shown to broaden the ideas for subsequent research.