Characteristics of biochars prepared by co-pyrolysis of sewage sludge and cotton stalk intended for use as soil amendments

Biochar from Co-Pyrolyzed Municipal Sewage Sludge (MSS): Part 2: Biochar Characterization and Application in the Remediation of Heavy Metal-Contaminated Soils

The disposal of municipal sewage sludge (MSS) from wastewater treatment plants poses a major environmental challenge due to the presence of inorganic and organic pollutants. Co-pyrolysis, in which MSS is thermally decomposed in combination with biomass feedstocks, has proven to be a promising method to immobilize inorganic pollutants, reduce the content of organic pollutants, reduce the toxicity of biochar and improve biochar's physical and chemical properties. This part of the review systematically examines the effects of various co-substrates on the physical and chemical properties of MSS biochar. This review also addresses the effects of the pyrolysis conditions (temperature and mixing ratio) on the content and stability of the emerging pollutants in biochar. Finally, this review summarizes the results of recent studies to provide an overview of the current status of the application of MSS biochar from pyrolysis and co-pyrolysis for the remediation of HM-contaminated soils. This includes consideration of the soil and heavy metal types, experimental conditions, and the efficiency of HM immobilization. This review provides a comprehensive analysis of the potential of MSS biochar for environmental sustainability and offers insights into future research directions for optimizing biochar applications in soil remediation.

Biochar from Co-Pyrolyzed Municipal Sewage Sludge (MSS): Part 1: Evaluating Types of Co-Substrates and Co-Pyrolysis Conditions

With the increasing production of municipal sewage sludge (MSS) worldwide, the development of efficient and sustainable strategies for its management is crucial. Pyrolysis of MSS offers several benefits, including volume reduction, pathogen elimination, and energy recovery through the production of biochar, syngas, and bio-oil. However, the process can be limited by the composition of the MSS, which can affect the quality of the biochar. Co-pyrolysis has emerged as a promising solution for the sustainable management of MSS, reducing the toxicity of biochar and improving its physical and chemical properties to expand its potential applications. This review discusses the status of MSS as a feedstock for biochar production. It describes the types and properties of various co-substrates grouped according to European biochar certification requirements, including those from forestry and wood processing, agriculture, food processing residues, recycling, anaerobic digestion, and other sources. In addition, the review addresses the optimization of co-pyrolysis conditions, including the type of furnace, mixing ratio of MSS and co-substrate, co-pyrolysis temperature, residence time, heating rate, type of inert gas, and flow rate. This overview shows the potential of different biomass types for the upgrading of MSS biochar and provides a basis for research into new co-substrates. This approach not only mitigates the environmental impact of MSS but also contributes to the wider goal of achieving a circular economy in MSS management.

Characteristic analysis of bio-oil from penicillin fermentation residue by catalytic pyrolysis

The hazardous waste penicillin fermentation residue (PR) is a huge hazard to the environment. The bio-oil produced by the pyrolysis of the penicillin fermentation residue has the potential to become a biofuel in the future. This paper studied the pyrolysis characteristics of PR at 400°C ∼700°C. According to the weight loss and weight loss rate of PR, the whole process of pyrolysis can be divided into three stages for analysis: dehydration and volatilization, initial pyrolysis, and pyrolytic char formation. The experimental results showed that the yield of the liquid phase is the highest (33.11%) at 600°C. GC-MS analysis results showed that high temperature is beneficial to reduce the generation of oxygenated hydrocarbons (73%∼31%) and the yield of nitrogenous compounds gradually increased (19%∼43%); the yield of hydrocarbons was low in 400°C∼600°C pyrolysis (2%∼5%) but significantly increased around 700°C (22%). In the temperature range of 400°C to 700°C, the proportion of C5-C13 in bio-oil gradually increased (26%-64%), and the proportion of C14-C22 gradually decreased (47%-16%). The catalyst can increase the proportion of hydrocarbons in the bio-oil component. And the Fe₂O₃/HZSM-5 mixed catalyst has a significant reduction effect on oxygen-containing hydrocarbons and nitrogen-containing compounds.

Investigating the use of synthetic humic-like acid as a soil amendment for metal-contaminated soil

Humic acid can effectively bind several metals and is regarded as a promising soil amendment. In this study, a novel synthetic humic-like acid (SHLA) was applied as a soil amendment to immobilize metals (Cu, Zn, Ni, As) in a contaminated agricultural soil (pH 6.17 ± 0.11; total organic carbon 5.91 ± 0.40%; Cu 302.86 ± 3.97 mg/kg; Zn 700.45 ± 14.30 mg/kg; Ni 140.16 ± 1.59 mg/kg). With increasing additions of SHLA from 0 to 10% (w/w), the soil pH constantly decreased from 6.17 ± 0.11 to 4.91 ± 0.10 (p < 0.001), while both total organic carbon (from 6.10 ± 0.12% to 10.55 ± 0.18%) and water-soluble carbon content (from 171.01 ± 10.15 mg/kg to 319.18 ± 20.74 mg/kg) of soil significantly increased (p < 0.001). Based on the results of 0.01 M CaCl2-extractable concentration of different metals, SHLA could lower the bioavailability of Cu (from 1.26 ± 0.04 mg/kg to 0.55 ± 0.05 mg/kg), Zn (from 6.74 ± 0.12 mg/kg to 3.26 ± 0.23 mg/kg), and Ni (from 5.16 ± 0.07 mg/kg to 0.12 ± 0.02 mg/kg), but increase the bioavailability of As (from 0.31 ± 0.02 to 1.83 ± 0.09 mg/kg). The immobilization mechanisms of metals in soils amended with SHLA involved surface complexation, electrostatic attraction, and cation-π interaction. Overall, SHLA shows great potential as a soil amendment for cationic heavy metal immobilization.

Fate and health risk assessment of heavy metals in Brassica chinensis L. (pak-choi) and soil amended by sludge-based biochar

Biochar is widely used in agriculture to efficiently solve the problem of sludge. In this study, sludge-based biochar (referred to as BC1, BC2, and BC3) was prepared by mixing sludge with FeCl₃, Na₂SiO₃, and Ca (H₂PO₄)₂, respectively. Then, it was mixed with fresh soil to plant Brassica chinensis L. The analysis of the effects of the three biochar types showed that all of them were beneficial to the growth of Brassica chinensis L. We added the biochar to the soil and found that the concentration of heavy metals did not exceed the recommended threshold. Additionally, the aboveground part of Brassica chinensis L. met the standard requirement for food safety (GB 2761-2017). Notably, BC3 stood out with the best effect on the growth of Brassica chinensis L. and resulted in the improvement of the physical and chemical properties of soil such as ammonium nitrogen, available phosphorus, and available potassium (BC3 was followed by BC2 and BC1). BC3 could efficiently inhibit the migration of heavy metals, thereby reducing the overall heavy metal pollution level and ameliorating the soil nutrients. BC3 could increase the organic carbon by 258.92%, available phosphorus by 234.45%, and available potassium by 37.12% compared with the CK group. The THQ and TTHQ estimates of Brassica chinensis L. were lower than one, indicating that the health risk of heavy metal intake was not prominent. Additionally, the application of the proposed biochar could reduce the form of F1 (acid extracted state) and increase the form of F4 (residue state) in soil. Overall, we conclude that the application of the proposed biochar can promote the root absorption of heavy metals and inhibit the migration of heavy metals.

Feasibility of Biochar Derived from Sewage Sludge to Promote Sustainable Agriculture and Mitigate GHG Emissions-A Review

Sewage sludge (SS) has been connected to a variety of global environmental problems. Assessing the risk of various disposal techniques can be quite useful in recommending appropriate management. The preparation of sewage sludge biochar (SSB) and its impacts on soil characteristics, plant health, nutrient leaching, and greenhouse gas emissions (GHGs) are critically reviewed in this study. Comparing the features of SSB obtained at various pyrolysis temperatures revealed changes in its elemental content. Lower hydrogen/carbon ratios in SSB generated at higher pyrolysis temperatures point to the existence of more aromatic carbon molecules. Additionally, the preparation of SSB has an increased ash content, a lower yield, and a higher surface area as a result of the rise in pyrolysis temperature. The worldwide potential of SS output and CO₂-equivalent emissions in 2050 were predicted as factors of global population and common disposal management in order to create a futuristic strategy and cope with the quantity of abundant global SS. According to estimations, the worldwide SS output and associated CO₂-eq emissions were around 115 million tons dry solid (Mt DS) and 14,139 teragrams (Tg), respectively, in 2020. This quantity will rise to about 138 Mt DS sewage sludge and 16985 Tg CO₂-eq emissions in 2050, a 20% increase. In this regard, developing and populous countries may support economic growth by utilizing low-cost methods for producing biochar and employing it in local agriculture. To completely comprehend the benefits and drawbacks of SSB as a soil supplement, further study on long-term field applications of SSB is required.

Improvement in the physicochemical characteristics of biochar derived from solid digestate of food waste with different moisture contents

The management of digestate from food waste (DFW) has become a worldwide challenge. Pyrolysis is a promising technology to generate biochar from the DFW. However, unlike other biomass, DFW usually has high salt and moisture content, which affects the properties of biochar generated from pyrolysis. The characteristics of biochar derived from DFW with different MCs (5%, 20%, 40%, and 60%) were investigated in the present study. It was found that more micropore and mesopore structures were generated in the biochar with the increase of MC from 5% to 60%, resulting in the Brunauer-Emmett-Teller surface area of the biochar increased from 89.23 m² g^-1 to 117.75 m² g^-1. The MC could also promote the variation of oxygen-containing functional groups and the generation of amorphous carbon structures, which are beneficial for the adsorption property of the biochar. Pyrolysis could stabilize the metals in the biochar, while MC has little effect on the metal speciations. These results provide fundamental information on the impact of MC on the properties of biochar derived from DFW and are important for the optimization of the pre-drying process.

Co-Pyrolysis of Sewage Sludge and Wetland Biomass Waste for Biochar Production: Behaviors of Phosphorus and Heavy Metals

Large amounts of sewage sludge (SS) and wetland plant wastes are generated in the wastewater treatment system worldwide. The conversion of these solid wastes into biochar through co-pyrolysis could be a promising resource utilization scheme. In this study, biochar was prepared by co-pyrolysis of SS and reed (Phragmites australis, RD) using a modified muffle furnace device under different temperatures (300, 500, and 700 °C) and with different mixing ratios (25, 50, and 75 wt.% RD). The physicochemical properties of biochar and the transformation behaviors of phosphorus (P) and heavy metals during the co-pyrolysis process were studied. Compared with single SS pyrolysis, the biochar derived from SS-RD co-pyrolysis had lower yield and ash content, higher pH, C content, and aromatic structure. The addition of RD could reduce the total P content of biochar and promote the transformation from non-apatite inorganic phosphorus (NAIP) to apatite phosphorus (AP). In addition, co-pyrolysis also reduced the content and toxicity of heavy metals in biochar. Therefore, co-pyrolysis could be a promising strategy to achieve the simultaneous treatment of SS and RD, as well as the production of value-added biochar.

A critical review of the possible adverse effects of biochar in the soil environment

Biochar has received extensive attention because of its multi-functionality for agricultural and environmental applications. Despite its many benefits, there are concerns related to the long-term safety and implications of its application, mainly because the mechanisms affecting soil and organism health are poorly quantified and understood. This work reviews 259 sources and summarises existing knowledge on biochar's adverse effects on soil from a multiangle perspective, including the physicochemical changes in soil, reduced efficiency of agrochemicals, potentially toxic substances in biochar, and effects on soil biota. Suggestions are made for mitigation measures. Mixed findings are often reported; however, the results suggest that high doses of biochar in clay soils are likely to decrease available water content, and surface application of biochar to sandy soils likely increases erosion and particulate matter emissions. Furthermore, biochar may increase the likelihood of excessive soil salinity and decreased soil fertility because of an increase in the pH of alkaline soils causing nutrient precipitation. Regarding the impact of biochar on (agro)chemicals and the role of biochar-borne toxic substances, these factors cannot be neglected because of their apparent undesirable effects on target and non-target organisms, respectively. Concerning non-target biota, adverse effects on reproduction, growth, and DNA integrity of earthworms have been reported along with effects on soil microbiome such as a shift in the fungi-to-bacteria ratio. Given the diversity of effects that biochar may induce in soil, guidelines for future biochar use should adopt a structured and holistic approach that considers all positive and negative effects of biochar.

Co-pyrolysis of sewage sludge/cotton stalks with K2CO3 for biochar production: Improved biochar porosity and reduced heavy metal leaching

The co-pyrolysis of sewage sludge and biomass is considered a promising technique for reducing the volume of sewage sludge, adding value, and decreasing the risk associated with this waste. In this study, sewage sludge and cotton stalks were pyrolyzed together with different amounts of K₂CO₃ to evaluate the potential of chemical activation using K₂CO₃ for improving the porosity of the biochar formed and immobilizing the heavy metals present in it. It was found that K₂CO₃ activation effectively improved the pore structure and increased the aromaticity of the biochar. Moreover, K₂CO₃ activation transformed the heavy metals (Cu, Zn, Pb, Ni, Cr, and Cd) into more stable forms (oxidizable and residual fractions). The activation effect became more pronounced with increasing amount of added K₂CO₃, eventually resulting in a significant reduction in the mobility and bioavailability of the heavy metals in the biochar. Further analysis revealed that, during the co-pyrolysis process, K₂CO₃ activation resulted in a reductive atmosphere, increased the alkalinity of the biochar, and led to the formation CaO, CaCO₃, and aluminosilicates, which aided the immobilization of the heavy metals. K₂CO₃ activation also effectively reduced the leachability, and thus, the environmental risks of the heavy metals. Thus, K₂CO₃ activation can improve the porosity of the biochar derived from sewage sludge/cotton stalks and aid the immobilization of the heavy metals in it.

Effects of biochar derived from sewage sludge and sewage sludge/cotton stalks on the immobilization and phytoavailability of Pb, Cu, and Zn in sandy loam soil

Co-pyrolysis of sewage sludge and straws has been used to improve the pore structure and reduce the ecological risks of heavy metals in sewage sludge-derived biochars. However, to date, no study has focused on the effects of biochar derived from sewage sludge/straws on the immobilization and phytoavailability of heavy metals in soil. Here, we studied the effects of biochar derived from sewage sludge/cotton stalks (SCB) and that derived from sewage sludge alone (SSB) on the remediation of sandy loam soil contaminated by Pb, Cu, and Zn. SCB amendment decreased the bioavailable forms of Pb, Cu, and Zn in the soil by 19.0%, 34.9%, and 18.2%, respectively, and reduced their accumulation in ryegrass by 28.6%, 50.1%, and 30.0%, respectively, compared with those by SSB amendment. Furthermore, SCB amendment transformed more metals from the acid-soluble fraction to the oxidizable fraction than SSB amendment, indicating that complexation played a more critical role in SCB amendment than in SSB amendment. Both biochar amendments effectively improved soil water holding capacity, increased the supply of available P, N, and K, and promoted ryegrass growth. The findings of this study show the benefits of SCB over SSB for the remediation of heavy metal-contaminated soil.

Immobilization of heavy metals in biochar derived from co-pyrolysis of sewage sludge and calcium sulfate

The effects of calcium sulfate (CaSO₄) dosage (mass ratio of CaSO₄ to sludge), pyrolysis temperature and holding time on speciation distribution of Cr, Pb, Cu, Ni and Zn in biochar derived from co-pyrolysis of sewage sludge and CaSO₄ were investigated. The appropriate CaSO₄ dosages for better immobilization of different heavy metals were 0.075 (Cr), 0.025 (Pb), 0.025 (Cu), 0.025 (Ni), and 0.01(Zn), respectively. The corresponding proportions of heavy metals in stable state (oxidizable and residue fractions) were 96.99%, 89.23%, 99.55%, 87.43%, and 54.33%. The high pyrolysis temperature (750 °C) was conducive to immobilization of Cr, Pb and Zn, while the percentages of Cu and Ni in stable state were higher at low pyrolysis temperature (350 °C). The suitable holding time was 60 min (Cr, Cu) and 15 min (Pb, Ni and Zn), respectively. The characterization of samples showed that suitable pyrolysis temperature and holding time could promote the formation of crystals and spherical or ellipsoidal particles in biochar, and pyrolysis of aliphatic to form more mesopores and macropores, resulting in immobilization of more heavy metals. During co-pyrolysis process, CaSO₄ was easily decomposed and generated CaS, CaO, CaCO₃ and Ca(OH)₂, which were beneficial to the immobilization of heavy metals.

Cotton stalk-derived hydrothermal carbon for methylene blue dye removal: investigation of the raw material plant tissues

Conversion of the abundant agricultural residual cotton stalk (CS) into useful chemicals or functional materials could alleviate the fossil fuels caused energy shortages and environmental crises. Although some advances have been achieved, less attention has been paid to the plant tissues effect. In this study, the plant tissue of CS was changed by part degradation of some components (hemicelluloses and lignin, for example) with the aid of acid/base (or both). The pretreated CS was transformed into hydrochar by hydrothermal carbonization (HTC) method. Morphological and chemical compositions of CS hydrochar were analyzed by various techniques, including elemental analysis, Fourier transform infrared (FTIR), BET analysis, X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). Methylene blue (MB) removal of prepared CS hydrochar was used to evaluate CS hydrochar pollutions adsorption capacity. Results reveal acid/base (or both) pretreatment is beneficial for CS raw material to prepare high-quality CS hydrochar. The effects of some parameters, such as initial MB concentration, temperature, pH value and recyclability on the adsorption of MB onto both acid and base-pretreated CS hydrochar (CS-H2SO4 + NaOH-HTC) were studied. The present work exhibits the importance of agricultural waste biomass material plant tissues on its derived materials, which will have a positive effect on the direct utilization of waste biomass.

Influence of Pyrolyzed Grape-Seeds/Sewage Sludge Blends on the Availability of P, Fe, Cu, As and Cd to Maize

Current intensive agricultural practices, although highly successful in terms of production, have been found to be environmentally unsustainable. One of the crucial approaches to increase agricultural sustainability is the recycling of organic wastes, since these materials often contain many beneficial nutrients for soil and agriculture. Recently, pyrolytic conversion of biodegradable waste into charred material has gained global attention as an amendment to recycle nutrients while improving soil health. Increasing interest in the beneficial applications of pyrolyzed biomass has expanded multidisciplinary areas for science and engineering. The fertilizers used in this study were prepared by pyrolyzing mixtures of two abundant residues in Mediterranean areas: grape seeds and sewage sludge, in different proportions (100% GS, 75% GS-25% SS, 50% GS-50% SS, 25% GS-75% SS, 100% SS). In addition, fresh sludge was mixed with pyrolyzed grape seeds and included as an additional treatment. In this study, the positives and negatives of the application of biochars on agronomic potential and environmental risk have been addressed, taking into account P, Zn, Cu, Fe, As and Cd. In order to choose the best mixture, it is necessary to find a compromise between maximizing the beneficial elements that are translocated to the plant crop, as well as reducing the elements that are leached. Results of a 6-week greenhouse study indicated that the unpyrolyzed sludge mixture contained the largest amount of available nutrients Fe, Cu and P. In agreement, this treatment mixed with a Chromic Luvisol soil (40 ton/ha) increased the uptake of these elements in corn (Zea mays L.—LG ambitious). The yield also increased by 60% in this treatment. However, this mixture also contained more contaminants (As, Cd) which were extracted with Ammonium Bicarbonate-DTPA. According to our results, the treatments where grape seeds and sewage sludge were mixed at 50% and then pyrolyzed exhibited the optimal compromise between efficiency (nutrients uptake) and tolerable levels of potentially toxic elements in leachates.