Mechanically strong polyimide aerogels cross-linked with low-cost polymers

Dual Cross-Linked Networks Reinforced Polyimide Foams with Outstanding Piezoelectric Properties and Heat Resistance Performance

The application of traditional isocyanate-based polyimide (PI) foams is highly hindered due to limited flame retardancy, poor mechanical properties, and relatively single functionality. Herein, we propose an effective method to fabricate dual cross-linked polyimide/bismaleimide (PI-BMI) foams with outstanding heat resistance and enhanced mechanical properties by incorporating bis(3-ethyl-5-methyl-4-maleimidophenyl)methane (ME-BMI) as the interpenetrating network. The results show that the prepared PI-BMI composite foams exhibit enhanced mechanical properties with lightweight characteristics (23-80 kg·m-3). When the ME-BMI loading reached 120 wt %, the tensile and compressive strength of PI-BMI composite foam can reach 1.9 and 7.8 MPa, which are 9.6 and 63.3 times higher than that of pure PI foam, respectively. In comparison with PIF-0, the 10% heat loss temperature (Td,10%) of PIF-90 improved by 156 °C. Moreover, the PI-BMI foam piezoelectric sensor containing fluorine groups presents a short response time (14.22 ms), high sensitivity (0.266 V/N), and outstanding stability (10 000 cycles). Besides, the sensor can accurately monitor human activity in different states. This work provides a promising strategy for designing multifunctional PI foams, making them suitable for applications in aerospace and microelectronics.

Mechanically Strengthened Aerogels through Multiscale, Multicompositional, and Multidimensional Approaches: A Review

In recent decades, aerogels have attracted tremendous attention in academia and industry as a class of lightweight and porous multifunctional nanomaterial. Despite their wide application range, the low mechanical durability hinders their processing and handling, particularly in applications requiring complex physical structures. "Mechanically strengthened aerogels" have emerged as a potential solution to address this drawback. Since the first report on aerogels in 1931, various modified synthesis processes have been introduced in the last few decades to enhance the aerogel mechanical strength, further advancing their multifunctional scope. This review summarizes the state-of-the-art developments of mechanically strengthened aerogels through multicompositional and multidimensional approaches. Furthermore, new trends and future directions for as prevailed commercialization of aerogels as plastic materials are discussed.

Mechanically resilient hybrid aerogels containing fibers of dual-scale sizes and knotty networks for tissue regeneration

The structure and design flexibility of aerogels make them promising for soft tissue engineering, though they tend to come with brittleness and low elasticity. While increasing crosslinking density may improve mechanics, it also imparts brittleness. In soft tissue engineering, resilience against mechanical loads from mobile tissues is paramount. We report a hybrid aerogel that consists of self-reinforcing networks of micro- and nanofibers. Nanofiber segments physically entangle microfiber pillars, allowing efficient stress distribution through the intertwined fiber networks. We show that optimized hybrid aerogels have high specific tensile moduli (~1961.3 MPa cm3 g-1) and fracture energies (~7448.8 J m-2), while exhibiting super-elastic properties with rapid shape recovery (~1.8 s). We demonstrate that these aerogels induce rapid tissue ingrowth, extracellular matrix deposition, and neovascularization after subcutaneous implants in rats. Furthermore, we can apply them for engineering soft tissues via minimally invasive procedures, and hybrid aerogels can extend their versatility to become magnetically responsive or electrically conductive, enabling pressure sensing and actuation.

Recent advances in tailoring and improving the properties of polyimide aerogels and their application

With the rapid advancements in technology and growing aerospace applications, there is a need for effective low-weight and thermally insulating materials. Aerogels are known for their ultra-lightweight and they are highly porous materials with nanopores in a range of 2 to 50 nm with very low thermal conductivity values. However, due to hygroscopic nature and brittleness, aerogels are not used commercially and in daily life. To enhance the mechanical and hydrophobic properties, reinforcement materials such as styrene, cyanoacrylates, epoxy along with hydroxyl, amines, vinyl groups are added to the surface. The addition of organic materials resulted in lower service temperatures which reduce its potential applications. Polyimides (PI) are commonly used in engine applications due to their suitable stability at high temperatures along with excellent mechanical properties. Previous research on polyimide aerogels reported high flexibility or even foldability. However, those works' strategy was mainly limited to altering the backbone chemistry of polyimide aerogels by changing either the monomer's compositions or the chemical crosslinker. This work aims to summarize, categorize, and highlight the recent techniques for improving and tailoring properties of polyimide aerogels followed by the recent advancements in their applications.

Constructing Polyimide Aerogels with Carboxyl for CO2 Adsorption

In this study, mesoporous polyimide aerogels with carboxyl were successfully synthesized by the co-polymerization method at room temperature from pyromellitic dianhydride and 1,3,5-triaminophenoxybenzene, 3,5-diaminobenzoic acid, and 2,2'-dimethyl-4,4'-diaminobiphenyl. Compared to previously reported porous organic polymer materials, this aerogel has the advantage of a simple and efficient synthesis method. The thermal decomposition temperatures of the obtained polyimide aerogels are all above 400 °C and have excellent thermal stability. Among them, the largest specific surface area is 62.03 m2/g. Although the surface area of this aerogel is not large enough, it has considerable CO2 adsorption properties. The adsorption capacity of CO2 is up to 11.9 cm3/g, which is comparable to those of previously reported porous materials. The high CO2 adsorption is attributed to the abundance of carboxyl groups in the polyimide networks. The mild and convenient synthesis method and high CO2 adsorption capacity indicate that the polyimide aerogel with carboxyl is suitable as a good candidate material for CO2 adsorption.