Recent advances in proton exchange membrane water electrolysis

Controlling Hydrogen Evolution and CO2 Reduction at Transition Metal Hydrides

ConspectusFuel-forming reactions such as the hydrogen evolution reaction (HER) and CO2 reduction (CO2R) are vital to transitioning to a carbon-neutral economy. The equivalent oxidation reactions are also important for efficient utilization in fuel cells. Metal hydride intermediates are common in these catalytic and electrocatalytic processes. Guiding metal hydride reactivity is important for achieving selective, kinetically fast, and low overpotential redox reactions. Our work has focused on understanding kinetic and thermodynamic aspects for controlling these reactive hydride species in an effort to design more selective electrocatalysts that operate at low overpotentials. Key to our research approach is understanding the free energy changes and rate of discrete steps of catalysis through the synthesis of proposed intermediates to independently investigate catalytic steps. Hydricity, the free energy of hydride dissociation, and how these values change with metal and ligand environment have informed catalyst design in the past few decades. We describe here how we have advanced upon these earlier studies.In our early studies we sought to understand solvent-dependent changes in hydricity for transition metal hydrides and how they impact the free energy for reduction of CO2 to formate (HCO2-). Additionally, we described how hydricity values can be applied to optimize HER and CO2R catalysis. This framework provides general guidelines for achieving selective CO2 reduction to formate without concomitant generation of H2. Kinetic information on steps in the proposed catalytic cycle of HER and CO2R catalysts were evaluated to identify potential rate-determining steps. As a second approach to achieve selective reduction for CO2, we explored two catalyst design strategies to kinetically inhibit HER using electrostatic (charged) and steric interactions. Hydricity values and other considerations for minimizing the free energy of proposed catalytic steps were also used to design an electrocatalyst for the interconversion between CO2 and HCO2- at low overpotentials. Further, we discuss our efforts to translate the CO2 hydrogenation activity of homogeneous catalysts to electrocatalysis.All of these catalytic systems operate with classical metal hydrides, where the electrons and proton are colocated on the metal center. However, classical metal hydrides all require very reducing potentials to generate sufficiently strong hydride donors for CO2 reduction. An analysis of metal hydride hydricity and reduction potentials shows that the strong correlation between reduction potential and hydricity is a general trend because the former is also highly correlated to pKa. However, formate dehydrogenase (FDH) generates a competent hydride donor at more mild potentials through bidirectional hydride transfer, where the proton and electrons of the hydride are not colocated. This bioinspired approach points to a promising new strategy for generating strong hydride donors at milder potentials and will surely open new avenues for using hydricity as a guide for addressing new and existing problems in catalysis.

Understanding Pt Active Sites on Nitrogen-Doped Carbon Nanocages for Industrial Hydrogen Evolution with Ultralow Pt Usage

Engineering microstructures of Pt and understanding the related catalytic mechanism are critical to optimizing the performance for hydrogen evolution reaction (HER). Herein, Pt dispersion and coordination are precisely regulated on hierarchical nitrogen-doped carbon nanocages (hNCNCs) by a thermal-driven Pt migration, from edge-hosted Pt-N2Cl2 single sites in the initial Pt1/hNCNC-70 °C catalyst to Pt clusters/nanoparticles and back to in-plane Pt-NxC4-x single sites. Thereinto, Pt-N2Cl2 presents the optimal HER activity (6 mV@10 mA cm-2) while Pt-NxC4-x shows poor HER activity (321 mV@10 mA cm-2) due to their different Pt coordination. Operando characterizations demonstrate that the low-coordinated Pt-N2 intermediates derived from Pt-N2Cl2 under the working condition are the real active sites for HER, which enable the multi-H adsorption mechanism with an ideal H* adsorption energy of nearly 0 eV, thereby the high activity, as revealed by theoretical calculations. In contrast, the high-coordinated Pt-NxC4-x sites only allow the single-H adsorption with a positive adsorption energy and thereby the low HER activity. Accordingly, with an ultralow Pt loading of only 25 μgPt cm-2, the proton exchange membrane water electrolyzer assembled using Pt1/hNCNC-70 °C as the cathodic catalyst achieves an industrial-level current density of 1.0 A cm-2 at a low cell voltage of 1.66 V and high durability, showing great potential applications.

Encapsulating Nickel-Iron Alloy Nanoparticles in a Polysilazane-Derived Microporous Si-C-O-N-Based Support to Stimulate Superior OER Activity

The in situ confinement of nickel (Ni)-iron (Fe) nanoparticles (NPs) in a polymer-derived microporous silicon carboxynitride (Si-C-O-N)-based support is investigated to stimulate superior oxygen evolution reaction (OER) activity in an alkaline media. Firstly, we consider a commercial polysilazane (PSZ) and Ni and Fe chlorides to be mixed in N,N-dimethylformamide (DMF) and deliver after overnight solvent reflux a series of Ni-Fe : organosilicon coordination polymers. The latter are then heat-treated at 500 °C in flowing argon to form the title compounds. By considering a Ni : Fe ratio of 1.5, face centred cubic (fcc) NixFey alloy NPs with a size of 15-30 nm are in situ generated in a porous Si-C-O-N-based matrix displaying a specific surface area (SSA) as high as 237 m2 ⋅ g-1. Hence, encapsulated NPs are rendered accessible to promote electrocatalytic water oxidation. An OER overpotential as low as 315 mV at 10 mA ⋅ cm-2 is measured. This high catalytic performance (considering that the metal mass loading is as low as 0.24 mg cm-2) is rather stable as observed after an activation step; thus, validating our synthesis approach. This is clearly attributed to both the strong NP-matrix interaction and the confinement effect of the matrix as highlighted through post mortem microscopy observations.

Interfacial coupling of NiSe in heterostructures promotes electrocatalytic hydrolysis of MoS2

Molybdenum sulfide (MoS2) has attracted much attention as a potential catalyst for the oxygen evolution reaction (OER), but its unique low activity and low edge active centers limit its electrocatalytic activity. In this study, catalysts were prepared by growing NiSe nanoclusters in situ onto MoS2 substrates via electrodeposition; ultrathin MoS2 nanosheets and NiSe nanoclusters were cross-linked with each other to form a unique three-dimensional rosette structure; and MoS2@NiSe catalysts were successfully synthesised, which significantly improved bifunctional catalytic performance. The synthesised MoS2@NiSe catalysts exhibited good electrochemical performance: overpotentials required to satisfy the HER and OER processes at a current density of 10 mA cm-2 in 1 M KOH were 80 mV and 254 mV, respectively. When applied as a cathode and anode to assemble a bifunctional electrode system, the MoS2@NiSe||MoS2@NiSe electrolytic cell system required only 1.54 V to achieve 10 mA cm-2 in an alkaline electrolyte, which exceeded the value of most of the bifunctional catalysts reported in the literature to date. In addition, the catalyst maintained good surface structure and catalytic performance after a 24 h stability test. This study provides a new idea for the improvement and design of MoS2-based bifunctional catalysts and provides an important reference for research in the field of clean energy.

Tailoring high-performance bipolar membrane for durable pure water electrolysis

Bipolar membrane electrolyzers present an attractive scenario for concurrently optimizing the pH environment required for paired electrode reactions. However, the practicalization of bipolar membranes for water electrolysis has been hindered by their sluggish water dissociation kinetics, poor mass transport, and insufficient interface durability. This study starts with numerical simulations and discloses the limiting factors of monopolar membrane layer engineering. On this foundation, we tailor flexible bipolar membranes (10 ∼ 40 µm) comprising anion and cation exchange layers with an identical poly(terphenyl alkylene) polymeric skeleton. Rapid mass transfer properties and high compatibility of the monopolar membrane layers endow the bipolar membrane with appreciable water dissociation efficiency and long-term stability. Incorporating the bipolar membrane into a flow-cell electrolyzer enables an ampere-level pure water electrolysis with a total voltage of 2.68 V at 1000 mA cm-2, increasing the energy efficiency to twice that of the state-of-the-art commercial BPM. Furthermore, the bipolar membrane realizes a durability of 1000 h at high current densities of 300 ∼ 500 mA cm-2 with negligible performance decay.

Developing Catalysts for Membrane Electrode Assemblies in High Performance Polymer Electrolyte Membrane Water Electrolyzers

Extensive research is underway to achieve carbon neutrality through the production of green hydrogen via water electrolysis, powered by renewable energy. Polymer membrane water electrolyzers, such as proton exchange membrane water electrolyzer (PEMWE) and anion exchange membrane water electrolyzer (AEMWE), are at the forefront of this research. Developing highly active and durable electrode catalysts is crucial for commercializing these electrolyzers. However, most research is conducted in half-cell setups, which may not fully represent the catalysts' effectiveness in membrane-electrode-assembly (MEA) devices. This review explores the catalysts developed for high-performance PEMWE and AEMWE MEA systems. Only the catalysts reporting on the MEA performance were discussed in this review. In PEMWE, strategies aim to minimize Ir use for the oxygen evolution reaction (OER) by maximizing activity, employing metal oxide-based supports, integrating secondary elements into IrOx lattices, or exploring non-Ir materials. For AEMWE, the emphasis is on enhancing the performance of NiFe-based and Co-based catalysts by improving electrical conductivity and mass transport. Pt-based and Ni-based catalysts for the hydrogen evolution reaction (HER) in AEMWE are also examined. Additionally, this review discusses the unique considerations for catalysts operating in pure water within AEMWE systems.

Exploring Crystal Structure Features in Proton Exchange Membranes and Their Correlation with Proton and Heat Transport

Proton exchange membranes (PEMs) are dominated by semicrystalline structures because highly pure crystals are still challenging to produce and control. Currently, the development and application of PEMs have been hindered by a lack of understanding regarding the effects of microstructure on proton and heat transport properties. Based on an experimentally characterized perfluoro sulfonic acid membrane, the corresponding semicrystalline model and the crystal model contained therein were constructed. The water distribution, proton, and heat transport in the crystal, amorphous, and semicrystalline regions were examined using molecular dynamics simulations and energy-conserving dissipative particle dynamics simulations. The crystal structure had pronounced water connection pathways, a proton transport efficiency 5-10 times higher than that of the amorphous structure, and an in-plane covalent bonding that boosted the thermal diffusion coefficient and thermal conductivity by more than 1-3 times. The results for the semicrystalline structure were validated by the corresponding experiments. In addition, a proportionality coefficient that depended on both temperature and water content was proposed to explain how vehicle transport contributed to the proton conductivities, facilitating our understanding of the proton transport mechanism. Our findings enhance our theoretical understanding of PEMs in proton and heat transport, considering both the semicrystalline and crystalline regions. Additionally, the research methods employed can be applied to the study of other semicrystalline polymers.

Bi-doped ruthenium oxide nanocrystal for water oxidation in acidic media

There is an urgent need to develop a cost-effective and highly efficient acidic OER catalyst to support the progress of proton exchange membrane water electrolysis technology. Ruthenium-based catalysts, which possess high activity and significantly lower cost compared to iridium-based catalysts, emerge as competitive candidates. However, their suboptimal stability constrains the wide application of RuO2. Herein, we develop ultra-small Bi0.05Ru0.95O2 nanocrystal with diameter of approximately 6.5 ± 0.1 nm for acidic OER. The Bi0.05Ru0.95O2 nanocrystal electrocatalyst exhibits a low overpotential of 203.5 mV at 10 mA cm-2 and 300+ hour stability at a high water-splitting current density of 100 mA cm-2 in 0.5 M H2SO4 with a low decay rate of 0.44 mV h-1. Density functional theory (DFT) calculation results confirmed the adsorbate evolving mechanism (AEM) occurring on Bi0.05Ru0.95O2, which prevents lattice oxygen from participating in the reaction, thus avoiding the collapse of the structure. We proved that the Bi dopants could play a crucial role in not only reducing the energy barrier of the potential-determining step, but also delivering electrons to Ru sites, thereby alleviating the over-oxidation of Ru active sites and enhancing operation durability.

Regulation of Oxide Pathway Mechanism for Sustainable Acidic Water Oxidation

The advancement of acid-stable oxygen evolution reaction (OER) electrocatalysts is crucial for efficient hydrogen production through proton exchange membrane (PEM) water electrolysis. Unfortunately, the activity of electrocatalysts is constrained by a linear scaling relationship in the adsorbed evolution mechanism, while the lattice-oxygen-mediated mechanism undermines stability. Here, we propose a heterogeneous dual-site oxide pathway mechanism (OPM) that avoids these limitations through direct dioxygen radical coupling. A combination of Lewis acid (Cr) and Ru to form solid solution oxides (CrxRu1-xO2) promotes OH adsorption and shortens the dual-site distance, which facilitates the formation of *O radical and promotes the coupling of dioxygen radical, thereby altering the OER mechanism to a Cr-Ru dual-site OPM. The Cr0.6Ru0.4O2 catalyst demonstrates a lower overpotential than that of RuO2 and maintains stable operation for over 350 h in a PEM water electrolyzer at 300 mA cm-2. This mechanism regulation strategy paves the way for an optimal catalytic pathway, essential for large-scale green hydrogen production.

Pinning effect of lattice Pb suppressing lattice oxygen reactivity of Pb-RuO2 enables stable industrial-level electrolysis

Ruthenium (Ru) is widely recognized as a low-cost alternative to iridium as anode electrocatalyst in proton-exchange membrane water electrolyzers (PEMWE). However, the reported Ru-based catalysts usually only operate within tens of hours in PEMWE because of their intrinsically high reactivity of lattice oxygen that leads to irrepressible Ru leaching and structural collapse. Herein, we report a design concept by employing large-sized and acid-resistant lattice lead (Pb) as a second element to induce a pinning effect for effectively narrowing the moving channels of oxygen atoms, thereby lowering the reactivity of lattice oxygen in Ru oxides. The Pb-RuO2 catalyst presents a low overpotential of 188 ± 2 mV at 10 mA cm-2 and can sustain for over 1100 h in an acid medium with a negligible degradation rate of 19 μV h-1. Particularly, the Pb-RuO2-based PEMWE can operate for more than 250 h at 500 mA cm-2 with a low degradation rate of only 17 μV h-1. Experimental and theoretical calculation results reveal that Ru-O covalency is reduced due to the unique 6s-2p-4d orbital hybridization, which increases the loss energy of lattice oxygen and suppresses the over-oxidation of Ru for improved long-term stability in PEMWE.

Topologically Close-Packed Frank-Kasper C15 Phase Intermetallic Ir Alloy Electrocatalysts Enables High-Performance Proton Exchange Membrane Water Electrolyzer

Chemical synthesis of unconventional topologically close-packed intermetallic nanocrystals (NCs) remains a considerable challenge due to the limitation of large volume asymmetry between the components. Here, a series of unconventional intermetallic Frank-Kasper C15 phase Ir2M (M = rare earth metals La, Ce, Gd, Tb, Tm) NCs is successfully prepared via a molten-salt assisted reduction method as efficient electrocatalysts for hydrogen evolution reaction (HER). Compared to the disordered counterpart (A1-Ir2Ce), C15-Ir2Ce features higher Ir-Ce coordination number that leads to an electron-rich environment for Ir sites. The C15-Ir2Ce catalyst exhibits excellent and pH-universal HER activity and requires only 9, 16, and 27 mV overpotentials to attain 10 mA cm-2 in acidic, alkaline, and neutral electrolytes, respectively, representing one of the best HER electrocatalysts ever reported. In a proton exchange membrane water electrolyzer, the C15-Ir2Ce cathode achieves an industrial-scale current density of 1 A cm-2 with a remarkably low cell voltage of 1.7 V at 80 °C and can operate stably for 1000 h with a sluggish voltage decay rate of 50 µV h-1. Theoretical investigations reveal that the electron-rich Ir sites intensify the polarization of *H2O intermediate on C15-Ir2Ce, thus lowering the energy barrier of the water dissociation and facilitating the HER kinetics.

Modulating *OOH Adsorption on RuO2 for Efficient and Durable Acidic Water Oxidation Electrocatalysis

Acidic water electrolysis is of considerable interest due to its higher current density operation and energy conversion efficiency, but its real industrial application is highly limited by the shortage of efficient, stable, and cost-effective acidic oxygen evolution reaction (OER) electrocatalysts. Here, an electrocatalyst consisting of Ni-implanted RuO2 supported is reported on α-MnO2 (MnO2/RuO2-Ni) that shows high activity and remarkable durability in acidic OER. Precisely, the MnO2/RuO2-Ni catalyst shows an overpotential of 198 mV at a current density of 10 mA cm-2 and can operate continuously and stably for 400 h (j = 10 mA cm-2) without any obvious attenuation of activity, making it one of the best-performing acid-stable OER catalysts. Experimental results, in conjunction with density functional theory calculations, demonstrate that the interface electron transfer effect from RuO2 to MnO2, further enhanced by Ni incorporation, effectively modulates the adsorption of OOH* and significantly reduces the overpotential, thereby enhancing catalytic activity and durability.

Ether-Free Alkaline Polyelectrolytes for Water Electrolyzers: Recent Advances and Perspectives

Anion exchange membrane (AEM) water electrolyzers (AEMWEs) have attracted great interest for their potential as sustainable, environmentally friendly, low-cost sources of renewable energy. Alkaline polyelectrolytes play a crucial role in AEMWEs, determining their performance and longevity. Because heteroatom-containing polymers have been shown to have poor durability in alkaline conditions, this review focuses on ether-free alkaline polyelectrolytes, which are more chemically stable. The merits, weaknesses, and challenges in preparing ether-free AEMs are summarized and highlighted. The evaluation of synthesis methods for polymers, modification strategies, and cationic stability will provide insights valuable for the structural design of future alkaline polyelectrolytes. Moreover, the in situ degradation mechanisms of AEMs and ionomers during AEMWE operation are revealed. This review provides insights into the design of alkaline polyelectrolytes for AEMWEs to accelerate their widespread commercialization.

Regulating Ru-O Bond and Oxygen Vacancies of RuO2 by Ta Doping for Electrocatalytic Oxygen Evolution in Acid Media

Proton exchange membrane water electrolysis (PEMWE) is considered an ideal green hydrogen production technology with promising application prospects. However, the development of efficient and stable acid electroanalytic oxygen electrocatalysts is still a challenging bottleneck. This progress is achieved by adopting a strategic approach with the introduction of the high valence metal Ta to regulate the electronic configuration of RuO2 by manipulating its local microenvironment to optimize the stability and activity of the electrocatalysts. The Ta-RuO2 catalysts are notable for their excellent electrocatalytic activity, as evidenced by an overpotential of only 202 mV at 10 mA cm-2, which significantly exceeds that of homemade RuO2 and commercial RuO2. Furthermore, the Ta-RuO2 catalyst exhibits exceptional stability with negligible potential reduction observed after 50 h of electrolysis. Theoretical calculations show that the asymmetric configuration of Ru-O-Ta breaks the thermodynamic activity limitations usually associated with adsorption evolution, weakening the energy barrier for the formation of the OOH* formation. The strategic approach presented in this study provides an important reference for the development of a stable active center for acid water splitting.

Stability of electrocatalytic OER: from principle to application

Hydrogen energy, derived from the electrolysis of water using renewable energy sources such as solar, wind, and hydroelectric power, is considered a promising form of energy to address the energy crisis. However, the anodic oxygen evolution reaction (OER) poses limitations due to sluggish kinetics. Apart from high catalytic activity, the long-term stability of electrocatalytic OER has garnered significant attention. To date, several research studies have been conducted to explore stable electrocatalysts for the OER. A comprehensive review is urgently warranted to provide a concise overview of the recent advancements in the electrocatalytic OER stability, encompassing both electrocatalyst and device developments. This review aims to succinctly summarize the primary factors influencing OER stability, including morphological/phase change and electrocatalyst dissolution, as well as mechanical detachment, alongside chemical, mechanical, and operational degradation observed in devices. Furthermore, an overview of contemporary approaches to enhance stability is provided, encompassing electrocatalyst design (structural regulation, protective layer coating, and stable substrate anchoring) and device optimization (bipolar plates, gas diffusion layers, and membranes). Hopefully, more attention will be paid to ensuring the stable operation of electrocatalytic OER and the future large-scale water electrolysis applications. This review presents design principles aimed at addressing challenges related to the stability of electrocatalytic OER.

Isolated Octahedral Pt-Induced Electron Transfer to Ultralow-Content Ruthenium-Doped Spinel Co3O4 for Enhanced Acidic Overall Water Splitting

The development of a highly active and stable oxygen evolution reaction (OER) electrocatalyst is desirable for sustainable and efficient hydrogen production via proton exchange membrane water electrolysis (PEMWE) powered by renewable electricity yet challenging. Herein, we report a robust Pt/Ru-codoped spinel cobalt oxide (PtRu-Co3O4) electrocatalyst with an ultralow precious metal loading for acidic overall water splitting. PtRu-Co3O4 exhibits excellent catalytic activity (1.63 V at 100 mA cm-2) and outstanding stability without significant performance degradation for 100 h operation. Experimental analysis and theoretical calculations indicate that Pt doping can induce electron transfer to Ru-doped Co3O4, optimize the absorption energy of oxygen intermediates, and stabilize metal-oxygen bonds, thus enhancing the catalytic performance through an adsorbate-evolving mechanism. As a consequence, the PEM electrolyzer featuring PtRu-Co3O4 catalyst with low precious metal mass loading of 0.23 mg cm-2 can drive a current density of 1.0 A cm-2 at 1.83 V, revealing great promise for the application of noniridium-based catalysts with low contents of precious metal for hydrogen production.

Installation of superacidic carbon acid moieties into polymer materials via post-polymerization modification

In the fields of polymer and material chemistries, strong acid units have mainly included sulfonic acids, which has limited the extension of related material chemistries. Here, a unique carbon acid functionality, namely the bis[(trifluoromethyl)sulfonyl]methyl group, was integrated with polymers via a simple postpolymerization modification with the outstandingly electrophilic 1,1-bis[(trifluoromethyl)sulfonyl]ethylene. The proposed synthesis protocol was verified as an efficient process even for solid-state reactions. The synthesis afforded an organic material with a surface decorated with bis[(trifluoromethyl)sulfonyl]methyl units. The fabricated membranes featuring surface bis[(trifluoromethyl)sulfonyl]methyl units functioned as efficient organocatalysts with high catalytic activity for the Mukaiyama aldol reaction. This study provides a simple method for installing superacidic carbon acid moieties onto the surfaces of materials without tedious chemical treatments.

Insights into the pH effect on hydrogen electrocatalysis

Hydrogen electrocatalytic reactions, including the hydrogen evolution reaction (HER) and the hydrogen oxidation reaction (HOR), play a crucial role in a wide range of energy conversion and storage technologies. However, the HER and HOR display anomalous non-Nernstian pH dependent kinetics, showing two to three orders of magnitude sluggish kinetics in alkaline media compared to that in acidic media. Fundamental understanding of the origins of the intrinsic pH effect has attracted substantial interest from the electrocatalysis community. More critically, a fundamental molecular level understanding of this effect is still debatable, but is essential for developing active, stable, and affordable fuel cells and water electrolysis technologies. Against this backdrop, in this review, we provide a comprehensive overview of the intrinsic pH effect on hydrogen electrocatalysis, covering the experimental observations, underlying principles, and strategies for catalyst design. We discuss the strengths and shortcomings of various activity descriptors, including hydrogen binding energy (HBE) theory, bifunctional theory, potential of zero free charge (pzfc) theory, 2B theory and other theories, across different electrolytes and catalyst surfaces, and outline their interrelations where possible. Additionally, we highlight the design principles and research progress in improving the alkaline HER/HOR kinetics by catalyst design and electrolyte optimization employing the aforementioned theories. Finally, the remaining controversies about the pH effects on HER/HOR kinetics as well as the challenges and possible research directions in this field are also put forward. This review aims to provide researchers with a comprehensive understanding of the intrinsic pH effect and inspire the development of more cost-effective and durable alkaline water electrolyzers (AWEs) and anion exchange membrane fuel cells (AMFCs) for a sustainable energy future.

Strontium Doped IrOx Triggers Direct O-O Coupling to Boost Acid Water Oxidation Electrocatalysis

The discovery of efficient and stable electrocatalysts for the oxygen evolution reaction (OER) in acidic conditions is crucial for the commercialization of proton-exchange membrane water electrolyzers. In this work, we propose a Sr(OH)2-assisted method to fabricate a (200) facet highly exposed strontium-doped IrOx catalyst to provide available adjacent iridium sites with lower Ir-O covalency. This design facilitates direct O-O coupling during the acidic water oxidation process, thereby circumventing the high energy barrier associated with the generation of *OOH intermediates. Benefiting from this advantage, the resulting Sr-IrOx catalyst exhibits an impressive overpotential of 207 mV at a current density of 10 mA cm-2 in 0.5 M H2SO4. Furthermore, a PEMWE device utilizing Sr-IrOx as the anodic catalyst demonstrates a cell voltage of 1.72 V at 1 A cm-2 and maintains excellent stability for over 500 hours. Our work not only provides guidance for the design of improved acidic OER catalysts but also encourages the development of iridium-based electrocatalysts with novel mechanisms for other electrocatalytic reactions.

Nitrogen-doped carbon layer coated Co(OH)F/CoP2 nanosheets for high-current hydrogen evolution reaction in alkaline freshwater and seawater

Utilizing renewable energy such as offshore wind power to electrolyze seawater for hydrogen production offers a sustainable development pathway to address energy and climate change issues. In this study, by incorporating nitrogen-doped carbon quantum dots (N-CDs) into precursors, we successfully synthesized a nitrogen-doped carbon (NC)-layer-coated Co(OH)F/CoP2 catalyst NC@Co(OH)F/CoP2/NF loaded on nickel foam (NF). The introduction of N-CDs induced significant morphology change of the catalyst, facilitating the exposure of numerous active sites, ensuring the presence of catalytically active species CoP2 in nanoparticle form and avoiding agglomeration, which was advantageous to enhancing the overall hydrogen evolution reaction (HER) activity of the catalyst. The formation of Co-N bonds accelerated electron transfer, regulated the electronic structure, and optimized the catalyst's adsorption capacity for H* intermediates, which resulted in remarkably improved HER performance. In addition, Co(OH)F can also serve as a structural support, preventing the catalyst from collapsing during the HER catalytic process. NC@Co(OH)F/CoP2/NF exhibited excellent HER activity in alkaline freshwater and alkaline seawater, respectively requiring overpotentials of only 107 and 128 mV to achieve a current density of 100 mA cm-2. More importantly, it also demonstrated excellent HER activity at high current densities, with overpotentials of 189 and 237 mV at a current density of 1000 mA cm-2 in alkaline freshwater and alkaline seawater, respectively. This work provides new insights into the design and construction of highly efficient HER catalysts for applications in alkaline freshwater and seawater.

Cr dopant mediates hydroxyl spillover on RuO2 for high-efficiency proton exchange membrane electrolysis

Simultaneously improving the activity and stability of catalysts for anodic oxygen evolution reaction (OER) in proton exchange membrane water electrolysis (PEMWE) remains a notable challenge. Here, we report a chromium-doped ruthenium dioxide with oxygen vacancies, termed Cr0.2Ru0.8O2-x, that drives OER with an overpotential of 170 mV at 10 mA cm-2 and operates stably over 2000 h in acidic media. Experimental and theoretical studies show that the synergy of Cr dopant and oxygen vacancy induces an unconventional dopant-mediated hydroxyl spillover mechanism. Such dynamic hydroxyl spillover from Cr dopant to Ru active site changes the rate-determining step from OOH* formation to O2 formation and thus greatly improves the OER performance. Moreover, the Cr dopant and oxygen vacancy also play a crucial role in stabilizing surface Ru and lattice oxygen in the Ru-O-Cr structural motif. When assembled into the anode of a practical PEMWE device, Cr0.2Ru0.8O2-x enables long-term durability of over 200 h at an ampere-level current density and 60 degrees centigrade.

Supported IrO2 Nanocatalyst with Multilayered Structure for Proton Exchange Membrane Water Electrolysis

The design of a low-iridium-loading anode catalyst layer with high activity and durability is a key challenge for a proton exchange membrane water electrolyzer (PEMWE). Here, the synthesis of a novel supported IrO2 nanocatalyst with a tri-layered structure, dubbed IrO2@TaOx@TaB that is composed of ultrasmall IrO2 nanoparticles anchored on amorphous TaOx overlayer of TaB nanorods is reported. The composite electrocatalyst shows great activity and stability toward the oxygen evolution reaction (OER) in acid, thanks to its dual-interface structural feature. The electronic interaction in IrO2/TaOx interface can regulate the coverage of surface hydroxyl groups, the Ir3+/ Ir4+ ratio, and the redox peak potential of IrO2 for enhancing OER activity, while the dense TaOx overlayer can prevent further oxidation of TaB substrate and stabilize the IrO2 catalytic layers for improving structural stability during OER. The IrO2@TaOx@TaB can be used to fabricate an anode catalyst layer of PEMWE with an iridium-loading as low as 0.26 mg cm-2. The low-iridium-loading PEMWE delivers high current densities at low cell voltages (e.g., 3.9 A cm-2@2.0 V), and gives excellent activity retention for more than 1500 h at 2.0 A cm-2 current density.

Half-metallization Atom-Fingerprints Achieved at Ultrafast Oxygen-Evaporated Pyrochlores for Acidic Water Oxidation

The stability and catalytic activity of acidic oxygen evolution reaction (OER) are strongly determined by the coordination states and spatial symmetry among metal sites at catalysts. Herein, an ultrafast oxygen evaporation technology to rapidly soften the intrinsic covalent bonds using ultrahigh electrical pulses is suggested, in which prospective charged excited states at this extreme avalanche condition can generate a strong electron-phonon coupling to rapidly evaporate some coordinated oxygen (O) atoms, finally leading to a controllable half-metallization feature. Simultaneously, the relative metal (M) site arrays can be orderly locked to delineate some intriguing atom-fingerprints at pyrochlore catalysts, where the coexistence of metallic bonds (M─M) and covalent bonds (M─O) at this symmetry-breaking configuration can partially restrain crystal field effect to generate a particular high-spin occupied state. This half-metallization catalyst can effectively optimize the spin-related reaction kinetics in acidic OER, giving rise to 10.3 times (at 188 mV overpotential) reactive activity than pristine pyrochlores. This work provides a new understanding of half-metallization atom-fingerprints at catalyst surfaces to accelerate acidic water oxidation.

Porous Transport Layers with Laser Micropatterning for Enhanced Mass Transport in PEM Water Electrolyzers

Efficient electrochemical energy conversion technologies, such as fuel cells and water electrolyzers, require high current densities to lower the capital cost for large-scale commercialization but are often limited by mass transport. In this study, we demonstrated exceptional electrochemical performances in proton electrolyte membrane water electrolyzers (PEMWEs) creating micropatterned pore channels in the porous transport layer (MPC PTL) using a picosecond laser. This approach yielded an impressive performance of 1.82 V @ 2 A·cm-2, which is better than commercial PTL of 1.90 V @ 2 A cm-2. The significant performance enhancement is attributed to the micropatterned porous channel structure, facilitating the efficient expulsion of oxygen bubbles and input of reactant water. This work provides valuable insights for the design of PTL responsible for biphasic transport in electrochemical energy conversion technologies.

Oxophilic gallium single atoms bridged ruthenium clusters for practical anion-exchange membrane electrolyzer

The development of highly efficient and durable alkaline hydrogen evolution reaction (HER) catalysts is crucial for achieving high-performance practical anion exchange membrane water electrolyzer (AEMWE) at ampere-level current density. Herein, we report a design concept by employing Ga single atoms as an electronic bridge to stabilize the Ru clusters for boosting alkaline HER performance in practical AEMWE. Experimental and theoretical results collectively reveal that the bridged Ga sites trigger strong metal-support interaction for the homogeneous distribution of Ru clusters with high density, as well as optimize the Ru-H bond strength due to the electron transfer between Ru and Ga for enhanced intrinsic HER activity. Moreover, the oxophilic Ga sites near the Ru clusters tend to adsorb the hydroxyl species and accelerate the water dissociation for sufficient proton supplement in an alkaline medium. The Ru-GaSA/N-C catalyst exhibits a low overpotential of 4 ± 1 mV (10 mA cm-2) and high mass activity of 9.3 ± 0.5 A mg-1Ru at -0.05 V vs RHE. In particular, the Ru-GaSA/N-C-based AEMWE in 1 M KOH delivers a voltage of only 1.74 V to reach an industrial current density of 1 A cm-2, and can steadily operate at 1 A cm-2 for more than 170 h.

Advances in Noble Metal Electrocatalysts for Acidic Oxygen Evolution Reaction: Construction of Under-Coordinated Active Sites

Renewable energy-driven proton exchange membrane water electrolyzer (PEMWE) attracts widespread attention as a zero-emission and sustainable technology. Oxygen evolution reaction (OER) catalysts with sluggish OER kinetics and rapid deactivation are major obstacles to the widespread commercialization of PEMWE. To date, although various advanced electrocatalysts have been reported to enhance acidic OER performance, Ru/Ir-based nanomaterials remain the most promising catalysts for PEMWE applications. Therefore, there is an urgent need to develop efficient, stable, and cost-effective Ru/Ir catalysts. Since the structure-performance relationship is one of the most important tools for studying the reaction mechanism and constructing the optimal catalytic system. In this review, the recent research progress from the construction of unsaturated sites to gain a deeper understanding of the reaction and deactivation mechanism of catalysts is summarized. First, a general understanding of OER reaction mechanism, catalyst dissolution mechanism, and active site structure is provided. Then, advances in the design and synthesis of advanced acidic OER catalysts are reviewed in terms of the classification of unsaturated active site design, i.e., alloy, core-shell, single-atom, and framework structures. Finally, challenges and perspectives are presented for the future development of OER catalysts and renewable energy technologies for hydrogen production.

Nickel Hydroxide-Based Electrocatalysts for Promising Electrochemical Oxidation Reactions: Beyond Water Oxidation

Transition metal hydroxides have attracted significant research interest for their energy storage and conversion technique applications. In particular, nickel hydroxide (Ni(OH)2), with increasing significance, is extensively used in material science and engineering. The past decades have witnessed the flourishing of Ni(OH)2-based materials as efficient electrocatalysts for water oxidation, which is a critical catalytic reaction for sustainable technologies, such as water electrolysis, fuel cells, CO2 reduction, and metal-air batteries. Coupling the electrochemical oxidation of small molecules to replace water oxidation at the anode is confirmed as an effective and promising strategy for realizing the energy-saving production. The physicochemical properties of Ni(OH)2 related to conventional water oxidation are first presented in this review. Then, recent progress based on Ni(OH)2 materials for these promising electrochemical reactions is symmetrically categorized and reviewed. Significant emphasis is placed on establishing the structure-activity relationship and disclosing the reaction mechanism. Emerging material design strategies for novel electrocatalysts are also highlighted. Finally, the existing challenges and future research directions are presented.

In Situ Electrochemical Rapid Induction of Highly Active γ-NiOOH Species for Industrial Anion Exchange Membrane Water Electrolyzer

Limited by the strong oxidation environment and sluggish reconstruction process in oxygen evolution reaction (OER), designing rapid self-reconstruction with high activity and stability electrocatalysts is crucial to promoting anion exchange membrane (AEM) water electrolyzer. Herein, trace Fe/S-modified Ni oxyhydroxide (Fe/S-NiOOH/NF) nanowires are constructed via a simple in situ electrochemical oxidation strategy based on precipitation-dissolution equilibrium. In situ characterization techniques reveal that the successful introduction of Fe and S leads to lattice disorder and boosts favorable hydroxyl capture, accelerating the formation of highly active γ-NiOOH. The Density Functional Theory (DFT) calculations have also verified that the incorporation of Fe and S optimizes the electrons redistribution and the d-band center, decreasing the energy barrier of the rate-determining step (*O→*OOH). Benefited from the unique electronic structure and intermediate adsorption, the Fe/S-NiOOH/NF catalyst only requires the overpotential of 345 mV to reach the industrial current density of 1000 mA cm-2 for 120 h. Meanwhile, assembled AEM water electrolyzer (Fe/S-NiOOH//Pt/C-60 °C) can deliver 1000 mA cm-2 at a cell voltage of 2.24 V, operating at the average energy efficiency of 71% for 100 h. In summary, this work presents a rapid self-reconstruction strategy for high-performance AEM electrocatalysts for future hydrogen economy.

A Solid Electrolyte RHE for Electrode Diagnosis of Proton Exchange Membrane Water Electrolyzers

Reference electrode is the foundation of electrochemical study; thus, most electrode materials are tested in a three-electrode mode to acquire potential-dependent kinetics. However, it is difficult to directly use conventional reference electrodes to detect potential information in solid electrolyte devices due to their compact assembly structure. Therefore, the kinetic study of an electrochemical device faces challenges in precise identification of specific problems originating from the anode or cathode. Here, focusing on proton exchange membrane water electrolysis, we design a solid electrolyte reversible hydrogen electrode (SE-RHE), which can be used for electrode diagnosis under various operating conditions. Compared to the reference electrodes reported in the literature, which are mainly based on liquid electrolyte, the SE-RHE is highly sensitive and compatible, as well as easy to assemble. The potential deviation is less than ±0.5 mV, and the cell voltage derived from the electrode potential well reproduces the value that was directly measured with a deviation less than 0.2%. The reference electrode developed in this work enables the kinetic study of a specific electrode rather than the entire cell. For instance, an interesting observation is that the cathode shows distinct stability under stable and fluctuating operations. Differing from the high stability under stable operation, the cathode degrades significantly under fluctuating operations.

Pure Water Splitting Driven by Overlapping Electric Double Layers

In pursuit of a sustainable future powered by renewable energy, hydrogen production through water splitting should achieve high energy efficiency with economical materials. Here, we present a nanofluidic electrolyzer that leverages overlapping cathode and anode electric double layers (EDLs) to drive the splitting of pure water. Convective flow is introduced between the nanogap electrodes to suppress the crossover of generated gases. The strong electric field within the overlapping EDLs enhances ion migration and facilitates the dissociation of water molecules. Acidic and basic environments, which are created in situ at the cathode and anode, respectively, enable the use of nonprecious metal catalysts. All these merits allow the reactor to exhibit a current density of 2.8 A·cm-2 at 1.7 V with a nickel anode. This paves the way toward a new type of water electrolyzer that needs no membrane, no supporting electrolyte, and no precious metal catalysts.

Aqueous alternating electrolysis prolongs electrode lifespans under harsh operation conditions

It is vital to explore effective ways for prolonging electrode lifespans under harsh electrolysis conditions, such as high current densities, acid environment, and impure water source. Here we report alternating electrolysis approaches that realize promptly and regularly repair/maintenance and concurrent bubble evolution. Electrode lifespans are improved by co-action of Fe group elemental ions and alkali metal cations, especially a unique Co2+-Na+ combo. A commercial Ni foam sustains ampere-level current densities alternatingly during continuous electrolysis for 93.8 h in an acidic solution, whereas such a Ni foam is completely dissolved in ~2 h for conventional electrolysis conditions. The work not only explores an alternating electrolysis-based system, alkali metal cation-based catalytic systems, and alkali metal cation-based electrodeposition techniques, and beyond, but demonstrates the possibility of prolonged electrolysis by repeated deposition-dissolution processes. With enough adjustable experimental variables, the upper improvement limit in the electrode lifespan would be high.

Molybdenum, tungsten doped cobalt phosphides as efficient catalysts for coproduction of hydrogen and formate by glycerol electrolysis

H2 and formate are important energy carriers in fuel-cells and feedstocks in chemical industry. The hydrogen evolution reaction (HER) coupling with electro-oxidative cleavage of thermodynamically favorable polyols is a promising way to coproduce H2 and formate via electrochemical means, highly active catalysts for HER and electrooxidative cleavage of polycols are the key to achieve such a goal. Herein, molybdenum (Mo), tungsten (W) doped cobalt phosphides (Co2P) deposited onto nickel foam (NF) substrate, denoted as Mo-Co2P/NF and W-Co2P/NF, respectively, were investigated as catalytic electrodes for HER and electrochemical glycerol oxidation reaction (GOR) to yield H2 and formate. The W-Co2P/NF electrode exhibited low overpotential (η) of 113 mV to attain a current density (J) of -100 mA cm-2 for HER, while the Mo-Co2P/NF electrode demonstrated high GOR efficiency for selective production of formate. In situ Raman and infrared spectroscopic characterizations revealed that the evolved CoO2 from Co2P is the genuine catalytic sites for GOR. The asymmetric electrolyzer based on W-Co2P/NF cathode and Mo-Co2P/NF anode delivered a J = 100 mA cm-2 at 1.8 V voltage for glycerol electrolysis, which led to 18.2 % reduced electricity consumption relative to water electrolysis. This work highlights the potential of heteroelement doped phosphide in catalytic performances for HER and GOR, and opens up new avenue to coproduce more widespread commodity chemicals via gentle and sustainable electrocatalytic means.

Optimizing Ionomer Distribution in Anode Catalyst Layer for Stable Proton Exchange Membrane Water Electrolysis

The high cost of proton exchange membrane water electrolysis (PEMWE) originates from the usage of precious materials, insufficient efficiency, and lifetime. In this work, an important degradation mechanism of PEMWE caused by dynamics of ionomers over time in anode catalyst layer (ACL), which is a purely mechanical degradation of microstructure, is identified. Contrary to conventional understanding that the microstructure of ACL is static, the micropores are inclined to be occupied by ionomers due to the localized swelling/creep/migration, especially near the ACL/PTL (porous transport layer) interface, where they form transport channels of reactant/product couples. Consequently, the ACL with increased ionomers at PTL/ACL interface exhibit rapid and continuous degradation. In addition, a close correlation between the microstructure of ACL and the catalyst ink is discovered. Specifically, if more ionomers migrate to the top layer of the ink, more ionomers accumulate at the ACL/PEM interface, leaving fewer ionomers at the ACL/PTL interface. Therefore, the ionomer distribution in ACL is successfully optimized, which exhibits reduced ionomers at the ACL/PTL interface and enriches ionomers at the ACL/PEM interface, reducing the decay rate by a factor of three when operated at 2.0 A cm-2 and 80 °C. The findings provide a general way to achieve low-cost hydrogen production.

Chromium-Induced High Covalent Co-O Bonds for Efficient Anodic Catalysts in PEM Electrolyzer

The proton exchange membrane water electrolyzer (PEMWE), crucial for green hydrogen production, is challenged by the scarcity and high cost of iridium-based materials. Cobalt oxides, as ideal electrocatalysts for oxygen evolution reaction (OER), have not been extensively applied in PEMWE, due to extremely high voltage and poor stability at large current density, caused by complicated structural variations of cobalt compounds during the OER process. Thus, the authors sought to introduce chromium into a cobalt spinel (Co3O4) catalyst to regulate the electronic structure of cobalt, exhibiting a higher oxidation state and increased Co-O covalency with a stable structure. In-depth operando characterizations and theoretical calculations revealed that the activated Co-O covalency and adaptable redox behavior are crucial for facilitating its OER activity. Both turnover frequency and mass activity of Cr-doped Co3O4 (CoCr) at 1.67 V (vs RHE) increased by over eight times than those of as-synthesized Co3O4. The obtained CoCr catalyst achieved 1500 mA cm-2 at 2.17 V and exhibited notable durability over extended operation periods - over 100 h at 500 mA cm-2 and 500 h at 100 mA cm-2, demonstrating promising application in the PEMWE industry.

Supramolecular Modifying Nafion with Fluoroalkyl‐Functionalized Polyoxometalate Nanoclusters for High‐Selective Proton Conduction

Fluoroalkyl-grafted polyoxometalate nanoclusters are used as supramolecular additives to precisely modify the ionic domains of Nafion, which can increase the proton conductivity and selectivity simultaneously. The resulting hybrid membranes show significantly enhanced power density in fuel cells and improved energy efficiency in vanadium flow batteries.

Lanthanide-regulating Ru-O covalency optimizes acidic oxygen evolution electrocatalysis

Precisely modulating the Ru-O covalency in RuOx for enhanced stability in proton exchange membrane water electrolysis is highly desired. However, transition metals with d-valence electrons, which were doped into or alloyed with RuOx, are inherently susceptible to the influence of coordination environment, making it challenging to modulate the Ru-O covalency in a precise and continuous manner. Here, we first deduce that the introduction of lanthanide with gradually changing electronic configurations can continuously modulate the Ru-O covalency owing to the shielding effect of 5s/5p orbitals. Theoretical calculations confirm that the durability of Ln-RuOx following a volcanic trend as a function of Ru-O covalency. Among various Ln-RuOx, Er-RuOx is identified as the optimal catalyst and possesses a stability 35.5 times higher than that of RuO2. Particularly, the Er-RuOx-based device requires only 1.837 V to reach 3 A cm-2 and shows a long-term stability at 500 mA cm-2 for 100 h with a degradation rate of mere 37 μV h-1.

Heterointerface MnO2/RuO2 with rich oxygen vacancies for enhanced oxygen evolution in acidic media

The design and synthesis of oxygen evolution reaction (OER) electrocatalysts that operate efficiently and stably under acidic conditions are important for the preparation of green hydrogen energy. The low intrinsic catalytic activity and poor acid resistance of commercial RuO2 limit its further development, and the construction of heterointerface structures is the most promising strategy to break through the intrinsic activity limitation of electrocatalysts. Herein, we synthesized spherical and oxygen vacancy-rich heterointerface MnO2/RuO2 using morphology control, which promoted the kinetics of the oxygen evolution reaction with the interaction between oxygen vacancies and the oxide heterointerface. MnO2/RuO2 was reported to be an acidic OER catalyst with excellent performance and stability, requiring only an ultra-low overpotential of 181 mV in 0.5 M H2SO4 to achieve a current density of 10 mA cm-2. The catalyst activity remained essentially unchanged in a 140 h stability test with an ultra-high mass activity (858.9 A g-1@ 1.5 V), which was far superior to commercial RuO2 and most previously reported noble metal-based acidic OER catalysts. The experimental results showed that the effect of more oxygen vacancies and the heterointerfaces of manganese ruthenium oxides broke the intrinsic activity limitation, provided more active sites for the OER, accelerated reaction kinetics, and improved the stability of the catalyst. The excellent performance of the catalyst suggests that MnO2/RuO2 provides a new idea for the design and study of heterointerfaces in metal oxide nanomaterials.

Ultrathin Free-Standing Porous Aromatic Framework Membranes for Efficient Anion Transport

Porous aromatic frameworks (PAFs) show promising potential in anionic conduction due to their high stability and customizable functionality. However, the insolubility of most PAFs presents a significant challenge in their processing into membranes and subsequent applications. In this study, continuous PAF membranes with adjustable thickness were successfully created using liquid-solid interfacial polymerization. The rigid backbone and the stable C-C coupling endow PAF membrane with superior chemical and dimensional stabilities over most conventional polymer membranes. Different quaternary ammonium functionalities were anchored to the backbone through flexible alkyl chains with tunable length. The optimal PAF membrane exhibited an OH- conductivity of 356.6 mS ⋅ cm-1 at 80 °C and 98 % relative humidity. Additionally, the PAF membrane exhibited outstanding alkaline stability, retaining 95 % of its OH- conductivity after 1000 hours in 1 M NaOH. To the best of our knowledge, this is the first application of PAF materials in anion exchange membranes, achieving the highest OH- conductivity and exceptional chemical/dimensional stability. This work provides the possibility for the potential of PAF materials in anionic conductive membranes.

Interface-Engineered 3D porous MoS2-ReS2 in-plane heterojunction as efficient hydrogen evolution reaction electrocatalysts

Constructing in-plane heterojunctions with high interfacial density using two-dimensional materials represents a promising yet challenging avenue for enhancing the hydrogen evolution reaction (HER) in water electrolysis. In this work, we report that three-dimensional porous MoS2-ReS2 in-plane heterojunctions, fabricated via chemical vapor deposition, exhibit robust electrocatalytic activity for the water splitting reaction. The optimized MoS2-ReS2 in-plane heterojunction achieves superior HER performance across a wide pH range, requiring an overpotential of only 200 mV to reach a current density of 10 mA cm-2 in alkaline seawater. Thus, it outperforms standalone MoS2 and ReS2. Furthermore, the catalyst exhibits remarkable stability, enduring up to 200 h in alkaline seawater. Experimental results coupled with density functional theory calculations confirm that electron redistribution at the MoS2-ReS2 heterointerface is likely driven by disparities in in-plane work functions between the two phases. This leads to charge accumulation at the interface, thereby enhancing the adsorptive activity of S atoms toward H* intermediates and facilitating the dissociation of water molecules at the interface. This discovery offers valuable insights into the electrocatalytic mechanisms at the interface and provides a roadmap for designing high-performance, earth-abundant HER electrocatalysts suitable for practical applications.

Bifunctional Electrocatalysts for Overall and Hybrid Water Splitting

Electrocatalytic water splitting driven by renewable electricity has been recognized as a promising approach for green hydrogen production. Different from conventional strategies in developing electrocatalysts for the two half-reactions of water splitting (e.g., the hydrogen and oxygen evolution reactions, HER and OER) separately, there has been a growing interest in designing and developing bifunctional electrocatalysts, which are able to catalyze both the HER and OER. In addition, considering the high overpotentials required for OER while limited value of the produced oxygen, there is another rapidly growing interest in exploring alternative oxidation reactions to replace OER for hybrid water splitting toward energy-efficient hydrogen generation. This Review begins with an introduction on the fundamental aspects of water splitting, followed by a thorough discussion on various physicochemical characterization techniques that are frequently employed in probing the active sites, with an emphasis on the reconstruction of bifunctional electrocatalysts during redox electrolysis. The design, synthesis, and performance of diverse bifunctional electrocatalysts based on noble metals, nonprecious metals, and metal-free nanocarbons, for overall water splitting in acidic and alkaline electrolytes, are thoroughly summarized and compared. Next, their application toward hybrid water splitting is also presented, wherein the alternative anodic reactions include sacrificing agents oxidation, pollutants oxidative degradation, and organics oxidative upgrading. Finally, a concise statement on the current challenges and future opportunities of bifunctional electrocatalysts for both overall and hybrid water splitting is presented in the hope of guiding future endeavors in the quest for energy-efficient and sustainable green hydrogen production.

Efficient bubble/precipitate traffic enables stable seawater reduction electrocatalysis at industrial-level current densities

Seawater electroreduction is attractive for future H2 production and intermittent energy storage, which has been hindered by aggressive Mg2+/Ca2+ precipitation at cathodes and consequent poor stability. Here we present a vital microscopic bubble/precipitate traffic system (MBPTS) by constructing honeycomb-type 3D cathodes for robust anti-precipitation seawater reduction (SR), which massively/uniformly release small-sized H2 bubbles to almost every corner of the cathode to repel Mg2+/Ca2+ precipitates without a break. Noticeably, the optimal cathode with built-in MBPTS not only enables state-of-the-art alkaline SR performance (1000-h stable operation at -1 A cm-2) but also is highly specialized in catalytically splitting natural seawater into H2 with the greatest anti-precipitation ability. Low precipitation amounts after prolonged tests under large current densities reflect genuine efficacy by our MBPTS. Additionally, a flow-type electrolyzer based on our optimal cathode stably functions at industrially-relevant 500 mA cm-2 for 150 h in natural seawater while unwaveringly sustaining near-100% H2 Faradic efficiency. Note that the estimated price (~1.8 US$/kgH2) is even cheaper than the US Department of Energy's goal price (2 US$/kgH2).

Constructing Robust 3D Ionomer Networks in the Catalyst Layer to Achieve Stable Water Electrolysis for Green Hydrogen Production

The widespread application of proton exchange membrane water electrolyzers (PEMWEs) is hampered by insufficient lifetime caused by degradation of the anode catalyst layer (ACL). Here, an important degradation mechanism has been identified, attributed to poor mechanical stability causing the mass transfer channels to be blocked by ionomers under operating conditions. By using liquid-phase atomic force microscopy, we directly observed that the ionomers were randomly distributed (RD) in the ACL, which occupied the mass transfer channels due to swelling, creeping, and migration properties. Interestingly, we found that alternating treatments of the ACL in different water/temperature environments resulted in forming three-dimensional ionomer networks (3D INs) in the ACL, which increased the mechanical strength of microstructures by 3 times. Benefitting from the efficient and stable mass transfer channels, the lifetime was improved by 19 times. A low degradation rate of approximately 3.0 μV/h at 80 °C and a high current density of 2.0 A/cm2 was achieved on a 50 cm2 electrolyzer. These data demonstrated a forecasted lifetime of 80 000 h, approaching the 2026 DOE lifetime target. This work emphasizes the importance of the mechanical stability of the ACL and offers a general strategy for designing and developing a durable PEMWE.

Simultaneously improving the pore structure and electron conductive network of the anode catalyst layer via SnO2 doping for proton exchange membrane water electrolysis

Proton exchange membrane water electrolysis (PEMWE) is a promising technology for green hydrogen production. However, its large-scale commercial application is limited by its high precious metal loading, because low catalyst loading leads to reduced electron transport channels and decreased water transportation, etc. Herein, we study the electrode level strategy for reducing Ir loading by the optimization of the micro-structure of the anode catalyst layer via SnO2 doping. The pore structure and electron conductive network of the anode catalyst layer can be simultaneously improved by SnO2 doping, under appropriate conditions. Therefore, mass transfer polarization and ohmic polarization of the single cell are reduced. Moreover, the enhanced pore structure and improved electron conduction network collectively contribute to a decreased occurrence of charge transfer polarization. By this strategy, the performance of the single cell with the Ir loading of 1.5 mg cm-2 approaches the single cell with the higher Ir loading of 2.0 mg cm-2, which means that SnO2 doping saves about 25% loading of Ir. This paper provides a perspective at the electrode level to reduce the precious metal loading of the anode in PEMWE.

Proton-Conducting Membranes from Polyphenylenes Containing Armstrong's Acid

This study demonstrates the use of 1,5-naphthalenedisulfonic acid as a suitable building block for the efficient and economic preparation of alternating sulfonated polyphenylenes with high ion-exchange capacity (IEC) via Suzuki polycondensation. Key to large molar masses is the use of an all-meta-terphenyl comonomer instead of m-phenyl, the latter giving low molar masses and brittle materials. A protection/deprotection strategy for base-stable neopentyl sulfonates is successfully implemented to improve the solubility and molar mass of the polymers. Solution-based deprotection of polyphenylene neopentyl sulfonates at 150 °C in dimethylacetamide eliminates isopentylene quantitatively, resulting in membranes with high IEC (2.93 mequiv/g) and high proton conductivity (σ = 138 mS/cm). Water solubility of these copolymers with high IEC requires thermal cross-linking to prevent their dissolution under operating conditions. By balancing the temperature and time of the cross-linking process, water uptake can be restricted to 50 wt %, retaining an IEC of 2.33 mequiv/g and a conductivity of 85 mS/cm. Chemical stability is addressed by treatment of the membranes under Fenton's conditions and by considering barrier heights for desulfonation using density functional theory (DFT) calculations. The DFT results suggest that 1,5-disulfonated naphthalenes are at least as stable as sulfonated polyphenylenes against desulfonation.

RuO2 Catalysts for Electrocatalytic Oxygen Evolution in Acidic Media: Mechanism, Activity Promotion Strategy and Research Progress

Proton Exchange Membrane Water Electrolysis (PEMWE) under acidic conditions outperforms alkaline water electrolysis in terms of less resistance loss, higher current density, and higher produced hydrogen purity, which make it more economical in long-term applications. However, the efficiency of PEMWE is severely limited by the slow kinetics of anodic oxygen evolution reaction (OER), poor catalyst stability, and high cost. Therefore, researchers in the past decade have made great efforts to explore cheap, efficient, and stable electrode materials. Among them, the RuO2 electrocatalyst has been proved to be a major promising alternative to Ir-based catalysts and the most promising OER catalyst owing to its excellent electrocatalytic activity and high pH adaptability. In this review, we elaborate two reaction mechanisms of OER (lattice oxygen mechanism and adsorbate evolution mechanism), comprehensively summarize and discuss the recently reported RuO2-based OER electrocatalysts under acidic conditions, and propose many advanced modification strategies to further improve the activity and stability of RuO2-based electrocatalytic OER. Finally, we provide suggestions for overcoming the challenges faced by RuO2 electrocatalysts in practical applications and make prospects for future research. This review provides perspectives and guidance for the rational design of highly active and stable acidic OER electrocatalysts based on PEMWE.

Bubbles in Porous Electrodes for Alkaline Water Electrolysis

Porous electrodes with high specific surface areas have been commonly employed for alkaline water electrolysis. The gas bubbles generated in electrodes due to water electrolysis, however, can screen the reaction sites and hinder reactant transport, thereby deteriorating the performance of electrodes. Hence, an in-depth understanding of the behavior of bubbles in porous electrodes is of great importance. Nevertheless, since porous electrodes are opaque, direct observation of bubbles therein is still a challenge. In this work, we have successfully captured the behavior of bubbles in the pores at the side surfaces of nickel-based porous electrodes. Two types of porous electrodes are employed: the ones with straight pores along the gravitational direction and the ones with tortuous pores. In the porous electrodes with tortuous pores, the moving bubbles are prone to collide with the solid matrix, thereby leading to the accumulation of bubbles in the pores and hence bubble trapping. By contrast, in the porous electrodes with straight pores, bubbles are seldom trapped; and when two bubbles near the wall surfaces coalesce, the merged bubble can jump away from the wall surfaces, releasing more active surfaces for reaction. As a result, the porous electrodes with straight pores, although with lower specific surface areas, are superior to those with tortuous pores. The relationship among the pore structures of porous electrodes, bubble behavior, and electrode performance disclosed in this work provides deep insights into the design of porous electrodes.

Review on Bubble Dynamics in Proton Exchange Membrane Water Electrolysis: Towards Optimal Green Hydrogen Yield

Water electrolysis using a proton exchange membrane (PEM) holds substantial promise to produce green hydrogen with zero carbon discharge. Although various techniques are available to produce hydrogen gas, the water electrolysis process tends to be more cost-effective with greater advantages for energy storage devices. However, one of the challenges associated with PEM water electrolysis is the accumulation of gas bubbles, which can impair cell performance and result in lower hydrogen output. Achieving an in-depth knowledge of bubble dynamics during electrolysis is essential for optimal cell performance. This review paper discusses bubble behaviors, measuring techniques, and other aspects of bubble dynamics in PEM water electrolysis. It also examines bubble behavior under different operating conditions, as well as the system geometry. The current review paper will further improve the understanding of bubble dynamics in PEM water electrolysis, facilitating more competent, inexpensive, and feasible green hydrogen production.