Effects of Sequence Structure of Polycarboxylate Superplasticizers on the Dispersion Behavior of Cement Paste

Study on Dispersion, Adsorption, and Hydration Effects of Polycarboxylate Superplasticizers with Different Side Chain Structures in Reference Cement and Belite Cement

To investigate the effects of Reference cement (RC) and Belite cement (LC) systems, different molecular structures of polycarboxylate ether (PCE) were prepared through the free radical polymerization reaction and designated as PC-1 and PC-2. The PCE was characterized and tested using a particle charge detector, gel permeation chromatography, a rotational rheometer, a total organic carbon analyzer, and scanning electron microscopy. The results showed that compared to PC-2, PC-1 exhibited higher charge density and better molecular structure extension, with smaller side-chain molecular weight and molecular volume. PC-1 demonstrated enhanced adsorption capacity in cement, improved initial dispersibility of cement slurry, and a reduction in slurry yield stress of more than 27.8%. LC, with its higher C2S content and smaller specific surface area compared to RC, could decrease the formation of flocculated structures, resulting in a reduction in slurry yield stress of over 57.5% and displaying favorable fluidity in cement slurry. PC-1 had a greater retarding effect on the hydration induction period of cement compared to PC-2. RC, which had a higher C3S content, could adsorb more PCE, leading to a greater retarding effect on the hydration induction period compared to LC. LC and PC-2, on the other hand, exhibited inhibition during the hydration acceleration period. The addition of PCE with different structures did not significantly affect the morphology of hydration products in the later stage, which was consistent with the trend of KD variation. This indicates that the analysis of hydration kinetics can better reflect the final hydration morphology.

Advances in Organic Rheology-Modifiers (Chemical Admixtures) and Their Effects on the Rheological Properties of Cement-Based Materials

Organic rheology modifiers, especially superplasticizers and viscosity-modifying admixtures (VMAs), have become key components for the workability optimization of modern concrete. The development of these admixtures is crucial to the further performance improvement of modern concrete under different casting and service conditions. Many of the former reviews have summarized research advances in respect of these admixtures from chemical and material perspectives, focusing on the effects of structure and the performance. In this paper, from a rheological perspective, an overview is provided of the microscale behavior of polycarboxylate (PCE) superplasticizers and VMAs (e.g., adsorption, conformation, and bridging) in terms of the evolution of the microstructure of the paste, the effect of chemical structure on the yield stress, the apparent viscosity and thixotropy of cement-based materials, and the structure design of these admixtures. Most importantly, in addition to a general discussion with assumptions (monolayer adsorption of a "flat" conformation, with each molecule on a single particle; statistical polymer composition), special conditions (e.g., preferential adsorption, depletion effects, hydration modification effects, and the polydispersity of the polymer composition) are discussed. Newly developed admixtures, realized through regulation of the microscale behavior, and by the modification of adsorption, topological structure, and molecular frame, are introduced.

Structure-property relationships for polycarboxylate ether superplasticizers by means of RAFT polymerization

HYPOTHESIS

Polycarboxylate ether (PCE) comb-copolymers are widely used as water reducing agents in the concrete industry while maintaining a high fluidity via the polymer adsorption to the cement particles. PCE copolymers with a broad range of structures are well established by Free radical polymerization, however, understanding the structure-property relationship is still complex due to the high polydispersity of PCE copolymers prepared by conventional polymerization. The influence of different structural parameters using well-defined polymeric structures is yet to be explored.

EXPERIMENTS

In this study, two different types of comb-like random copolymers, namely polycarboxylate ether (PCE; poly(oligo(ethylene glycol) methyl ether methacrylate/methacrylic acid)) and polysulfonate ether (PSE; poly(oligo(ethylene glycol) methyl ether acrylate/sodium 4-styrenesulfonate)), were synthesized by RAFT polymerization to enable the synthesis of polymers with controlled features. The effect of charge types and side chain lengths on the adsorption, rheology, and dispersing ability of cement pastes have been studied.

FINDINGS

RAFT polymerization could be used to prepare PCE random copolymers with good control over the polymer molecular weight and narrow polydispersity (Đ < 1.3). Results revealed that the ζ-potential values depend on both the charge type and side chain lengths. Copolymers containing SO₃^- exhibited higher absolute negative ζ-potential values than COO^- while PCE copolymers with shorter side chains developed higher absolute negative ζ-potential values. On the other hand, the adsorption study demonstrated that decreasing the side chain lengths lead to higher adsorption of PCE copolymers while Copolymers with COO^- groups were found to be adsorbed more than SO₃^- counterparts. These results are further confirmed with the rheological studies and it is found that the shorter the side chain, the lower the yield stress and the higher the dispersion of cement pastes but to a limited effect. Additionally, the charge types have a major influence on the performance of superplasticizers. This study could make further progress in establishing superplasticizers with controlled architectures for better performance.