A chemiresistive methane sensor

Surface Defect-Induced Specific Catalysis Activates 100% Selective Sensing toward Amine Gases at Room Temperature

Achieving selective sensing toward target volatile organic compound gases is of vital importance in the fields of air quality assessment, food freshness evaluation, and diagnosis of patients via exhaled breath. However, chemiresistive sensors that exhibit specificity like biological enzymes in a complex environment are rare. Herein, we developed a strategy of optimizing oxygen vacancy structures in tin oxides to induce specific catalysis, activating 100% selective sensing toward amine gases at room temperature. In situ technologies and theoretical calculations reveal that the "donor-receptor" coordination between nitrogen atoms from amine molecules and bridging oxygen vacancies (OVBri)-induced electron-deficient center is the essence of specific catalysis and provides the bridge from the surface oxidation reaction to electrophysical characteristics evolution, which allows the sensor to exhibit amine-specific sensing behavior, even in gas mixtures. Moreover, OVBri enhances the selectivity by enabling a room-temperature sensing pathway where lattice oxygens participate in catalytic oxidation for amine molecules, resulting in record-high sensing values: 19,938.92 toward 100 ppm of triethylamine, 15,236.78 toward trimethylamine, and 123.41 toward diethylamine. Our findings illustrate the feasibility of designing specific active sites through defect engineering and can contribute to the advancement of highly selective sensors based on catalytic processes.

Gas-Sensing Properties and Mechanisms of 3D Networks Composed of ZnO Tetrapod Micro-Nano Structures at Room Temperature

Metal oxide semiconductors (MOSs) hold great promise for electronic devices such as gas sensors. The utilization of ZnO as a conductometric gas sensor material can be traced back to its early stages; however, its application has primarily been limited to high-temperature environments. A gas sensor based on highly porous and interconnected 3D networks of ZnO tetrapod (ZnO-T) micro-nano structures was fabricated via an easy chemical vapor deposition (CVD) method. Homemade instruments were utilized to evaluate the gas-sensing of the sample at room temperature. It exhibited good gas-sensing at room temperature, particularly with a response of up to 338.80% toward 1600 ppm ethanol, while also demonstrating remarkable repeatability, stability, and selectivity. Moreover, the unique gas-sensing properties of ZnO-T at room temperature can be reasonably explained by considering the effect of van der Waals forces in physical adsorption and the synergistic effect of carrier concentration and mobility. The aforementioned statement presents an opportunity for the advancement of gas sensors utilizing ZnO at room temperature.

Single-Molecule Methane Sensing Using Palladium-Functionalized nIR Fluorescent Single-Walled Carbon Nanotubes

There has been considerable interest in detecting atmospheric and process-associated methane (CH4) at low concentrations due to its potency as a greenhouse gas. Nanosensor technology, particularly fluorescent single-walled carbon nanotube (SWCNT) arrays, is promising for such applications because of their chemical sensitivities at single-molecule detection limits. However, the methodologies for connecting the stochastic molecular fluctuations from gas impingement on such sensors require further development. In this work, we synthesize Pd-conjugated ss(GT)15-DNA-wrapped SWCNTas near-infrared (nIR) fluorescent, single-molecule sensors of CH4. The complexes are characterized using X-ray photoelectron spectroscopy (XPS) and spectrophotometry, demonstrating spectral changes between the Pd2+ and Pd0 oxidation states. The nIR fluctuations generated upon exposure from 8 to 26 ppb of CH4 were separated into high- and low-frequency components. Aggregating the low-frequency components for an array of sensors showed the most consistent levels of detection with a limit of 0.7 ppb. These results advance the hardware and computational methods necessary to apply this approach to the challenge of environmental methane sensing.

Gas nanosensors for health and safety applications in mining

The ever-increasing demand for accurate, miniaturized, and cost-effective gas sensing systems has eclipsed basic research across many disciplines. Along with the rapid progress in nanotechnology, the latest development in gas sensing technology is dominated by the incorporation of nanomaterials with different properties and structures. Such nanomaterials provide a variety of sensing interfaces operating on different principles ranging from chemiresistive and electrochemical to optical modules. Compared to thick film and bulk structures currently used for gas sensing, nanomaterials are advantageous in terms of surface-to-volume ratio, response time, and power consumption. However, designing nanostructured gas sensors for the marketplace requires understanding of key mechanisms in detecting certain gaseous analytes. Herein, we provide an overview of different sensing modules and nanomaterials under development for sensing critical gases in the mining industry, specifically for health and safety monitoring of mining workers. The interactions between target gas molecules and the sensing interface and strategies to tailor the gas sensing interfacial properties are highlighted throughout the review. Finally, challenges of existing nanomaterial-based sensing systems, directions for future studies, and conclusions are discussed.

Application of Semiconductor Metal Oxide in Chemiresistive Methane Gas Sensor: Recent Developments and Future Perspectives

The application of semiconductor metal oxides in chemiresistive methane gas sensors has seen significant progress in recent years, driven by their promising sensitivity, miniaturization potential, and cost-effectiveness. This paper presents a comprehensive review of recent developments and future perspectives in this field. The main findings highlight the advancements in material science, sensor fabrication techniques, and integration methods that have led to enhanced methane-sensing capabilities. Notably, the incorporation of noble metal dopants, nanostructuring, and hybrid materials has significantly improved sensitivity and selectivity. Furthermore, innovative sensor fabrication techniques, such as thin-film deposition and screen printing, have enabled cost-effective and scalable production. The challenges and limitations facing metal oxide-based methane sensors were identified, including issues with sensitivity, selectivity, operating temperature, long-term stability, and response times. To address these challenges, advanced material science techniques were explored, leading to novel metal oxide materials with unique properties. Design improvements, such as integrated heating elements for precise temperature control, were investigated to enhance sensor stability. Additionally, data processing algorithms and machine learning methods were employed to improve selectivity and mitigate baseline drift. The recent developments in semiconductor metal oxide-based chemiresistive methane gas sensors show promising potential for practical applications. The improvements in sensitivity, selectivity, and stability achieved through material innovations and design modifications pave the way for real-world deployment. The integration of machine learning and data processing techniques further enhances the reliability and accuracy of methane detection. However, challenges remain, and future research should focus on overcoming the limitations to fully unlock the capabilities of these sensors. Green manufacturing practices should also be explored to align with increasing environmental consciousness. Overall, the advances in this field open up new opportunities for efficient methane monitoring, leak prevention, and environmental protection.

MOF/MWCNT-Nanocomposite Manipulates High Selectivity to Gas via Different Adsorption Sites with Varying Electron Affinity: A Study in Methane Detection in Parts-per-Billion

Metal-organic frameworks (MOFs) present specific adsorption sites with varying electron affinity which are uniquely conducive to selective gas sensing but are typically large-band-gap insulators. On the contrary, multiwall carbon nanotubes (MWCNTs) exhibit superior mesoscopic transport exploiting strong electron correlations among sub-bands below and above the Fermi level at room temperature. We synergize them in a new class of nanocomposites based on zeolitic imidazolate framework-8 (ZIF-8) and report selective sensing of CH₄ in ∼10 parts-per-billion (ppb) with a determined limit of detection of ∼0.22 ppb, hitherto unprecedented. The observed selectivity to CH₄ over non-polar CO₂, polar volatile organic compounds, and moisture has roots in competing electron-sharing mechanisms at its different adsorption sites. This important result provides a significant reference to guide future MOF-related composite research to achieve the best sensing performance. On molecular adsorption, MWCNTs facilitate electrical transport via manipulating the ZIF-8 band gap to show a p-type semiconductor behavior with lower activation energy to induce a measurable resistance change. Excellent repeatability and reversibility are shown. A carbon-engineered MOF composite has the potential to actuate similar selective response to low reactive gases via carrier manipulation in the energy band gap.

Application of Polyoxometalates in Chemiresistive Gas Sensors: A Review

Polyoxometalates (POMs) are a series of molecular metal compounds based on W and Mo elements, exhibiting excellent physical and chemical properties. POMs have been widely used in the fields of photoelectric materials, catalytic materials, and coordination chemistry. In recent years, POMs have emerged in the field of chemiresistive gas sensors. They can work as electron acceptors and improve the gas-sensing performance of traditional sensing materials by means of capturing electrons from semiconductors, separating electrons produced by light excitation or thermal excitation and delaying the recombination of electrons and holes. So far, the highest sensing sensitivity response of POMs-based chemiresistive gas sensor is 231 to 1 ppm NO₂ gas. In this review, an overview is investigated about how POMs have evolved as sensing materials in gas sensors. First, some POMs and POMs-based sensing materials in recent years are introduced and classified. After that, brief analyses for each kind of sensing materials are provided. Then we compare the reported POMs-based sensors in different sensing parameters. Finally, the future outlooks are discussed on the basis of the current developments. This work is the first comprehensive overview of POMs-based chemiresistive gas sensors. This work can provide valuable information for developing high-performance POMs-based gas sensors.

Recent Progress in Amine Gas Sensors for Food Quality Monitoring: Novel Architectures for Sensing Materials and Systems

The increasing demand for food production has necessitated the development of sensitive and reliable methods of analysis, which allow for the optimization of storage and distribution while ensuring food safety. Methods to quantify and monitor volatile and biogenic amines are key to minimizing the waste of high-protein foods and to enable the safe consumption of fresh products. Novel materials and device designs have allowed the development of portable and reliable sensors that make use of different transduction methods for amine detection and food quality monitoring. Herein, we review the past decade's advances in volatile amine sensors for food quality monitoring. First, the role of volatile and biogenic amines as a food-quality index is presented. Moreover, a comprehensive overview of the distinct amine gas sensors is provided according to the transduction method, operation strategies, and distinct materials (e.g., metal oxide semiconductors, conjugated polymers, carbon nanotubes, graphene and its derivatives, transition metal dichalcogenides, metal organic frameworks, MXenes, quantum dots, and dyes, among others) employed in each case. These include chemoresistive, fluorometric, colorimetric, and microgravimetric sensors. Emphasis is also given to sensor arrays that record the food quality fingerprints and wireless devices that operate as radiofrequency identification (RFID) tags. Finally, challenges and future opportunities on the development of new amine sensors are presented aiming to encourage further research and technological development of reliable, integrated, and remotely accessible devices for food-quality monitoring.

Gas Sensors Based on Single-Wall Carbon Nanotubes

Single-wall carbon nanotubes (SWCNTs) have a high aspect ratio, large surface area, good stability and unique metallic or semiconducting electrical conductivity, they are therefore considered a promising candidate for the fabrication of flexible gas sensors that are expected to be used in the Internet of Things and various portable and wearable electronics. In this review, we first introduce the sensing mechanism of SWCNTs and the typical structure and key parameters of SWCNT-based gas sensors. We then summarize research progress on the design, fabrication, and performance of SWCNT-based gas sensors. Finally, the principles and possible approaches to further improving the performance of SWCNT-based gas sensors are discussed.

The Progress of Research into Flexible Sensors in the Field of Smart Wearables

In modern society, technology associated with smart sensors made from flexible materials is rapidly evolving. As a core component in the field of wearable smart devices (or 'smart wearables'), flexible sensors have the advantages of excellent flexibility, ductility, free folding properties, and more. When choosing materials for the development of sensors, reduced weight, elasticity, and wearer's convenience are considered as advantages, and are suitable for electronic skin, monitoring of health-related issues, biomedicine, human-computer interactions, and other fields of biotechnology. The idea behind wearable sensory devices is to enable their easy integration into everyday life. This review discusses the concepts of sensory mechanism, detected object, and contact form of flexible sensors, and expounds the preparation materials and their applicability. This is with the purpose of providing a reference for the further development of flexible sensors suitable for wearable devices.

Polyoxometalate Functionalized Sensors: A Review

Polyoxometalates (POMs) are a class of metal oxide complexes with a large structural diversity. Effective control of the final chemical and physical properties of POMs could be provided by fine-tuning chemical modifications, such as the inclusion of other metals or non-metal ions. In addition, the nature and type of the counterion can also impact POM properties, like solubility. Besides, POMs may combine with carbon materials as graphene oxide, reduced graphene oxide or carbon nanotubes to enhance electronic conductivity, with noble metal nanoparticles to increase catalytic and functional sites, be introduced into metal-organic frameworks to increase surface area and expose more active sites, and embedded into conducting polymers. The possibility to design POMs to match properties adequate for specific sensing applications turns them into highly desirable chemicals for sensor sensitive layers. This review intends to provide an overview of POM structures used in sensors (electrochemical, optical, and piezoelectric), highlighting their main functional features. Furthermore, this review aims to summarize the reported applications of POMs in sensors for detecting and determining analytes in different matrices, many of them with biochemical and clinical relevance, along with analytical figures of merit and main virtues and problems of such devices. Special emphasis is given to the stability of POMs sensitive layers, detection limits, selectivity, the pH working range and throughput.

Recent trends in gas sensing via carbon nanomaterials: outlook and challenges

The presence of harmful and poisonous gases in the environment can have dangerous effects on human health, and therefore portable, flexible, and highly sensitive gas sensors are in high demand for environmental monitoring, pollution control, and medical diagnosis. Currently, the commercialized sensors are based on metal oxides, which generally operate at high temperatures. Additionally, the desorption of chemisorbed gas molecules is also challenging. Hence, due to the large surface area, high flexibility, and good electrical properties of carbon nanomaterials (CNMs) such as carbon nanotubes, graphene and their derivatives (graphene oxide, reduced graphene oxide, and graphene quantum dots), they are considered to be the most promising chemiresistive sensing materials, where their electrical resistance is affected by their interaction with the analyte. Further, to increase their selectivity, nanocomposites of CNMs with metal oxides, metallic nanoparticles, chalcogenides, and polymers have been studied, which exhibit better sensing capabilities even at room temperature. This review summarizes the state-of-the-art progress in research related to CNMs-based sensors. Moreover, to better understand the analyte adsorption on the surface of CNMs, various sensing mechanisms and dependent sensing parameters are discussed. Further, several existing challenges related to CNMs-based gas sensors are elucidated herein, which can pave the way for future research in this area.

Trace Hydrogen Sulfide Sensing Inspired by Polyoxometalate-Mediated Aerobic Oxidation

A high-performance chemiresistive gas sensor is described for the detection of hydrogen sulfide (H₂S), an acutely toxic and corrosive gas. The chemiresistor operates at room temperature with low power requirements potentially suitable for wearable sensors or for rapid in-field detection of H₂S in settings such as pipelines and wastewater treatment plants. Specifically, we report chemiresistors based on single-walled carbon nanotubes (SWCNTs) containing highly oxidizing platinum-polyoxometalate (Pt-POM) selectors. We show that by tuning the vanadium content and thereby the oxidation reactivity of the constituent POMs, an efficient chemiresistive sensor is obtained that is proposed to operate by modulating CNT doping during aerobic H₂S oxidation. The sensor shows exceptional sensitivity to trace H₂S in air with a ppb-level detection limit, multimonth stability under ambient conditions, and high selectivity for H₂S over a wide range of interferants, including thiols, thioethers, and thiophene. Finally, we demonstrate that the robust sensing material can be used to fabricate flexible devices by covalently immobilizing the SWCNT-P4VP network onto a polyimide substrate, further extending the potentially broad utility of the chemiresistors. The strategy presented herein highlights the applicability of concepts in molecular aerobic oxidation catalysis to the development of low-cost analyte detection technologies.

Flexible Chemiresistive Cyclohexanone Sensors Based on Single-Walled Carbon Nanotube-Polymer Composites

We report a chemiresistive cyclohexanone sensor on a flexible substrate based on single-walled carbon nanotubes (SWCNTs) functionalized with thiourea (TU) derivatives. A wrapper polymer containing both 4-vinylpyridine (4VP) groups and azide groups (P(4VP-VBAz)) was employed to obtain a homogeneous SWCNT dispersion via noncovalent functionalization of SWCNTs. The P(4VP-VBAz)-SWCNT composite dispersion was then spray-coated onto an organosilanized flexible poly(ethylene terephthalate) (PET) film to achieve immobilizing quaternization between the pyridyl groups from the polymer and the functional PET substrate, thereby surface anchoring SWCNTs. Subsequent surface functionalization was performed to incorporate a TU selector into the composites, resulting in P(Q4VP-VBTU)-SWCNT, for the detection of cyclohexanone via hydrogen bonding interactions. An increase in conductance was observed as a result of the hydrogen-bonded complex with cyclohexanone resulting in a higher hole density and/or mobility in SWCNTs. As a result, a sensor device fabricated with P(Q4VP-VBTU)-SWCNT composites exhibited chemiresistive responses (ΔG/G₀) of 7.9 ± 0.6% in N₂ (RH 0.1%) and 4.7 ± 0.4% in air (RH 5%), respectively, upon exposure to 200 ppm cyclohexanone. Selective cyclohexanone detection was achieved with minor responses (ΔG/G₀ < 1.4% at 500 ppm) toward interfering volatile organic compounds (VOC). analytes. We demonstrate a robust sensing platform using the polymer-SWCNT composites on a flexible PET substrate for potential application in wearable sensors.