Probing the local activity of CO2 reduction on gold gas diffusion electrodes: effect of the catalyst loading and CO2 pressure

Reaction Environment Regulation for Electrocatalytic CO2 Reduction in Acids

The electrocatalytic CO2 reduction reaction (CO2RR) is a sustainable route for converting CO2 into value-added fuels and feedstocks, advancing a carbon-neutral economy. The electrolyte critically influences CO2 utilization, reaction rate and product selectivity. While typically conducted in neutral/alkaline aqueous electrolytes, the CO2RR faces challenges due to (bi)carbonate formation and its crossover to the anolyte, reducing efficiency and stability. Acidic media offer promise by suppressing these processes, but the low Faradaic efficiency, especially for multicarbon (C2+) products, and poor electrocatalyst stability persist. The effective regulation of the reaction environment at the cathode is essential to favor the CO2RR over the competitive hydrogen evolution reaction (HER) and improve long-term stability. This review examines progress in the acidic CO2RR, focusing on reaction environment regulation strategies such as electrocatalyst design, electrode modification and electrolyte engineering to promote the CO2RR. Insights into the reaction mechanisms via in situ/operando techniques and theoretical calculations are discussed, along with critical challenges and future directions in acidic CO2RR technology, offering guidance for developing practical systems for the carbon-neutral community.

Stability Investigations on a Pt@HGS Catalyst as a Model Material for Fuel Cell Applications: The Role of the Local pH

Increasing the resistance of catalysts against electrochemical degradation is one of the key requirements for the wider use of Proton Exchange Membrane Fuel Cells (PEMFCs). Here, we study the degradation of one entity of a highly stable catalyst, Pt@HGS, on a nanoelectrode under accelerated mass transport conditions. We find that the catalyst degrades more rapidly than expected based on previous ensemble measurements. Corroborated by identical location transmission electron microscopy and catalyst layer experiments, we deduce that locally different pH values are likely the reason for this difference in stability. Ultimately, this work provides insights into the actual conditions present in a PEMFC and raises questions about the applicability of accelerated stress tests usually performed to evaluate catalyst stability, particularly when they are performed in half-cell setups under inert gas.

Multimethod Approach to the Low-Overpotential Region of Micro- to Macro-Scale Working Electrodes of Sub-10 nm Gold Nanoparticles in the CO2 Reduction Reaction

The electrochemical carbon dioxide reduction reaction (CO2RR) over carbon-supported gold nanoparticles (AuNP) was investigated using a broad variety of (electro)analytical methods, including linear sweep voltammetry with a rotating disk electrode (LSV-RDE), sample-generation tip-collection mode of scanning electrochemical microscopy (SG/TC-SECM), as well as full cell tests with highly sensitive online gas chromatography (GC). In contrast to most other studies, this work focuses on the low-overpotential region (0 to -0.4 V vs RHE) where initial product formation is already detected and addresses micro- to macro-sized electrodes. The sub-10 nm AuNPs supported on three different carbon supports (CNTs and carbon blacks) were pretreated in H2/Ar to remove the stabilizer used during AuNP synthesis. LSV-RDE points toward different CO2RR mechanisms at the samples, additionally confirmed by the SG/TC-SECM and full cell tests with online GC. Besides H2 and CO, the AuNP supported on carbon nanotubes showed significant evolution of H2CO in contrast to the other two samples, which was additionally confirmed by accumulating the product during chronoamperometric RDE experiments followed by mass spectroscopic analysis. Surface analysis indicated a complete removal of residual thiolate stabilizer molecules exclusively at the AuNPs supported on carbon nanotubes, which may result in a change in the adsorption geometry or reaction mechanism at this sample. The results demonstrate the effectiveness of the combination of these multiple methods to investigate the CO2RR in the low-overpotential region.

Non-invasive current collectors for improved current-density distribution during CO2 electrolysis on super-hydrophobic electrodes

Electrochemical reduction of CO2 presents an attractive way to store renewable energy in chemical bonds in a potentially carbon-neutral way. However, the available electrolyzers suffer from intrinsic problems, like flooding and salt accumulation, that must be overcome to industrialize the technology. To mitigate flooding and salt precipitation issues, researchers have used super-hydrophobic electrodes based on either expanded polytetrafluoroethylene (ePTFE) gas-diffusion layers (GDL's), or carbon-based GDL's with added PTFE. While the PTFE backbone is highly resistant to flooding, the non-conductive nature of PTFE means that without additional current collection the catalyst layer itself is responsible for electron-dispersion, which penalizes system efficiency and stability. In this work, we present operando results that illustrate that the current distribution and electrical potential distribution is far from a uniform distribution in thin catalyst layers (~50 nm) deposited onto ePTFE GDL's. We then compare the effects of thicker catalyst layers (~500 nm) and a newly developed non-invasive current collector (NICC). The NICC can maintain more uniform current distributions with 10-fold thinner catalyst layers while improving stability towards ethylene (≥ 30%) by approximately two-fold.

From Traditional to New Benchmark Catalysts for CO2 Electroreduction

In the last century, conventional strategies pursued to reduce or convert CO₂ have shown limitations and, consequently, have been pushing the development of innovative routes. Among them, great efforts have been made in the field of heterogeneous electrochemical CO₂ conversion, which boasts the use of mild operative conditions, compatibility with renewable energy sources, and high versatility from an industrial point of view. Indeed, since the pioneering studies of Hori and co-workers, a wide range of electrocatalysts have been designed. Starting from the performances achieved using traditional bulk metal electrodes, advanced nanostructured and multi-phase materials are currently being studied with the main goal of overcoming the high overpotentials usually required for the obtainment of reduction products in substantial amounts. This review reports the most relevant examples of metal-based, nanostructured electrocatalysts proposed in the literature during the last 40 years. Moreover, the benchmark materials are identified and the most promising strategies towards the selective conversion to high-added-value chemicals with superior productivities are highlighted.

Surface hydroxide promotes CO2 electrolysis to ethylene in acidic conditions

Performing CO₂ reduction in acidic conditions enables high single-pass CO₂ conversion efficiency. However, a faster kinetics of the hydrogen evolution reaction compared to CO₂ reduction limits the selectivity toward multicarbon products. Prior studies have shown that adsorbed hydroxide on the Cu surface promotes CO₂ reduction in neutral and alkaline conditions. We posited that limited adsorbed hydroxide species in acidic CO₂ reduction could contribute to a low selectivity to multicarbon products. Here we report an electrodeposited Cu catalyst that suppresses hydrogen formation and promotes selective CO₂ reduction in acidic conditions. Using in situ time-resolved Raman spectroscopy, we show that a high concentration of CO and OH on the catalyst surface promotes C-C coupling, a finding that we correlate with evidence of increased CO residence time. The optimized electrodeposited Cu catalyst achieves a 60% faradaic efficiency for ethylene and 90% for multicarbon products. When deployed in a slim flow cell, the catalyst attains a 20% energy efficiency to ethylene, and 30% to multicarbon products.

Operando Scanning Electrochemical Probe Microscopy during Electrocatalysis

Scanning electrochemical probe microscopy (SEPM) techniques can disclose the local electrochemical reactivity of interfaces in single-entity and sub-entity studies. Operando SEPM measurements consist of using a SEPM tip to investigate the performance of electrocatalysts, while the reactivity of the interface is simultaneously modulated. This powerful combination can correlate electrochemical activity with changes in surface properties, e.g., topography and structure, as well as provide insight into reaction mechanisms. The focus of this review is to reveal the recent progress in local SEPM measurements of the catalytic activity of a surface toward the reduction and evolution of O₂ and H₂ and electrochemical conversion of CO₂. The capabilities of SEPMs are showcased, and the possibility of coupling other techniques to SEPMs is presented. Emphasis is given to scanning electrochemical microscopy (SECM), scanning ion conductance microscopy (SICM), electrochemical scanning tunneling microscopy (EC-STM), and scanning electrochemical cell microscopy (SECCM).

Operando characterization of continuous flow CO2 electrolyzers: current status and future prospects

The performance of continuous-flow CO₂ electrolyzers has substantially increased in recent years, achieving current density and selectivity (particularly for CO production) meeting the industrial targets. Further improvement is, however, necessary in terms of stability and energy efficiency, as well as in high-value multicarbon product formation. Accelerating this process requires deeper understanding of the complex interplay of chemical-physical processes taking place in CO₂ electrolyzer cells. Operando characterization can provide these insights under working conditions, helping to identify the reasons for performance losses. Despite this fact, only relatively few studies have taken advantage of such methods up to now, applying operando techniques to characterize practically relevant CO₂ electrolyzers. These studies include X-ray absorption- and Raman spectroscopy, fluorescent microscopy, scanning probe techniques, mass spectrometry, and radiography. Their objective was to characterize the catalyst structure, its microenviroment, membrane properties, etc., and relate them to the device performance (reaction rates and product distribution). Here we review the current state-of-the-art of operando methods, associated challenges, and also their future potential. We aim to motivate researchers to perform operando characterization in continuous-flow CO₂ electrolyzers, to understand the reaction mechanism and device operation under practically relevant conditions, thereby advancing the field towards industrialization.

Selective and high-rate CO2 electroreduction by metal-doped covalent triazine frameworks: a computational and experimental hybrid approach

The electrochemical CO₂ reduction reaction (CO₂RR) has attracted intensive attention as a technology to achieve a carbon-neutral society. The use of gas diffusion electrodes (GDEs) enables the realization of high-rate CO₂RRs, which is one of the critical requirements for social implementation. Although both a high reaction rate and good selectivity are simultaneously required for electrocatalysts on GDEs, no systematic study of the relationship among active metal centers in electrocatalysts, reaction rate, and selectivity under high-rate CO₂RR conditions has been reported. In the present study, we employed various metal-doped covalent triazine frameworks (M-CTFs) as platforms for CO₂ reduction reaction (CO₂RR) electrocatalysts on GDEs and systematically investigated them to deduce sophisticated design principles using a combined computational and experimental approach. The Ni-CTF showed both high selectivity (faradaic efficiency (FE) > 98% at -0.5 to -0.9 V vs. reversible hydrogen electrode) and a high reaction rate (current density < -200 mA cm^-2) for CO production. By contrast, the Sn-CTF exhibited selective formic acid production, and the FE and partial current density reached 85% and 150 mA cm^-2, respectively. These results for the CO₂RR activity and selectivity at high current density with respect to metal centers correspond well with predictions based on first-principles calculations. This work is the first demonstration of a clear relationship between the computational adsorption energy of intermediates depending on metal species and the experimental high-rate gaseous CO₂RR.

Splicing the active phases of copper/cobalt-based catalysts achieves high-rate tandem electroreduction of nitrate to ammonia

Electrocatalytic recycling of waste nitrate (NO₃⁻) to valuable ammonia (NH₃) at ambient conditions is a green and appealing alternative to the Haber−Bosch process. However, the reaction requires multi-step electron and proton transfer, making it a grand challenge to drive high-rate NH₃ synthesis in an energy-efficient way. Herein, we present a design concept of tandem catalysts, which involves coupling intermediate phases of different transition metals, existing at low applied overpotentials, as cooperative active sites that enable cascade NO₃⁻-to-NH₃ conversion, in turn avoiding the generally encountered scaling relations. We implement the concept by electrochemical transformation of Cu−Co binary sulfides into potential-dependent core−shell Cu/CuO_x and Co/CoO phases. Electrochemical evaluation, kinetic studies, and in−situ Raman spectra reveal that the inner Cu/CuO_x phases preferentially catalyze NO₃⁻ reduction to NO₂⁻, which is rapidly reduced to NH₃ at the nearby Co/CoO shell. This unique tandem catalyst system leads to a NO₃⁻-to-NH₃ Faradaic efficiency of 93.3 ± 2.1% in a wide range of NO₃⁻ concentrations at pH 13, a high NH₃ yield rate of 1.17 mmol cm⁻² h⁻¹ in 0.1 M NO₃⁻ at −0.175 V vs. RHE, and a half-cell energy efficiency of ~36%, surpassing most previous reports.

Electrocatalytic recycling of waste nitrate to NH₃ under ambient conditions maybe an appealing alternative to the Haber−Bosch process. Here the authors report a tandem catalyst system involving cooperative adsorption of reaction intermediate on different transition metal active sites for nitrate electroreduction with high efficiency.