Recent advances in proton exchange membrane water electrolysis

Efficient electrolytic hydrogen evolution from cobalt porphyrin covalently functionalized with chain-like phosphazene on double-walled carbon nanotubes

The development of efficient electrocatalysts for the hydrogen evolution reaction (HER) is crucial for advancing electrochemical water splitting technology. Herein, we report a novel hybrid electrocatalyst, CoTHPP-PDCP@DWCNTs, synthesized through a covalent functionalization of cobalt-porphyrin (CoTHPP) with chain-like polydichlorophosphazenes (PDCP) and subsequent incorporation onto double-walled carbon nanotubes (DWCNTs). The successful synthesis was confirmed by various spectroscopic techniques, which collectively revealed strong electronic interactions between components, improved charge transfer, and enhanced electrochemical stability. Notably, CoTHPP-PDCP@DWCNTs exhibited excellent HER activity, achieving low overpotentials of 159 mV in 1.0 M KOH and 102 mV in 0.5 M H2SO4 at a current density of 10 mA cm-2, outperforming its precursors and many previously reported non-noble metal electrocatalysts. The enhanced HER performance can be attributed to the synergistic interactions between CoTHPP, PDCP, and DWCNTs, which increased the density of active sites, improved conductivity, and efficient charge transfer. This study highlights the importance of covalent linkage and structural engineering in optimizing HER electrocatalysts, providing insights for designing next-generation high-performance and durable non-noble metal-based electrocatalytic systems.

Dual active site and metal-substrate interface effect endow platinum-ruthenium/molybdenum carbide efficient pH-universal hydrogen evolution reaction

Exploring suitable dual active site and metal-substrate interface effect is essential for designing efficient and robust electrocatalysts across a wide pH range for the hydrogen evolution reaction (HER). Herein, alloyed platinum-ruthenium clusters supported on nanosheet-assembled molybdenum carbide microflowers (PtRu/Mo2C) are reported as efficient pH-universal electrocatalysts for HER. Due to dual active site and metal-substrate interface effect, the optimized Pt0.83Ru0.17/Mo2C electrocatalyst exhibits extremely low overpotentials (η10) of 9, 19, and 33 mV to deliver 10 mA cm-2 in 0.5 M H2SO4, 1.0 M KOH, and 1.0 M phosphate buffered electrolytes (PBS), outperforming the benchmark Pt electrocatalyst. In addition, Pt0.83Ru0.17/Mo2C achieves excellent stability of 200 h at a big current density of 500 mA cm-2 in the anionic exchange membrane water electrolyzer. Density functional theory (DFT) calculations and in situ Raman spectra reveal that the interaction of PtRu clusters with Mo2C substrate, while Ru modulates the electron cloud density of Pt, thus accelerating H2O dissociation and H* desorption on the surface of Pt0.83Ru0.17/Mo2C and thus synergistically enhancing the HER kinetics. The research opens up an efficient strategy to exploit cost-effective, high-performance, and pH-universal HER electrocatalyst while facilitating green hydrogen energy development.

An integral composite electrode with low Ir loading for efficient acidic oxygen evolution

The development of low-Ir-loading oxygen evolution reaction catalysts with high performance and stability is a major challenge for advancing proton exchange membrane water electrolysis (PEMWE). In this study, we report an integral composite electrode by depositing TiO2 nanowires on titanium plate via an in situ growth method and subsequently loading Ir nanoparticles onto these nanowires (Ir-TiO2/TP). This approach not only reduces the usage of Ir but also significantly enhances the catalytic performance, with a low overpotential of 199 mV at 10 mA cm-2, while maintaining negligible activity decay over 440 hours at 10 mA cm-2 in 0.5 M H2SO4.

Salt Matrix Strategy for General Synthesis of High-Loading Intermetallic Pt3M Catalysts toward Electrocatalytic Hydrogen Evolution

Pt-based intermetallics are considered a promising class of electrocatalysts owing to their outstanding activity and stability. However, the synthesis of intermetallics usually requires high-temperature annealing, and it is difficult to prepare small-sized and uniformly dispersed intermetallics. Herein, a practicable and affordable salt matrix strategy is proposed for the controlled synthesis of ordered L12-/L10-type Pt-M (M = Fe, Co, Mn, and Cr) intermetallics. BaCl2 acts as a salt matrix, trapping nanoparticles to avoid particle sintering and controlling nanoparticle agglomeration during high-temperature annealing, even at high load (50 wt %). Moreover, BaCl2 has the advantage of being easily removed from the final product. In the instance of preparing ordered intermetallic Pt3Fe, high hydrogen evolution activity (mass activity 2.44 A mgPt-1) and excellent stability are presented in the membrane electrode assembly (only 0.6% attenuation after chronopotentiometry). The salt matrix strategy, which explores an economical and scalable approach to the controlled synthesis of Pt-based intermetallics, paves a way for the commercialization of PEM water electrolysis technology.

Application of functional coatings in water electrolyzers and fuel cells

Hydrogen, a sustainable energy carrier, plays a pivotal role in decarbonizing various industrial sectors. Key devices such as water electrolyzers and fuel cells enable a sustainable hydrogen cycle by producing hydrogen using renewable energies and converting hydrogen into electricity. The efficiency of these devices is primarily determined by electrocatalysts and other critical components like membranes, gas diffusion layers and bipolar plates. The dynamic and complex triple-phase reactions as well as the corrosive operational environments in these devices present significant challenges in achieving optimal performance and durability. This review not only summarizes recent advances in functional coatings but also elucidates the underlying mechanisms by which coatings modulate interfacial interactions and mitigate degradation. We further propose a roadmap for designing next-generation multifunctional coatings, emphasizing their potential to bridge the gap between laboratory research and industrial applications.

Anode Alchemy on Multiscale: Engineering from Intrinsic Activity to Impedance Optimization for Efficient Water Electrolysis

The past decade has seen significant progress in proton exchange membrane water electrolyzers (PEMWE), but the growing demand for cost-effective electrolytic hydrogen pushes for higher efficiency at lower costs. As a complex system, the performance of PEMWE is governed by a combination of multiscale factors. This review summarizes the latest progress from quantum to macroscopic scales. At the quantum level, electron spin configurations can be optimized to enhance catalytic activity. At the nano and meso scales, advancements in atomic structure optimization, crystal phase engineering, and heterostructure design improve catalytic performance and mass transport. At the macro scale, innovative techniques in gas bubble management and internal resistance reduction drive further efficiency gains under ampere-level operating conditions. These modifications at the quantum level cascade through meso- and macro-scales, affecting charge transfer, reaction kinetics, and gas evolution management. Unlike conventional approaches that focus solely on one scale-either at the catalyst level (e.g., atomic, or crystal modifications) or at the device level (e.g., porous transport layers design)-combining multiscale optimizations unlocks greater performance improvements. Finally, a perspective on future opportunities for multiscale engineering in PEMWE anode design toward commercial viability is offered.

Skeleton Regulation of Covalent-Organic Frameworks From 2D to 3D Networks for High Anhydrous Proton Conduction

Developing new materials for anhydrous proton conduction under high-temperature conditions is very challenging but significant for proton exchange membrane fuel cells. Herein, a series of highly crystalline and robust covalent-organic frameworks (COFs) with different skeletons (2D and 3D) is designed and synthesized using steric hindrance engineering of the monomer. Moreover, a [4 + 2] construction approach is used to construct 3D COFs with entangled networks, which can be further post-modified with phosphite acid groups to improve intrinsic proton conduction. After loading with imidazole, COFs can realize a proton conductivity of 1.06 × 10-2 S cm-1 under anhydrous conditions, among the best proton-conducting COF materials loading imidazole. These materials show high stability at loading and testing conditions and maintain high proton conductivity over a wide temperature range (100-160 °C). This work provides a skeleton regulation approach to design materials for anhydrous proton conduction, showing great potential as high-temperature proton exchange membranes.

Proton Exchange Membrane Water Splitting: Advances in Electrode Structure and Mass-Charge Transport Optimization

Proton exchange membrane water electrolysis (PEMWE) represents a promising technology for renewable hydrogen production. However, the large-scale commercialization of PEMWE faces challenges due to the need for acid oxygen evolution reaction (OER) catalysts with long-term stability and corrosion-resistant membrane electrode assemblies (MEA). This review thoroughly examines the deactivation mechanisms of acidic OER and crucial factors affecting assembly instability in complex reaction environments, including catalyst degradation, dynamic behavior at the MEA triple-phase boundary, and equipment failures. Targeted solutions are proposed, including catalyst improvements, optimized MEA designs, and operational strategies. Finally, the review highlights perspectives on strict activity/stability evaluation standards, in situ/operando characteristics, and practical electrolyzer optimization. These insights emphasize the interrelationship between catalysts, MEAs, activity, and stability, offering new guidance for accelerating the commercialization of PEMWE catalysts and systems.

Leveraging Long-Life Alkaline Redox Flow Batteries Using Durable and High-Hydroxide Exchange N-Bridged Triazine Framework Membranes

Fluorine-free organic framework polyelectrolyte membranes showing near frictionless ionic conductivities are gaining cognitive insights. However, the co-precipitation of COFs in the membranes often brings trade-offs to commission long-life electrochemical energy storage solutions. Herein, a durable and ionically miscible dual-ion exchange membrane based on triazine organic framework (TOF) is designed for alkaline redox flow batteries (RFB). Bearing dual ion-exchange architectures, the all-hydrocarbon TOF-based PEMs (sTOF's) surpass fluorinated Nafion in terms of energy efficiency (>80%), energy density, and peak power densities. The fabricated sTOF's evidenced the highest net ion-exchange of >2.1 meq g-1 which encourages electrolyte utilization with ≈100% and offers excellent capacities. Moreover, >97% efficiencies are preserved, and rate capability studies illustrate that, with sTOF-5, the RFB can operate at reduced overpotentials (η ≤200 mV) and can uplift batteries life. The sTOF's supports successful demonstrations of batteries at higher redoxolyte concentrations thereby multiplying the energy densities. The afterlife performance of sTOF-5 revealed efficiencies equivalent to fresh Nafion-117 and surpassed bearing >50% capacity after ≈3000 continuous cycles. With sTOF-5, the cell delivered a peak power (Pmax) of 2.3 W which is ≈60% higher than that of Nafion-117 (Pmax = 1.45 W).

Hydroxylation Strategy Enables Ru-Mn Oxide for Stable Proton Exchange Membrane Water Electrolysis under 1 A cm-2

Ruthenium (Ru)-based catalysts have demonstrated promising utilization potentiality to replace the much expensive iridium (Ir)-based ones for proton exchange membrane water electrolysis (PEMWE) due to their high electrochemical activity and low cost. However, the susceptibility of RuO2-based materials to easily be oxidized to high-valent and soluble Ru species during the oxygen evolution reaction (OER) in acid media hinders the practical application, especially under current density above 500 mA cm-2. Here, a manganese-doped RuO2 catalyst with the hydroxylated metal sites (i.e., H-Mn0.1Ru0.9O2) is synthesized for acidic OER assisted by hydrogen peroxide, where the hydroxylation results in the valence state of the Ru sites below +4. The H-Mn0.1Ru0.9O2 catalyst demonstrates an overpotential of 169 mV at 10 mA cm-2 and promising stability for an OER over 1000 h in an acidic electrolyte. A PEMWE device fabricated with the H-Mn0.1Ru0.9O2 catalyst as the anode shows a current density of 1 A cm-2 at ∼1.65 V, along with a low degradation over continuous tens of hours. Differential electrochemical mass spectrometry (DEMS) results and theoretical calculations confirm that H-Mn0.1Ru0.9O2 performs the OER through the adsorbate evolution mechanism (AEM) pathway, where the synergistic effect of hydroxylation and Mn doping in RuO2 can effectively enhance the stability of Ru sites and lattice oxygen atoms.

Dynamic Deprotonation Enhancement Triggered by Accelerated Electrochemical Delithiation Reconstruction during Acidic Water Oxidation

The structure-dependent transition in reaction pathways during acidic oxygen evolution (OER) is pivotal due to the active site oxidation accompanied by the coordination environment changes. In this work, charge-polarized Ir-O-Co units are constructed in alkali metal cobalt oxides (LiCoO2, and Na0.74CoO2) to modify the lower Hubbard band. Benefiting from the accelerated delithiation reconstruction induced by the altered band structure, typical Ir-LiCoO2 produces high-valent Ir sites with unsaturated coordination through the charge compensation during OER. Oxygen atoms shared by trimetallic sites exhibit strong Bro̷nsted acidity, promoting proton migration for unsaturated Ir sites and dynamically enhancing deprotonation. Furthermore, the stable coordination environment, along with electron donation from Co sites, significantly improves the stability of Ir sites. The unique electrochemical activation results in a low overpotential of 190 mV at 10 mA cm-2 during acidic OER and delivers exceptional stability at 1 A cm-2 for 150 h with a slight voltage degradation in a proton exchange membrane electrolyzer. This work provides in-depth insights into the relationship between catalyst reconstruction and reaction mechanisms.

A Simple and Efficient Non-Noble Cathode Catalyst Based on Carbon Hollow Nanocapsules Containing Cobalt-Based Materials for Anion Exchange Membrane Water Electrolyzer

An efficient approach for fabrication of non-noble metal-based electrocatalyst is desirable for designing the energy storage and conversion devices in real-world usages due to low cost and excellent catalytic properties. The preparation of hollow carbon capsules (HCC) containing cobalt (Co)-based electrocatalyst is reported by a simple synthesis process without using templates for the first time. Initially, cobalt phenylphosphonate (Co-MOF) nanorods are fabricated through a simple hydrothermal approach. The as-formed Co-MOF is covered with a thin coating of polydopamine (DP-Co-MOF) through chemical polymerization of dopamine in Tris-HCl (pH 8.5). The DP-Co-MOF is used as self-degraded template for the formation of HCC under pyrolysis. The formation mechanism and hydrogen evolution reaction (HER) activity of HCC are investigated. The hollow structure derived under N2 exhibits a low overpotential (295 mV at 100 mA cm-2) with excellent stability (90.98%) for 150 h, which is further verified by density functional theory (DFT) calculations. Finally, the designed anion exchange membrane (AEM) water electrolyzer based on C─Co─N as cathode delivers a current density of 500 mA cm-2 (at 2.19 V) and 1000 mAcm-2 (at 2.33 V) in 1.0 m KOH at 60 °C. The fabricated new Co-based electrocatalyst is highly beneficial for the fabrication of cost-effective and high-performance AEMWEs.

Regulation of Electron and Mass Transport Pathways in Efficient and Stable Low-Loading PEM Water Electrolyzers

Improving the utilization of iridium in proton exchange membrane (PEM) water electrolyzer is critical in reducing their cost for future development. Titanium dioxide (TiO2) has notable electrochemical stability at high operating potential and has been developed as a promising support of iridium-based OER nano-catalysts. However, limited by insufficient conductivity, the iridium content on TiO2 support catalysts is normally above 50 wt.%. Herein, support is provided for iridium on conductivity-enhanced TiO2 for low-iridium-loading PEMWE, successfully reducing the iridium content to 28 wt.% by the regulation of electron transport pathway. A new ionomer distribution strategy is then applied to the Ir@Pt@TiO2 catalyst layer to release the iridium sites and regulate the local mass transport pathways in the anode. This work reveals that the catalyst-ionomer interface played an important role in activity and stability in the anode of PEMWE. Building a thin and uniform ionomer distribution on supports with iridium exposure can result in continuous proton and electron transport pathways, promoting bubble escape, and exposing more effective active sites during reaction situations. This work provides a novel perspective for future research on the catalyst-ionomer interface and mass transport in PEMWEs.

Supramolecular Engineering of Vinylene-Linked Covalent Organic Framework - Ruthenium Oxide Hybrids for Highly Active Proton Exchange Membrane Water Electrolysis

The controlled formation of a functional adlayer at the catalyst-water interface is a highly challenging yet potentially powerful strategy to accelerate proton transfer and deprotonation for ultimately improving the performance of proton-exchange membrane water electrolysis (PEMWE). In this study, the synthesis of robust vinylene-linked covalent organic frameworks (COFs) possessing high proton conductivities is reported, which are subsequently hybridized with ruthenium dioxide yielding high-performance anodic catalysts for the acidic oxygen evolution reaction (OER). In situ spectroscopic measurements corroborated by theoretical calculations reveal that the assembled hydrogen bonds formed between COFs and adsorbed oxo-intermediates effectively orient interfacial water molecules, stabilizing the transition states for intermediate formation of OER. This determines a decrease in the energy barriers of proton transfer and deprotonation, resulting in exceptional acidic OER performance. When integrated into a PEMWE device, the system achieves a record current density of 1.0 A cm-2 at only 1.54 V cell voltage, with a long-term stability exceeding 180 h at industrial-level 200 mA cm-2. The approach relying on the self-assembly of an oriented hydrogen-bonded adlayer highlights the disruptive potential of COFs with customizable structures and multifunctional sites for advancing PEMWE technologies.

Dominant Role of Coexisting Ruthenium Nanoclusters Over Single Atoms to Enhance Alkaline Hydrogen Evolution Reaction

Developing efficient and cost-effective electrocatalysts to replace expensive carbon-supported platinum nanoparticles for the alkaline hydrogen evolution reaction remains an important challenge. Recently, an innovative catalyst, composed of ruthenium single atoms (Ru1) integrated with small Ru nanoclusters (RuNC), has attracted considerable attention from the scientific community. However, because of its complexity, this catalyst remains a topic of some debate. Here, a method is reported of precisely controlling the ratios of Ru1 to RuNC on a nitrogenated carbon (NC)-based porous organic framework to produce Ru/NC catalysts, by using different amounts (0, 5, 10 wt.%) of reducing agent. The Ru/NC-10 catalyst, formed with 10 wt.% reducing agent, delivered the best performance under alkaline conditions, indicating that RuNC played a significant role in actual alkaline hydrogen evolution reaction (HER). An anion exchange membrane water electrolyzer (AEMWE) system using the Ru/NC-10 catalyst required a significantly lower operating voltage (1.72 V) than the commercial Pt/C catalyst (1.95 V) to achieve 500 mA cm-2. Moreover, the system can be operated at 100 mA cm-2 without notable performance decay for over 180 h. Theoretical calculations supported these experimental findings that Ru1 contributed to the water dissociation process, while RuNC is more actively associated with the hydrogen recombination process.

Phase-Engineered Bi-RuO2 Single-Atom Alloy Oxide Boosting Oxygen Evolution Electrocatalysis in Proton Exchange Membrane Water Electrolyzer

Engineering nanomaterials at single-atomic sites can enable unprecedented catalytic properties for broad applications, yet it remains challenging to do so on RuO2-based electrocatalysts for proton exchange membrane water electrolyzer (PEMWE). Herein, the rational design and construction of Bi-RuO2 single-atom alloy oxide (SAAO) are presented to boost acidic oxygen evolution reaction (OER), via phase engineering a novel hexagonal close packed (hcp) RuBi single-atom alloy. This Bi-RuO2 SAAO electrocatalyst exhibits a low overpotential of 192 mV and superb stability over 650 h at 10 mA cm-2, enabling a practical PEMWE that needs only 1.59 V to reach 1.0 A cm-2 under industrial conditions. Operando differential electrochemical mass spectroscopy analysis, coupled with density functional theory studies, confirmed the adsorbate-evolving mechanism on Bi-RuO2 SAAO and that the incorporation of Bi1 improves the activity by electronic density optimization and the stability by hindering surface Ru demetallation. This work not only introduces a new strategy to fabricate high-performance electrocatalysts at atomic-level, but also demonstrates their potential use in industrial electrolyzers.

Noble-metal-free catalysts for the oxygen evolution reaction in acids

Oxygen evolution catalysts are critical components of proton exchange membrane water electrolysers (PEMWEs), playing a decisive role in determining both the performance and cost of these devices. Non-noble metal-based oxygen evolution catalysts have recently drawn significant attention as potential alternatives to expensive noble metal catalysts. This review systematically summarizes the mechanism of non-noble metal catalysts for the oxygen evolution reaction in acids with respect to their activity and stability, incorporating theoretical calculations and the Pourbaix diagram. Advanced in situ techniques are highlighted as powerful tools for probing intermediate evolution and valence changes and further elucidating the catalytic mechanism. Furthermore, key strategies for enhancing catalytic activity and durability, such as elemental doping, the support effect, surface protection and novel phase design, are discussed. Finally, this review provides insights into the remaining challenges and emerging opportunities for advancing practical oxygen evolution catalysts in PEMWEs.

Highly conductive composite anode catalysts featuring a fused Ir nano-network towards proton exchange membrane electrocatalysis

A boride-assisted method has been presented to synthesize a fused Ir nano-network supported on TiO2 as highly conductive composite catalysts (Ir NN@TiO2) for the reaction of oxygen evolution in acid. The Ir NN@TiO2 can be utilized to construct an anode catalyst layer of a proton exchange membrane water electrolyzer (PEMWE) with a low iridium content of 0.3 mgIr cm-2. The low-iridium-loading PEMWE exhibits excellent performance, i.e., 2.9 A cm-2@1.9 V with Nafion 115 membrane, and operates stably at a current density of 1.0 A cm-2 for over 1000 h.

Polymer material innovations for a green hydrogen economy

Polymeric materials are ubiquitous in modern life. Similar to many other technological applications, polymer materials are essential in advancing the green hydrogen economy, offering solutions for hydrogen production, storage, transport, and utilization. In production, polymeric proton exchange membranes in water electrolysers enable efficient green hydrogen generation using renewable energy. Polymer-based composite tanks provide lightweight, high-strength on-board storage options for vehicles, enhancing safety and reducing costs. Polymeric proton exchange membranes in fuel cells efficiently convert hydrogen into electricity. Polymers also support hydrogen infrastructure with corrosion-resistant, durable pipelines, distribution ports and as hydrogen sensors. Additionally, porous and reversible hydrogenated-to-dehydrogenated forms of polymers show promise for material-based storage systems. This review highlights the role of polymer materials, their current advancements supporting a green hydrogen economy as a solution for a low-carbon future and future research directions.

Strong Heteroatomic Bond-Induced Confined Restructuring on Ir-Mn Intermetallics Enable Robust PEM Water Electrolyzers

Low-iridium acid-stabilized electrocatalysts for efficient oxygen evolution reaction (OER) are crucial for the market deployment of proton exchange membrane (PEM) water electrolysis. Manipulating the in situ reconstruction of Ir-based catalysts with favorable kinetics is highly desirable but remains elusive. Herein, we propose an atomic ordering strategy to modulate the dynamic surface restructuring of catalysts to break the activity/stability trade-off. Under working conditions, the strong heteroatom-bonded structure triggers rational surface-confined reconstruction to form self-stabilizing amorphous (oxy)hydroxides on the model Ir-Mn intermetallic (IMC). Combined in situ/ex situ characterizations and theoretical analysis demonstrate that the induced strong covalent Ir-O-Mn units in the catalytic layer weaken the formation barrier of OOH* and promote the preferential dynamic replenishment/conversion pathway of H2O molecules to suppress the uncontrollable participation of lattice oxygen (about 2.6 times lower than that of pure Ir). Thus, a PEM cell with Ir-Mn IMC as anode "pre-electrocatalyst" (0.24 mgIr cm-2) delivers an impressive performance (3.0 A cm-2@1.851 V@80 °C) and runs stably at 2.0 A cm-2 for more than 2,000 h with the cost of USD 0.98 per kg H2, further validating its promising application. This work highlights surface-confined evolution triggered by strong heteroatom bonds, providing insights into the design of catalysts involving surface reconstruction.

Synergizing superwetting and architected electrodes for high-rate water splitting

Water splitting is one of the most promising technologies for generating green hydrogen. To meet industrial demand, it is essential to boost the operation current density to industrial levels, typically in the hundreds of mA cm-2. However, operating at these high current densities presents significant challenges, with bubble formation being one of the most critical issues. Efficient bubble management is crucial as it directly impacts the performance and stability of the water splitting process. Superwetting electrodes, which can enhance aerophobicity, are particularly favorable for facilitating bubble detachment and transport. By reducing bubble contact time and minimizing the size of detached bubbles, these electrodes help prevent blockage and maintain high catalytic efficiency. In this review, we aim to provide an overview of recent advancements in tackling bubble-related issues through the design and implementation of superwetting electrodes, including surface modification techniques and structural optimizations. We will also share our insights into the principles and mechanisms behind the design of superwetting electrodes, highlighting the key factors that influence their performance. Our review aims to guide future research directions and provides a solid foundation for developing more efficient and durable superwetting electrodes for high-rate water splitting.

Proton Exchange Membrane (PEM) Water Electrolysis: Cell-Level Considerations for Gigawatt-Scale Deployment

Hydrogen produced with no greenhouse gas emissions is termed "green hydrogen" and will be essential to reaching decarbonization targets set forth by nearly every country as per the Paris Agreement. Proton exchange membrane water electrolyzers (PEMWEs) are expected to contribute substantially to the green hydrogen market. However, PEMWE market penetration is insignificant, accounting for less than a gigawatt of global capacity. Achieving substantive decarbonization via green hydrogen will require PEMWEs to reach capacities of hundreds of gigawatts by 2030. This paper serves as an overarching roadmap for cell-level improvements necessary for gigawatt-scale PEMWE deployment, with insights from three well-established hydrogen technology companies included. Analyses will be presented for economies of scale, renewable energy prices, government policies, accelerated stress tests, and component-specific improvements.

IrPdCuFeNiCoMo Based Core-Shell Icosahedron Nanocrystals and Nanocages for Efficient and Robust Acidic Oxygen Evolution

Facets engineering of high entropy alloy (HEA) nanocrystals might be achieved via shape-controlled synthesis, which is promising but remains challenging in designing Ir-based catalysts towards efficient and robust oxygen evolution reaction (OER) in acidic medium. Herein, icosahedra nanocrystals featured with PdCu core and IrPdCuFeNiCoMo shell were prepared by wet-chemical reduction in one-pot, ascribing to the initial formation PdCu core and subsequent deposition and diffusion of IrPdCuFeNiCoMo HEA shell. Sequential selective chemical etching of PdCu core results in IrPdCuFeNiCoMo HEA nanocages, delivering an overpotential of 235 mV at 10 mA cm-2, 51.0 mV dec-1, and 1624 A gIr -1 at 1.50 V vs reversible hydrogen electrode in a conventional three electrode cell. In a proton exchange membrane water electrolyzer, it delivers a low cell voltage of 1.65 and 1.77 V at a current density of 1.0 and 2.0 A cm-2, respectively, and maintains stable over 900 h at 500 mA cm-2. Theoretical calculations attribute the enhanced intrinsic activity to the broad distribution of the binding energy for OER intermediates on IrPdCuFeNiCoMo HEA, which breaks the linear scaling relationship and accelerates the OER process.

MXene-Assisted NiFe sulfides for high-performance anion exchange membrane seawater electrolysis

Anion exchange membrane seawater electrolysis is vital for future large-scale green hydrogen production, however enduring a huge challenge that lacks high-stable oxygen evolution reaction electrocatalysts. Herein, we report a robust OER electrocatalyst for AEMSE by integrating MXene (Ti3C2) with NiFe sulfides ((Ni,Fe)S2@Ti3C2). The strong interaction between (Ni,Fe)S2 and Ti3C2 induces electron distribution to trigger lattice oxygen mechanism, improving the intrinsic activity, and particularly prohibits the dissolution of Fe species during OER process via the Ti-O-Fe bonding effectively, achieving notable stability. Furthermore, the good retention of sulfates and the abundant groups of Ti3C2 provide effective Cl- resistance. Accordingly, (Ni,Fe)S2@Ti3C2 achieves high OER activity (1.598 V@2 A cm-2) and long-term durability (1000 h) in seawater system. Furthermore, AEMSE with industrial current density (0.5 A cm-2) and durability (500 h) is achieved by (Ni,Fe)S2@Ti3C2 anode and Raney Ni cathode with electrolysis efficiency of 70% and energy consumption of 48.4 kWh kg-1 H2.

Strontium Doped IrOx Triggers Direct O-O Coupling to Boost Acid Water Oxidation Electrocatalysis

The discovery of efficient and stable electrocatalysts for the oxygen evolution reaction (OER) in acidic conditions is crucial for the commercialization of proton-exchange membrane water electrolyzers. In this work, we propose a Sr(OH)2-assisted method to fabricate a (200) facet highly exposed strontium-doped IrOx catalyst to provide available adjacent iridium sites with lower Ir-O covalency. This design facilitates direct O-O coupling during the acidic water oxidation process, thereby circumventing the high energy barrier associated with the generation of *OOH intermediates. Benefiting from this advantage, the resulting Sr-IrOx catalyst exhibits an impressive overpotential of 207 mV at a current density of 10 mA cm-2 in 0.5 M H2SO4. Furthermore, a PEMWE device utilizing Sr-IrOx as the anodic catalyst demonstrates a cell voltage of 1.72 V at 1 A cm-2 and maintains excellent stability for over 500 hours. Our work not only provides guidance for the design of improved acidic OER catalysts but also encourages the development of iridium-based electrocatalysts with novel mechanisms for other electrocatalytic reactions.

Dynamic Redox Induced Localized Charge Accumulation Accelerating Proton Exchange Membrane Electrolysis

The sluggish anodic oxygen evolution reaction (OER) in proton exchange membrane (PEM) electrolysis necessitates applied bias to facilitate electron transfer as well as bond cleavage and formation. Traditional electrocatalysis focuses on analyzing the effects of electron transfer, while the role of charge accumulation induced by the applied overpotential has not been thoroughly investigated. To explore the influence mechanism of bias-driven charge accumulation, capacitive Mn is incorporated into IrO2 to regulate the local electronic structure and the adsorption behavior. The applied bias triggers dynamic redox reactions at the active sites, which introduce local charge accumulation on the surface of electrocatalyst. Under bias, Mn oxidation induced a noticeable pseudocapacitance in the pre-OER region, promoting the OER kinetics of iridium sites. Meanwhile, the increased oxygen vacancy formation energy further prevents the lattice oxygen activation. The PEM electrolyzer, equipped with optimal materials as an anode, operates at a low driving voltage of 1.637 V under 2.0 A cm-2, maintaining stable performance for over 800 h with a low degradation rate (19.4 µV h-1). This work provides insights into the performance of metal oxide catalysts in acidic environments and offers forward-looking strategies for enhancing the catalytic performance through dynamic redox induced capacitive behavior.

Recent Advances and Perspectives on Coupled Water Electrolysis for Energy-Saving Hydrogen Production

Overall water splitting (OWS) to produce hydrogen has attracted large attention in recent years due to its ecological-friendliness and sustainability. However, the efficiency of OWS has been forced by the sluggish kinetics of the four-electron oxygen evolution reaction (OER). The replacement of OER by alternative electrooxidation of small molecules with more thermodynamically favorable potentials may fundamentally break the limitation and achieve hydrogen production with low energy consumption, which may also be accompanied by the production of more value-added chemicals than oxygen or by electrochemical degradation of pollutants. This review critically assesses the latest discoveries in the coupled electrooxidation of various small molecules with OWS, including alcohols, aldehydes, amides, urea, hydrazine, etc. Emphasis is placed on the corresponding electrocatalyst design and related reaction mechanisms (e.g., dual hydrogenation and N-N bond breaking of hydrazine and C═N bond regulation in urea splitting to inhibit hazardous NCO- and NO- productions, etc.), along with emerging alternative electrooxidation reactions (electrooxidation of tetrazoles, furazans, iodide, quinolines, ascorbic acid, sterol, trimethylamine, etc.). Some new decoupled electrolysis and self-powered systems are also discussed in detail. Finally, the potential challenges and prospects of coupled water electrolysis systems are highlighted to aid future research directions.

Modulating the Oxygen Evolution Reaction of Single-Crystal Cobalt Carbonate Hydroxide via Surface Fe Doping and Facet Dependence

The oxygen evolution reaction (OER) is a critical half-reaction in water splitting and metal-air cells. The sensitivity of the OER to the composition and structure of the electrocatalyst presents a significant challenge in elucidating the structure-property relationship. In this study, highly stable single-crystal cobalt carbonate hydroxide [Co2(OH)2CO3, CoCH] was used as a model to investigate the correlations among structure, composition, and reactivity. Single-crystal CoCH nanowires (denoted as CoCH NWs) and Fe-doped CoCH nanowires (denoted as Fe-CoCH NWs) with an exposed (210) facet and Fe-doped CoCH nanosheets (denoted as Fe-CoCH NSs) with an exposed (2-13) facet were synthesized using electrochemical and one-step hydrothermal strategies, respectively. Their OER activity decreased in the following order: Fe-CoCH NWs > Fe-CoCH NSs > CoCH NWs. Theoretical investigation suggested that the doped Fe sites serve as active sites, and the crystal-facet dependence can finely adjust the 3d configuration of Fe sites, resulting in the optimal adsorption strengths and energy barriers for potential-determining steps on the (210) facet of CoCH. This renders the as-prepared Fe-CoCH NWs as some of the most promising Co-based OER catalysts.

Comprehensive Chlorine Suppression: Advances in Materials and System Technologies for Direct Seawater Electrolysis

Seawater electrolysis offers a promising pathway to generate green hydrogen, which is crucial for the net-zero emission targets. Indirect seawater electrolysis is severely limited by high energy demands and system complexity, while the direct seawater electrolysis bypasses pre-treatment, offering a simpler and more cost-effective solution. However, the chlorine evolution reaction and impurities in the seawater lead to severe corrosion and hinder electrolysis's efficiency. Herein, we review recent advances in the rational design of chlorine-suppressive catalysts and integrated electrolysis systems architectures for chloride-induced corrosion, with simultaneous enhancement of Faradaic efficiency and reduction of electrolysis's cost. Furthermore, promising directions are proposed for durable and efficient seawater electrolysis systems. This review provides perspectives for seawater electrolysis toward sustainable energy conversion and environmental protection.

Electron-phonon coupling and coherent energy superposition induce spin-sensitive orbital degeneracy for enhanced acidic water oxidation

The development of acid-stable water oxidation electrocatalysts is crucial for high-performance energy conversion devices. Different from traditional nanostructuring, here we employ an innovative microwave-mediated electron-phonon coupling technique to assemble specific Ru atomic patterns (instead of random Ru-particle depositions) on Mn0.99Cr0.01O2 surfaces (RuMW-Mn1-xCrxO2) in RuCl3 solution because hydrated Ru-ion complexes can be uniformly activated to replace some Mn sites at nearby Cr-dopants through microwave-triggered energy coherent superposition with molecular rotations and collisions. This selective rearrangement in RuMW-Mn1-xCrxO2 with particular spin-differentiated polarizations can induce localized spin domain inversion from reversed to parallel direction, which makes RuMW-Mn1-xCrxO2 demonstrate a high current density of 1.0 A cm-2 at 1.88 V and over 300 h of stability in a proton exchange membrane water electrolyzer. The cost per gallon of gasoline equivalent of the hydrogen produced is only 43% of the 2026 target set by the U.S. Department of Energy, underscoring the economic significance of this nanotechnology.

Ether-Free Alkaline Polyelectrolytes for Water Electrolyzers: Recent Advances and Perspectives

Anion exchange membrane (AEM) water electrolyzers (AEMWEs) have attracted great interest for their potential as sustainable, environmentally friendly, low-cost sources of renewable energy. Alkaline polyelectrolytes play a crucial role in AEMWEs, determining their performance and longevity. Because heteroatom-containing polymers have been shown to have poor durability in alkaline conditions, this review focuses on ether-free alkaline polyelectrolytes, which are more chemically stable. The merits, weaknesses, and challenges in preparing ether-free AEMs are summarized and highlighted. The evaluation of synthesis methods for polymers, modification strategies, and cationic stability will provide insights valuable for the structural design of future alkaline polyelectrolytes. Moreover, the in situ degradation mechanisms of AEMs and ionomers during AEMWE operation are revealed. This review provides insights into the design of alkaline polyelectrolytes for AEMWEs to accelerate their widespread commercialization.

Ir-O-Mn embedded in porous nanosheets enhances charge transfer in low-iridium PEM electrolyzers

Using metal oxides to disperse iridium (Ir) in the anode layer proves effective for lowering Ir loading in proton exchange membrane water electrolyzers (PEMWE). However, the reported low-Ir-based catalysts still suffer from unsatisfying electrolytic efficiency and durability under practical industrial working conditions, mainly due to insufficient catalytic activity and mass transport in the catalyst layer. Herein we report a class of porous heterogeneous nanosheet catalyst with abundant Ir-O-Mn bonds, achieving a notable mass activity of 4 A mgIr-1 for oxygen evolution reaction at an overpotential of 300 mV, which is 150.6 times higher than that of commercial IrO2. Ir-O-Mn bonds are unraveled to serve as efficient charge-transfer channels between in-situ electrochemically-formed IrOx clusters and MnOx matrix, fostering the generation and stabilization of highly active Ir3+ species. Notably, Ir/MnOx-based PEMWE demonstrates comparable performance under 10-fold lower Ir loading (0.2 mgIr cm-2), taking a low cell voltage of 1.63 V to deliver 1 A cm-2 for over 300 h, which positions it among the elite of low Ir-based PEMWEs.

Controlling Hydrogen Evolution and CO2 Reduction at Transition Metal Hydrides

ConspectusFuel-forming reactions such as the hydrogen evolution reaction (HER) and CO2 reduction (CO2R) are vital to transitioning to a carbon-neutral economy. The equivalent oxidation reactions are also important for efficient utilization in fuel cells. Metal hydride intermediates are common in these catalytic and electrocatalytic processes. Guiding metal hydride reactivity is important for achieving selective, kinetically fast, and low overpotential redox reactions. Our work has focused on understanding kinetic and thermodynamic aspects for controlling these reactive hydride species in an effort to design more selective electrocatalysts that operate at low overpotentials. Key to our research approach is understanding the free energy changes and rate of discrete steps of catalysis through the synthesis of proposed intermediates to independently investigate catalytic steps. Hydricity, the free energy of hydride dissociation, and how these values change with metal and ligand environment have informed catalyst design in the past few decades. We describe here how we have advanced upon these earlier studies.In our early studies we sought to understand solvent-dependent changes in hydricity for transition metal hydrides and how they impact the free energy for reduction of CO2 to formate (HCO2-). Additionally, we described how hydricity values can be applied to optimize HER and CO2R catalysis. This framework provides general guidelines for achieving selective CO2 reduction to formate without concomitant generation of H2. Kinetic information on steps in the proposed catalytic cycle of HER and CO2R catalysts were evaluated to identify potential rate-determining steps. As a second approach to achieve selective reduction for CO2, we explored two catalyst design strategies to kinetically inhibit HER using electrostatic (charged) and steric interactions. Hydricity values and other considerations for minimizing the free energy of proposed catalytic steps were also used to design an electrocatalyst for the interconversion between CO2 and HCO2- at low overpotentials. Further, we discuss our efforts to translate the CO2 hydrogenation activity of homogeneous catalysts to electrocatalysis.All of these catalytic systems operate with classical metal hydrides, where the electrons and proton are colocated on the metal center. However, classical metal hydrides all require very reducing potentials to generate sufficiently strong hydride donors for CO2 reduction. An analysis of metal hydride hydricity and reduction potentials shows that the strong correlation between reduction potential and hydricity is a general trend because the former is also highly correlated to pKa. However, formate dehydrogenase (FDH) generates a competent hydride donor at more mild potentials through bidirectional hydride transfer, where the proton and electrons of the hydride are not colocated. This bioinspired approach points to a promising new strategy for generating strong hydride donors at milder potentials and will surely open new avenues for using hydricity as a guide for addressing new and existing problems in catalysis.

Understanding Pt Active Sites on Nitrogen-Doped Carbon Nanocages for Industrial Hydrogen Evolution with Ultralow Pt Usage

Engineering microstructures of Pt and understanding the related catalytic mechanism are critical to optimizing the performance for hydrogen evolution reaction (HER). Herein, Pt dispersion and coordination are precisely regulated on hierarchical nitrogen-doped carbon nanocages (hNCNCs) by a thermal-driven Pt migration, from edge-hosted Pt-N2Cl2 single sites in the initial Pt1/hNCNC-70 °C catalyst to Pt clusters/nanoparticles and back to in-plane Pt-NxC4-x single sites. Thereinto, Pt-N2Cl2 presents the optimal HER activity (6 mV@10 mA cm-2) while Pt-NxC4-x shows poor HER activity (321 mV@10 mA cm-2) due to their different Pt coordination. Operando characterizations demonstrate that the low-coordinated Pt-N2 intermediates derived from Pt-N2Cl2 under the working condition are the real active sites for HER, which enable the multi-H adsorption mechanism with an ideal H* adsorption energy of nearly 0 eV, thereby the high activity, as revealed by theoretical calculations. In contrast, the high-coordinated Pt-NxC4-x sites only allow the single-H adsorption with a positive adsorption energy and thereby the low HER activity. Accordingly, with an ultralow Pt loading of only 25 μgPt cm-2, the proton exchange membrane water electrolyzer assembled using Pt1/hNCNC-70 °C as the cathodic catalyst achieves an industrial-level current density of 1.0 A cm-2 at a low cell voltage of 1.66 V and high durability, showing great potential applications.

Encapsulating Nickel-Iron Alloy Nanoparticles in a Polysilazane-Derived Microporous Si-C-O-N-Based Support to Stimulate Superior OER Activity

The in situ confinement of nickel (Ni)-iron (Fe) nanoparticles (NPs) in a polymer-derived microporous silicon carboxynitride (Si-C-O-N)-based support is investigated to stimulate superior oxygen evolution reaction (OER) activity in an alkaline media. Firstly, we consider a commercial polysilazane (PSZ) and Ni and Fe chlorides to be mixed in N,N-dimethylformamide (DMF) and deliver after overnight solvent reflux a series of Ni-Fe : organosilicon coordination polymers. The latter are then heat-treated at 500 °C in flowing argon to form the title compounds. By considering a Ni : Fe ratio of 1.5, face centred cubic (fcc) NixFey alloy NPs with a size of 15-30 nm are in situ generated in a porous Si-C-O-N-based matrix displaying a specific surface area (SSA) as high as 237 m2 ⋅ g-1. Hence, encapsulated NPs are rendered accessible to promote electrocatalytic water oxidation. An OER overpotential as low as 315 mV at 10 mA ⋅ cm-2 is measured. This high catalytic performance (considering that the metal mass loading is as low as 0.24 mg cm-2) is rather stable as observed after an activation step; thus, validating our synthesis approach. This is clearly attributed to both the strong NP-matrix interaction and the confinement effect of the matrix as highlighted through post mortem microscopy observations.

Interfacial coupling of NiSe in heterostructures promotes electrocatalytic hydrolysis of MoS2

Molybdenum sulfide (MoS2) has attracted much attention as a potential catalyst for the oxygen evolution reaction (OER), but its unique low activity and low edge active centers limit its electrocatalytic activity. In this study, catalysts were prepared by growing NiSe nanoclusters in situ onto MoS2 substrates via electrodeposition; ultrathin MoS2 nanosheets and NiSe nanoclusters were cross-linked with each other to form a unique three-dimensional rosette structure; and MoS2@NiSe catalysts were successfully synthesised, which significantly improved bifunctional catalytic performance. The synthesised MoS2@NiSe catalysts exhibited good electrochemical performance: overpotentials required to satisfy the HER and OER processes at a current density of 10 mA cm-2 in 1 M KOH were 80 mV and 254 mV, respectively. When applied as a cathode and anode to assemble a bifunctional electrode system, the MoS2@NiSe||MoS2@NiSe electrolytic cell system required only 1.54 V to achieve 10 mA cm-2 in an alkaline electrolyte, which exceeded the value of most of the bifunctional catalysts reported in the literature to date. In addition, the catalyst maintained good surface structure and catalytic performance after a 24 h stability test. This study provides a new idea for the improvement and design of MoS2-based bifunctional catalysts and provides an important reference for research in the field of clean energy.

Tailoring high-performance bipolar membrane for durable pure water electrolysis

Bipolar membrane electrolyzers present an attractive scenario for concurrently optimizing the pH environment required for paired electrode reactions. However, the practicalization of bipolar membranes for water electrolysis has been hindered by their sluggish water dissociation kinetics, poor mass transport, and insufficient interface durability. This study starts with numerical simulations and discloses the limiting factors of monopolar membrane layer engineering. On this foundation, we tailor flexible bipolar membranes (10 ∼ 40 µm) comprising anion and cation exchange layers with an identical poly(terphenyl alkylene) polymeric skeleton. Rapid mass transfer properties and high compatibility of the monopolar membrane layers endow the bipolar membrane with appreciable water dissociation efficiency and long-term stability. Incorporating the bipolar membrane into a flow-cell electrolyzer enables an ampere-level pure water electrolysis with a total voltage of 2.68 V at 1000 mA cm-2, increasing the energy efficiency to twice that of the state-of-the-art commercial BPM. Furthermore, the bipolar membrane realizes a durability of 1000 h at high current densities of 300 ∼ 500 mA cm-2 with negligible performance decay.

Developing Catalysts for Membrane Electrode Assemblies in High Performance Polymer Electrolyte Membrane Water Electrolyzers

Extensive research is underway to achieve carbon neutrality through the production of green hydrogen via water electrolysis, powered by renewable energy. Polymer membrane water electrolyzers, such as proton exchange membrane water electrolyzer (PEMWE) and anion exchange membrane water electrolyzer (AEMWE), are at the forefront of this research. Developing highly active and durable electrode catalysts is crucial for commercializing these electrolyzers. However, most research is conducted in half-cell setups, which may not fully represent the catalysts' effectiveness in membrane-electrode-assembly (MEA) devices. This review explores the catalysts developed for high-performance PEMWE and AEMWE MEA systems. Only the catalysts reporting on the MEA performance were discussed in this review. In PEMWE, strategies aim to minimize Ir use for the oxygen evolution reaction (OER) by maximizing activity, employing metal oxide-based supports, integrating secondary elements into IrOx lattices, or exploring non-Ir materials. For AEMWE, the emphasis is on enhancing the performance of NiFe-based and Co-based catalysts by improving electrical conductivity and mass transport. Pt-based and Ni-based catalysts for the hydrogen evolution reaction (HER) in AEMWE are also examined. Additionally, this review discusses the unique considerations for catalysts operating in pure water within AEMWE systems.

Exploring Crystal Structure Features in Proton Exchange Membranes and Their Correlation with Proton and Heat Transport

Proton exchange membranes (PEMs) are dominated by semicrystalline structures because highly pure crystals are still challenging to produce and control. Currently, the development and application of PEMs have been hindered by a lack of understanding regarding the effects of microstructure on proton and heat transport properties. Based on an experimentally characterized perfluoro sulfonic acid membrane, the corresponding semicrystalline model and the crystal model contained therein were constructed. The water distribution, proton, and heat transport in the crystal, amorphous, and semicrystalline regions were examined using molecular dynamics simulations and energy-conserving dissipative particle dynamics simulations. The crystal structure had pronounced water connection pathways, a proton transport efficiency 5-10 times higher than that of the amorphous structure, and an in-plane covalent bonding that boosted the thermal diffusion coefficient and thermal conductivity by more than 1-3 times. The results for the semicrystalline structure were validated by the corresponding experiments. In addition, a proportionality coefficient that depended on both temperature and water content was proposed to explain how vehicle transport contributed to the proton conductivities, facilitating our understanding of the proton transport mechanism. Our findings enhance our theoretical understanding of PEMs in proton and heat transport, considering both the semicrystalline and crystalline regions. Additionally, the research methods employed can be applied to the study of other semicrystalline polymers.

Bi-doped ruthenium oxide nanocrystal for water oxidation in acidic media

There is an urgent need to develop a cost-effective and highly efficient acidic OER catalyst to support the progress of proton exchange membrane water electrolysis technology. Ruthenium-based catalysts, which possess high activity and significantly lower cost compared to iridium-based catalysts, emerge as competitive candidates. However, their suboptimal stability constrains the wide application of RuO2. Herein, we develop ultra-small Bi0.05Ru0.95O2 nanocrystal with diameter of approximately 6.5 ± 0.1 nm for acidic OER. The Bi0.05Ru0.95O2 nanocrystal electrocatalyst exhibits a low overpotential of 203.5 mV at 10 mA cm-2 and 300+ hour stability at a high water-splitting current density of 100 mA cm-2 in 0.5 M H2SO4 with a low decay rate of 0.44 mV h-1. Density functional theory (DFT) calculation results confirmed the adsorbate evolving mechanism (AEM) occurring on Bi0.05Ru0.95O2, which prevents lattice oxygen from participating in the reaction, thus avoiding the collapse of the structure. We proved that the Bi dopants could play a crucial role in not only reducing the energy barrier of the potential-determining step, but also delivering electrons to Ru sites, thereby alleviating the over-oxidation of Ru active sites and enhancing operation durability.

Regulation of Oxide Pathway Mechanism for Sustainable Acidic Water Oxidation

The advancement of acid-stable oxygen evolution reaction (OER) electrocatalysts is crucial for efficient hydrogen production through proton exchange membrane (PEM) water electrolysis. Unfortunately, the activity of electrocatalysts is constrained by a linear scaling relationship in the adsorbed evolution mechanism, while the lattice-oxygen-mediated mechanism undermines stability. Here, we propose a heterogeneous dual-site oxide pathway mechanism (OPM) that avoids these limitations through direct dioxygen radical coupling. A combination of Lewis acid (Cr) and Ru to form solid solution oxides (CrxRu1-xO2) promotes OH adsorption and shortens the dual-site distance, which facilitates the formation of *O radical and promotes the coupling of dioxygen radical, thereby altering the OER mechanism to a Cr-Ru dual-site OPM. The Cr0.6Ru0.4O2 catalyst demonstrates a lower overpotential than that of RuO2 and maintains stable operation for over 350 h in a PEM water electrolyzer at 300 mA cm-2. This mechanism regulation strategy paves the way for an optimal catalytic pathway, essential for large-scale green hydrogen production.

Pinning effect of lattice Pb suppressing lattice oxygen reactivity of Pb-RuO2 enables stable industrial-level electrolysis

Ruthenium (Ru) is widely recognized as a low-cost alternative to iridium as anode electrocatalyst in proton-exchange membrane water electrolyzers (PEMWE). However, the reported Ru-based catalysts usually only operate within tens of hours in PEMWE because of their intrinsically high reactivity of lattice oxygen that leads to irrepressible Ru leaching and structural collapse. Herein, we report a design concept by employing large-sized and acid-resistant lattice lead (Pb) as a second element to induce a pinning effect for effectively narrowing the moving channels of oxygen atoms, thereby lowering the reactivity of lattice oxygen in Ru oxides. The Pb-RuO2 catalyst presents a low overpotential of 188 ± 2 mV at 10 mA cm-2 and can sustain for over 1100 h in an acid medium with a negligible degradation rate of 19 μV h-1. Particularly, the Pb-RuO2-based PEMWE can operate for more than 250 h at 500 mA cm-2 with a low degradation rate of only 17 μV h-1. Experimental and theoretical calculation results reveal that Ru-O covalency is reduced due to the unique 6s-2p-4d orbital hybridization, which increases the loss energy of lattice oxygen and suppresses the over-oxidation of Ru for improved long-term stability in PEMWE.

Topologically Close-Packed Frank-Kasper C15 Phase Intermetallic Ir Alloy Electrocatalysts Enables High-Performance Proton Exchange Membrane Water Electrolyzer

Chemical synthesis of unconventional topologically close-packed intermetallic nanocrystals (NCs) remains a considerable challenge due to the limitation of large volume asymmetry between the components. Here, a series of unconventional intermetallic Frank-Kasper C15 phase Ir2M (M = rare earth metals La, Ce, Gd, Tb, Tm) NCs is successfully prepared via a molten-salt assisted reduction method as efficient electrocatalysts for hydrogen evolution reaction (HER). Compared to the disordered counterpart (A1-Ir2Ce), C15-Ir2Ce features higher Ir-Ce coordination number that leads to an electron-rich environment for Ir sites. The C15-Ir2Ce catalyst exhibits excellent and pH-universal HER activity and requires only 9, 16, and 27 mV overpotentials to attain 10 mA cm-2 in acidic, alkaline, and neutral electrolytes, respectively, representing one of the best HER electrocatalysts ever reported. In a proton exchange membrane water electrolyzer, the C15-Ir2Ce cathode achieves an industrial-scale current density of 1 A cm-2 with a remarkably low cell voltage of 1.7 V at 80 °C and can operate stably for 1000 h with a sluggish voltage decay rate of 50 µV h-1. Theoretical investigations reveal that the electron-rich Ir sites intensify the polarization of *H2O intermediate on C15-Ir2Ce, thus lowering the energy barrier of the water dissociation and facilitating the HER kinetics.

Modulating *OOH Adsorption on RuO2 for Efficient and Durable Acidic Water Oxidation Electrocatalysis

Acidic water electrolysis is of considerable interest due to its higher current density operation and energy conversion efficiency, but its real industrial application is highly limited by the shortage of efficient, stable, and cost-effective acidic oxygen evolution reaction (OER) electrocatalysts. Here, an electrocatalyst consisting of Ni-implanted RuO2 supported is reported on α-MnO2 (MnO2/RuO2-Ni) that shows high activity and remarkable durability in acidic OER. Precisely, the MnO2/RuO2-Ni catalyst shows an overpotential of 198 mV at a current density of 10 mA cm-2 and can operate continuously and stably for 400 h (j = 10 mA cm-2) without any obvious attenuation of activity, making it one of the best-performing acid-stable OER catalysts. Experimental results, in conjunction with density functional theory calculations, demonstrate that the interface electron transfer effect from RuO2 to MnO2, further enhanced by Ni incorporation, effectively modulates the adsorption of OOH* and significantly reduces the overpotential, thereby enhancing catalytic activity and durability.

Regulating Ru-O Bond and Oxygen Vacancies of RuO2 by Ta Doping for Electrocatalytic Oxygen Evolution in Acid Media

Proton exchange membrane water electrolysis (PEMWE) is considered an ideal green hydrogen production technology with promising application prospects. However, the development of efficient and stable acid electroanalytic oxygen electrocatalysts is still a challenging bottleneck. This progress is achieved by adopting a strategic approach with the introduction of the high valence metal Ta to regulate the electronic configuration of RuO2 by manipulating its local microenvironment to optimize the stability and activity of the electrocatalysts. The Ta-RuO2 catalysts are notable for their excellent electrocatalytic activity, as evidenced by an overpotential of only 202 mV at 10 mA cm-2, which significantly exceeds that of homemade RuO2 and commercial RuO2. Furthermore, the Ta-RuO2 catalyst exhibits exceptional stability with negligible potential reduction observed after 50 h of electrolysis. Theoretical calculations show that the asymmetric configuration of Ru-O-Ta breaks the thermodynamic activity limitations usually associated with adsorption evolution, weakening the energy barrier for the formation of the OOH* formation. The strategic approach presented in this study provides an important reference for the development of a stable active center for acid water splitting.

Stability of electrocatalytic OER: from principle to application

Hydrogen energy, derived from the electrolysis of water using renewable energy sources such as solar, wind, and hydroelectric power, is considered a promising form of energy to address the energy crisis. However, the anodic oxygen evolution reaction (OER) poses limitations due to sluggish kinetics. Apart from high catalytic activity, the long-term stability of electrocatalytic OER has garnered significant attention. To date, several research studies have been conducted to explore stable electrocatalysts for the OER. A comprehensive review is urgently warranted to provide a concise overview of the recent advancements in the electrocatalytic OER stability, encompassing both electrocatalyst and device developments. This review aims to succinctly summarize the primary factors influencing OER stability, including morphological/phase change and electrocatalyst dissolution, as well as mechanical detachment, alongside chemical, mechanical, and operational degradation observed in devices. Furthermore, an overview of contemporary approaches to enhance stability is provided, encompassing electrocatalyst design (structural regulation, protective layer coating, and stable substrate anchoring) and device optimization (bipolar plates, gas diffusion layers, and membranes). Hopefully, more attention will be paid to ensuring the stable operation of electrocatalytic OER and the future large-scale water electrolysis applications. This review presents design principles aimed at addressing challenges related to the stability of electrocatalytic OER.

Isolated Octahedral Pt-Induced Electron Transfer to Ultralow-Content Ruthenium-Doped Spinel Co3O4 for Enhanced Acidic Overall Water Splitting

The development of a highly active and stable oxygen evolution reaction (OER) electrocatalyst is desirable for sustainable and efficient hydrogen production via proton exchange membrane water electrolysis (PEMWE) powered by renewable electricity yet challenging. Herein, we report a robust Pt/Ru-codoped spinel cobalt oxide (PtRu-Co3O4) electrocatalyst with an ultralow precious metal loading for acidic overall water splitting. PtRu-Co3O4 exhibits excellent catalytic activity (1.63 V at 100 mA cm-2) and outstanding stability without significant performance degradation for 100 h operation. Experimental analysis and theoretical calculations indicate that Pt doping can induce electron transfer to Ru-doped Co3O4, optimize the absorption energy of oxygen intermediates, and stabilize metal-oxygen bonds, thus enhancing the catalytic performance through an adsorbate-evolving mechanism. As a consequence, the PEM electrolyzer featuring PtRu-Co3O4 catalyst with low precious metal mass loading of 0.23 mg cm-2 can drive a current density of 1.0 A cm-2 at 1.83 V, revealing great promise for the application of noniridium-based catalysts with low contents of precious metal for hydrogen production.

Installation of superacidic carbon acid moieties into polymer materials via post-polymerization modification

In the fields of polymer and material chemistries, strong acid units have mainly included sulfonic acids, which has limited the extension of related material chemistries. Here, a unique carbon acid functionality, namely the bis[(trifluoromethyl)sulfonyl]methyl group, was integrated with polymers via a simple postpolymerization modification with the outstandingly electrophilic 1,1-bis[(trifluoromethyl)sulfonyl]ethylene. The proposed synthesis protocol was verified as an efficient process even for solid-state reactions. The synthesis afforded an organic material with a surface decorated with bis[(trifluoromethyl)sulfonyl]methyl units. The fabricated membranes featuring surface bis[(trifluoromethyl)sulfonyl]methyl units functioned as efficient organocatalysts with high catalytic activity for the Mukaiyama aldol reaction. This study provides a simple method for installing superacidic carbon acid moieties onto the surfaces of materials without tedious chemical treatments.

Insights into the pH effect on hydrogen electrocatalysis

Hydrogen electrocatalytic reactions, including the hydrogen evolution reaction (HER) and the hydrogen oxidation reaction (HOR), play a crucial role in a wide range of energy conversion and storage technologies. However, the HER and HOR display anomalous non-Nernstian pH dependent kinetics, showing two to three orders of magnitude sluggish kinetics in alkaline media compared to that in acidic media. Fundamental understanding of the origins of the intrinsic pH effect has attracted substantial interest from the electrocatalysis community. More critically, a fundamental molecular level understanding of this effect is still debatable, but is essential for developing active, stable, and affordable fuel cells and water electrolysis technologies. Against this backdrop, in this review, we provide a comprehensive overview of the intrinsic pH effect on hydrogen electrocatalysis, covering the experimental observations, underlying principles, and strategies for catalyst design. We discuss the strengths and shortcomings of various activity descriptors, including hydrogen binding energy (HBE) theory, bifunctional theory, potential of zero free charge (pzfc) theory, 2B theory and other theories, across different electrolytes and catalyst surfaces, and outline their interrelations where possible. Additionally, we highlight the design principles and research progress in improving the alkaline HER/HOR kinetics by catalyst design and electrolyte optimization employing the aforementioned theories. Finally, the remaining controversies about the pH effects on HER/HOR kinetics as well as the challenges and possible research directions in this field are also put forward. This review aims to provide researchers with a comprehensive understanding of the intrinsic pH effect and inspire the development of more cost-effective and durable alkaline water electrolyzers (AWEs) and anion exchange membrane fuel cells (AMFCs) for a sustainable energy future.

Nitrogen-doped carbon layer coated Co(OH)F/CoP2 nanosheets for high-current hydrogen evolution reaction in alkaline freshwater and seawater

Utilizing renewable energy such as offshore wind power to electrolyze seawater for hydrogen production offers a sustainable development pathway to address energy and climate change issues. In this study, by incorporating nitrogen-doped carbon quantum dots (N-CDs) into precursors, we successfully synthesized a nitrogen-doped carbon (NC)-layer-coated Co(OH)F/CoP2 catalyst NC@Co(OH)F/CoP2/NF loaded on nickel foam (NF). The introduction of N-CDs induced significant morphology change of the catalyst, facilitating the exposure of numerous active sites, ensuring the presence of catalytically active species CoP2 in nanoparticle form and avoiding agglomeration, which was advantageous to enhancing the overall hydrogen evolution reaction (HER) activity of the catalyst. The formation of Co-N bonds accelerated electron transfer, regulated the electronic structure, and optimized the catalyst's adsorption capacity for H* intermediates, which resulted in remarkably improved HER performance. In addition, Co(OH)F can also serve as a structural support, preventing the catalyst from collapsing during the HER catalytic process. NC@Co(OH)F/CoP2/NF exhibited excellent HER activity in alkaline freshwater and alkaline seawater, respectively requiring overpotentials of only 107 and 128 mV to achieve a current density of 100 mA cm-2. More importantly, it also demonstrated excellent HER activity at high current densities, with overpotentials of 189 and 237 mV at a current density of 1000 mA cm-2 in alkaline freshwater and alkaline seawater, respectively. This work provides new insights into the design and construction of highly efficient HER catalysts for applications in alkaline freshwater and seawater.