Wetting state transitions of individual condensed droplets on pillared textured surfaces

Soft wetting: Substrate softness- and time-dependent droplet/bubble adhesion

HYPOTHESIS

The droplet/bubble adhesion characteristics depend on the length of the droplet/bubble three-phase contact line. Since the deformation caused by the liquid-gas interfacial tension on the soft substrate, referred as to the wetting ridge, retards contact line spreading and retraction, we conjecture that the droplet/bubble adhesion characteristics depend also on the substrate softness.

EXPERIMENTS

Soft substrates with various shear moduli are prepared and characterized by the spreading and receding dynamics of water droplets and underwater bubbles. Snap-in and normal adhesion forces of droplets/bubbles on such soft substrates are directly measured along with the visualized droplet/bubble shape profiles.

FINDINGS

The droplet/bubble snap-in force, which corresponds to the short-time spreading dynamics, decreases with a decrease in the substrate shear modulus because of the retarded contact line spreading. The droplet maximal adhesion force on a soft substrate can be counterintuitively either smaller or larger than its counterpart on the rigid substrate depending on different dwelling times, i.e., the droplet/bubble-substrate contact time before droplet/bubble-substrate separation. The former is attributed to the retarded contact line spreading, whereas the latter is attributed to the retarded contact line retraction. The substrate softness- and dwelling time-dependent droplet/bubble adhesion reported in this study will benefit various applications related to soft substrates.

Uniform and Persistent Jumping Detachment of Condensed Nanodroplets

Realizing jumping detachment of condensed droplets from solid surfaces at the smallest sizes possible is vital for applications such as antifogging/frosting and heat transfer. For instance, if droplets uniformly jump at sizes smaller than visible light wavelengths of 400-720 nm, antifogging issues could be resolved. In comparison, the smallest droplets experimentally observed so far to jump uniformly were around 16 μm in radius. Here, we show molecular dynamics (MD) simulations of persistent droplet jumping with a uniform radius down to only 3.6 nm on superhydrophobic thin-walled lattice (TWL) nanostructures integrated with superhydrophilic nanospots. The size cutoff is attributed to the preferential cross-lattice coalescence of island droplets. As an application, the MD results exhibit a 10× boost in the heat transfer coefficient (HTC), showing a -1 scaling law with the maximum droplet radius. We provide phase diagrams for jumping and wetting behaviors to guide the design of lattice structures with advanced antidew performance.