The preparation of carbon nanofillers and their role on the performance of variable polymer nanocomposites

A Review of EPDM (Ethylene Propylene Diene Monomer) Rubber-Based Nanocomposites: Properties and Progress

Ethylene propylene diene monomer (EPDM) is a synthetic rubber widely used in industry and commerce due to its high thermal and chemical resistance. Nanotechnology has enabled the incorporation of nanomaterials into polymeric matrixes that maintain their flexibility and conformation, allowing them to achieve properties previously unattainable, such as improved tensile and chemical resistance. In this work, we summarize the influence of different nanostructures on the mechanical, thermal, and electrical properties of EPDM-based materials to keep up with current research and support future research into synthetic rubber nanocomposites.

Effect of methyl methacrylate concentrations on surface and thermal analysis of composite polymer polymethylmethacrylates with mesogen reactive RM82

This research report of the synthesis of composite polymers from liquid crystal mesogen reactive (RM82) monomers with Methyl methacrylate (MMA). The purpose of this research is analysis the effect concentration of MMA on the surface and thermal of the composite polymer PMMA-RM82. The result of the morphological analysis of composite surfaces performed by polarization optical microscopy (POM) technique showed liquid crystal textures affected composition from two monomers. SEM images show that the surface of the RM82 liquid crystal has a shape resembling fibrous and blade-like crystals with a length of up to 10 μm (micrometers). Analysis thermal showed the heat released by the PMMA-RM82 increased with the increase in MMA weight percent. This affects the rapid crystallization process of PMMA-RM82 which of concentration MMA 30%-RM82 the heat released is almost twice as much as the heat released by MMA 5%-RM82. The absence of PMMA and RM82 peaks both endothermic and exothermic in PMMA-RM82 samples indicates that polymerization has occurred and a new product has formed. Analysis structure molecule by FTIR found that the IR spectral form of each variation in the weight percent of MMA was almost the same, but there was a spectral shift that showed that polymerization had occurred in PMMA-RM82 which was characterized by a reaction to the free radical C=C bond released by the photoinitiator. XRD pattern of composite PMMA-RM82 showed the peaks formed are located at scattering angles similar to RM82 but there is a decrease in intensity as the percent weight of MMA increases.

Role of silica-based porous cellulose nanocrystals in improving water absorption and mechanical properties

Epoxy resins are important thermosetting polymers. They are widely used in many applications i.e., adhesives, plastics, coatings and sealers. Epoxy molding compounds have attained dominance among common materials due to their excellent mechanical properties. The sol-gel simple method was applied to distinguish the impact on the colloidal time. The properties were obtained with silica-based fillers to enable their mechanical and thermal improvement. The work which we have done here on epoxy-based nanocomposites was successfully modified. The purpose of this research was to look into the effects of cellulose nanocrystals (CNCs) on various properties and applications. CNCs have recently attracted a lot of interest in a variety of industries due to their high aspect ratio, and low density which makes them perfect candidates. Adding different amounts of silica-based nanocomposites to the epoxy system. Analyzed with different techniques such as Fourier-transformed infrared spectroscope (FTIR), thermogravimetric analysis (TGA) and scanning electronic microscopic (SEM) to investigate the morphological properties of modified composites. The various %-age of silica composite was prepared in the epoxy system. The 20% of silica was shown greater enhancement and improvement. They show a better result than D-400 epoxy. Increasing the silica, the transparency of the films decreased, because clustering appears. This shows that the broad use of CNCs in environmental engineering applications is possible, particularly for surface modification, which was evaluated for qualities such as absorption and chemical resistant behavior.

Advanced Polymeric Nanocomposite Membranes for Water and Wastewater Treatment: A Comprehensive Review

Nanomaterials have been extensively used in polymer nanocomposite membranes due to the inclusion of unique features that enhance water and wastewater treatment performance. Compared to the pristine membranes, the incorporation of nanomodifiers not only improves membrane performance (water permeability, salt rejection, contaminant removal, selectivity), but also the intrinsic properties (hydrophilicity, porosity, antifouling properties, antimicrobial properties, mechanical, thermal, and chemical stability) of these membranes. This review focuses on applications of different types of nanomaterials: zero-dimensional (metal/metal oxide nanoparticles), one-dimensional (carbon nanotubes), two-dimensional (graphene and associated structures), and three-dimensional (zeolites and associated frameworks) nanomaterials combined with polymers towards novel polymeric nanocomposites for water and wastewater treatment applications. This review will show that combinations of nanomaterials and polymers impart enhanced features into the pristine membrane; however, the underlying issues associated with the modification processes and environmental impact of these membranes are less obvious. This review also highlights the utility of computational methods toward understanding the structural and functional properties of the membranes. Here, we highlight the fabrication methods, advantages, challenges, environmental impact, and future scope of these advanced polymeric nanocomposite membrane based systems for water and wastewater treatment applications.

Facile fabrication of polystyrene particles/graphene composites for improved dielectric and thermal properties

In this paper, polystyrene (PS)-based reduced graphene oxide (rGO) composites were prepared by mixing PS latex particles with graphene oxide (GO) and the following in-situ reduction. The structure and morphology of PS/rGO composites were characterized, and the effects of rGO content on the dielectric properties as well as thermal stability of PS/rGO composites were investigated. Results showed that rGO sheets armoured on the surface of PS particles and exhibited well dispersion in the PS matrix after hot compression. The introduction of rGO improved the dielectric properties of the composites remarkably. When rGO content was 0.12 vol%, the dielectric permittivity and breakdown strength of PS/rGO arrived at 6.3 at10² Hz and 107 kV/mm, with 50% and 35.4% enhancement compared to the pristine PS. Furthermore, PS/rGO presented better thermal stability than the pristine PS, but the overlapping of rGO sheets in PS matrix induced the instability of dielectric loss with frequency.

Toward Sustainable Wearable Electronic Textiles

Smart wearable electronic textiles (e-textiles) that can detect and differentiate multiple stimuli, while also collecting and storing the diverse array of data signals using highly innovative, multifunctional, and intelligent garments, are of great value for personalized healthcare applications. However, material performance and sustainability, complicated and difficult e-textile fabrication methods, and their limited end-of-life processability are major challenges to wide adoption of e-textiles. In this review, we explore the potential for sustainable materials, manufacturing techniques, and their end-of-the-life processes for developing eco-friendly e-textiles. In addition, we survey the current state-of-the-art for sustainable fibers and electronic materials (i.e., conductors, semiconductors, and dielectrics) to serve as different components in wearable e-textiles and then provide an overview of environmentally friendly digital manufacturing techniques for such textiles which involve less or no water utilization, combined with a reduction in both material waste and energy consumption. Furthermore, standardized parameters for evaluating the sustainability of e-textiles are established, such as life cycle analysis, biodegradability, and recyclability. Finally, we discuss the current development trends, as well as the future research directions for wearable e-textiles which include an integrated product design approach based on the use of eco-friendly materials, the development of sustainable manufacturing processes, and an effective end-of-the-life strategy to manufacture next generation smart and sustainable wearable e-textiles that can be either recycled to value-added products or decomposed in the landfill without any negative environmental impacts.

Antibacterial Properties of Silver Nanoclusters with Carbon Support on Flexible Polymer

Here, we aimed at the preparation of an antibacterial surface on a flexible polydimethylsiloxane substrate. The polydimethylsiloxane surface was sputtered with silver, deposited with carbon, heat treated and exposed to excimer laser, and the combinations of these steps were studied. Our main aim was to find the combination of techniques applicable both against Gram-positive and Gram-negative bacteria. The surface morphology of the structures was determined by atomic force microscopy and scanning electron microscopy. Changes in surface chemistry were conducted by application of X-ray photoelectron spectroscopy and energy dispersive spectroscopy. The changes in surface wettability were characterized by surface free energy determination. The heat treatment was also applied to selected samples to study the influence of the process on layer stability and formation of PDMS-Ag or PDMS-C-Ag composite layer. Plasmon resonance effect was determined for as-sputtered and heat-treated Ag on polydimethylsiloxane. The heating of such structures may induce formation of a pattern with a surface plasmon resonance effect, which may also significantly affect the antibacterial activity. We have implemented sputtering of the carbon base layer in combination with excimer laser exposure of PDMS/C/Ag to modify its properties. We have confirmed that deposition of primary carbon layer on PDMS, followed by sputtering of silver combined with subsequent heat treatment and activation of such surface with excimer laser, led to the formation of a surface with strong antibacterial properties against two bacterial strains of S. epidermidis and E. coli.

Blown Composite Films of Low-Density/Linear-Low-Density Polyethylene and Silica Aerogel for Transparent Heat Retention Films and Influence of Silica Aerogel on Biaxial Properties

Blown films based on low-density polyethylene (LDPE)/linear low-density polyethylene (LLDPE) and silica aerogel (SA; 0, 0.5, 1, and 1.5 wt.%) were obtained at the pilot scale. Good particle dispersion and distribution were achieved without thermo oxidative degradation. The effects of different SA contents (0.5–1.5 wt.%) were studied to prepare transparent-heat-retention LDPE/LLDPE films with improved material properties, while maintaining the optical performance. The optical characteristics of the composite films were analyzed using methods such as ultraviolet–visible spectroscopy and electron microscopy. Their mechanical characteristics were examined along the machine and transverse directions (MD and TD, respectively). The MD film performance was better, and the 0.5% composition exhibited the highest stress at break. The crystallization kinetics of the LDPE/LLDPE blends and their composites containing different SA loadings were investigated using differential scanning calorimetry, which revealed that the crystallinity of LDPE/LLDPE was increased by 0.5 wt.% of well-dispersed SA acting as a nucleating agent and decreased by agglomerated SA (1–1.5 wt.%). The LDPE/LLDPE/SA (0.5–1.5 wt.%) films exhibited improved infrared retention without compromising the visible light transmission, proving the potential of this method for producing next-generation heat retention films. Moreover, these films were biaxially drawn at 13.72 MPa, and the introduction of SA resulted in lower draw ratios in both the MD and TD. Most of the results were explained in terms of changes in the biaxial crystallization caused by the process or the influence of particles on the process after a systematic experimental investigation. The issues were strongly related to the development of blown nanocomposites films as materials for the packaging industry.

Evaluation of Structural and Optical Properties of Graphene Oxide-Polyvinyl Alcohol Thin Film and Its Potential for Pesticide Detection Using an Optical Method

In the present work, graphene oxide (GO)–polyvinyl alcohol (PVA) composites thin film has been successfully synthesized and prepared by spin coating techniques. Then, the properties and morphology of the samples were characterized using Fourier transform infrared spectroscopy (FTIR), ultraviolet-visible spectroscopy (UV-Vis), and atomic force microscopy (AFM). Experimental FTIR results for GO–PVA thin film demonstrated the existence of important functional groups such as -CH2 stretching, C=O stretching, and O–H stretching. Furthermore, UV-Vis analysis indicated that the GO–PVA thin film had the highest absorbance that can be observed at wavelengths ranging from 200 to 500 nm with a band gap of 4.082 eV. The surface morphology of the GO–PVA thin film indicated the thickness increased when in contact with carbaryl. The incorporation of the GO–PVA thin film with an optical method based on the surface plasmon resonance (SPR) phenomenon demonstrated a positive response for the detection of carbaryl pesticide as low as 0.02 ppb. This study has successfully proposed that the GO–PVA thin film has high potential as a polymer nanomaterial-based SPR sensor for pesticide detection.

Biomaterials Based on Carbon Nanotube Nanocomposites of Poly(styrene-b-isobutylene-b-styrene): The Effect of Nanotube Content on the Mechanical Properties, Biocompatibility and Hemocompatibility

Nanocomposites based on poly(styrene-block-isobutylene-block-styrene) (SIBS) and single-walled carbon nanotubes (CNTs) were prepared and characterized in terms of tensile strength as well as bio- and hemocompatibility. It was shown that modification of CNTs using dodecylamine (DDA), featured by a long non-polar alkane chain, provided much better dispersion of nanotubes in SIBS as compared to unmodified CNTs. As a result of such modification, the tensile strength of the nanocomposite based on SIBS with low molecular weight (M_n = 40,000 g mol^-1) containing 4% of functionalized CNTs was increased up to 5.51 ± 0.50 MPa in comparison with composites with unmodified CNTs (3.81 ± 0.11 MPa). However, the addition of CNTs had no significant effect on SIBS with high molecular weight (M_n~70,000 g mol^-1) with ultimate tensile stress of pure polymer of 11.62 MPa and 14.45 MPa in case of its modification with 1 wt% of CNT-DDA. Enhanced biocompatibility of nanocomposites as compared to neat SIBS has been demonstrated in experiment with EA.hy 926 cells. However, the platelet aggregation observed at high CNT concentrations can cause thrombosis. Therefore, SIBS with higher molecular weight (M_n~70,000 g mol^-1) reinforced by 1-2 wt% of CNTs is the most promising material for the development of cardiovascular implants such as heart valve prostheses.

Electrical and Thermal Properties of Carbon Nanotube Polymer Composites with Various Aspect Ratios

In response to the rising need for flexible and lightweight materials capable of efficient heat transport, many studies have been conducted to improve the thermal properties of polymers via nanofillers. Among the various nanofillers, carbon nanotubes (CNTs) are considered as the most promising, owing to their excellent thermal and electrical properties. Accordingly, CNT/polymer composites can be used as flexible and lightweight heat transfer materials, owing to their low density. In this study, we fabricated multi-walled CNT (MWCNT)/polymer composites with different aspect ratios to investigate their effects on electrical and thermal properties. Through a three-roll milling process, CNTs were uniformly dispersed in the polymer matrix to form a conductive network. Enhanced electrical and thermal properties were observed in MWCNT composite with a high aspect ratio as compared to those with a low aspect ratio. The thermal conductivity of composites obtained as a function of the filler content was also compared with the results of a theoretical prediction model.

Highly Stretchable and Sensitive Single-Walled Carbon Nanotube-Based Sensor Decorated on a Polyether Ester Urethane Substrate by a Low Hydrothermal Process

We report a highly stretchable sensor with low-concentration (1.5 wt %) single-walled carbon nanotubes (SWCNTs) on flexible polyether ester urethane (PEEU) yarn, fabricated using a low hydrothermal process at 90 °C. Although SWCNTs restrict the PEEU polymer chain mobility, the resulting ductility of our nanocomposites reduces only by 16.5% on average, initially from 667.3% elongation at break to 557.2%. The resulting electrical resistivity of our nanocomposites can be controlled systematically by the number of hydrothermal cycles. A high gauge factor value of 4.84 is achieved at a tensile strain below 100%, and it increases up to 28.5 with applying a tensile strain above 450%. We find that the piezoresistivity of our nanocomposite is sensitive to temperature variations of 25-85 °C due to the hopping effect, which promotes more charge transport at elevated temperatures. Our nanocomposites offer both a high sensitivity and a large strain sensing range, which is achieved with a relatively simple fabrication technique and low concentration of SWCNTs.

Structure-Function Relationships of Nanocarbon/Polymer Composites for Chemiresistive Sensing: A Review

Composites of organic compounds and inorganic nanomaterials provide novel sensing platforms for high-performance sensor applications. The combination of the attractive functionalities of nanomaterials with polymers as an organic matrix offers promising materials with tunable electrical, mechanical, and chemisensitive properties. This review mainly focuses on nanocarbon/polymer composites as chemiresistors. We first describe the structure and properties of carbon nanofillers as reinforcement agents used in the manufacture of polymer composites and the sensing mechanism of developed nanocomposites as chemiresistors. Then, the design and synthesizing methods of polymer composites based on carbon nanofillers are discussed. The electrical conductivity, mechanical properties, and the applications of different nanocarbon/polymer composites for the detection of different analytes are reviewed. Lastly, challenges and the future vision for applications of such nanocomposites are described.

Fabrication and Thermo-Electro and Mechanical Properties Evaluation of Helical Multiwall Carbon Nanotube-Carbon Fiber/Epoxy Composite Laminates

The development of advanced composite materials has taken center stage because of its advantages over traditional materials. Recently, carbon-based advanced additives have shown promising results in the development of advanced polymer composites. The inter- and intra-laminar fracture toughness in modes I and II, along with the thermal and electrical conductivities, were investigated. The HMWCNTs/epoxy composite was prepared using a multi-dispersion method, followed by uniform coating at the mid-layers of the CF/E prepregs interface using the spray coating technique. Analysis methods, such as double cantilever beam (DCB) and end notched flexure (ENF) tests, were carried out to study the mode I and II fracture toughness. The surface morphology of the composite was analyzed using field emission scanning electron microscopy (FESEM). The DCB test showed that the fracture toughness of the 0.2 wt.% and 0.4 wt.% HMWCNT composite laminates was improved by 39.15% and 115.05%, respectively, compared with the control sample. Furthermore, the ENF test showed that the mode II interlaminar fracture toughness for the composite laminate increased by 50.88% and 190%, respectively. The FESEM morphology results confirmed the HMWCNTs bridging at the fracture zones of the CF/E composite and the improved interlaminar fracture toughness. The thermogravimetric analysis (TGA) results demonstrated a strong intermolecular bonding between the epoxy and HMWCNTs, resulting in an improved thermal stability. Moreover, the differential scanning calorimetry (DSC) results confirmed that the addition of HMWCNT shifted the T_g to a higher temperature. An electrical conductivity study demonstrated that a higher CNT concentration in the composite laminate resulted in a higher conductivity improvement. This study confirmed that the demonstrated dispersion technique could create composite laminates with a strong interfacial bond interaction between the epoxy and HMWCNT, and thus improve their properties.

A short review on polyaniline (PANI) based nanocomposites for various applications: enhancing the electrical conductivity

This short review has summarized the significance of polyaniline (PANI) advanced polymer that focusing into their modification strategy, electrical conductivity and various potential applications. PANI is one type of conductive polymer that was synthesized by oxidative aniline polymerization with varied concentration of acid dopant. In recent year, many researches has been conducted specifically to enhance the electrical conductivity of PANI. There have been numbers of studies involving PANI that specially reported the electrical conductivity could be improved through proper dopant (acid) selection and robust composite strategy. The PANI based nanocomposite shows higher electrical conductivity by integrating it with nanofiller due to the filler-matrix interface contact. Therefore, by modifying the PANI properties, it could be benefited for various potential application in the future.

Biocompatible Nanocomposites Based on Poly(styrene-block-isobutylene-block-styrene) and Carbon Nanotubes for Biomedical Application

In this study, we incorporated carbon nanotubes (CNTs) into poly(styrene-block-isobutylene-block-styrene) (SIBS) to investigate the physical characteristics of the resulting nanocomposite and its cytotoxicity to endothelial cells. CNTs were dispersed in chloroform using sonication following the addition of a SIBS solution at different ratios. The resultant nanocomposite films were analyzed by X-ray microtomography, optical and scanning electron microscopy; tensile strength was examined by uniaxial tension testing; hydrophobicity was evaluated using a sessile drop technique; for cytotoxicity analysis, human umbilical vein endothelial cells were cultured on SIBS-CNTs for 3 days. We observed an uneven distribution of CNTs in the polymer matrix with sporadic bundles of interwoven nanotubes. Increasing the CNT content from 0 wt% to 8 wt% led to an increase in the tensile strength of SIBS films from 4.69 to 16.48 MPa. The engineering normal strain significantly decreased in 1 wt% SIBS-CNT films in comparison with the unmodified samples, whereas a further increase in the CNT content did not significantly affect this parameter. The incorporation of CNT into the SIBS matrix resulted in increased hydrophilicity, whereas no cytotoxicity towards endothelial cells was noted. We suggest that SIBS-CNT may become a promising material for the manufacture of implantable devices, such as cardiovascular patches or cusps of the polymer heart valve.

A Review on the Flammability Properties of Carbon-Based Polymeric Composites: State-of-the-Art and Future Trends

Carbon based fillers have attracted a great deal of interest in polymer composites because of their ability to beneficially alter properties at low filler concentration, good interfacial bonding with polymer, availability in different forms, etc. The property alteration of polymer composites makes them versatile for applications in various fields, such as constructions, microelectronics, biomedical, and so on. Devastations due to building fire stress the importance of flame-retardant polymer composites, since they are directly related to human life conservation and safety. Thus, in this review, the significance of carbon-based flame-retardants for polymers is introduced. The effects of a wide variety of carbon-based material addition (such as fullerene, CNTs, graphene, graphite, and so on) on reaction-to-fire of the polymer composites are reviewed and the focus is dedicated to biochar-based reinforcements for use in flame retardant polymer composites. Additionally, the most widely used flammability measuring techniques for polymeric composites are presented. Finally, the key factors and different methods that are used for property enhancement are concluded and the scope for future work is discussed.

Carbon-Based Polymer Nanocomposite for High-Performance Energy Storage Applications

In recent years, numerous discoveries and investigations have been remarked for the development of carbon-based polymer nanocomposites. Carbon-based materials and their composites hold encouraging employment in a broad array of fields, for example, energy storage devices, fuel cells, membranes sensors, actuators, and electromagnetic shielding. Carbon and its derivatives exhibit some remarkable features such as high conductivity, high surface area, excellent chemical endurance, and good mechanical durability. On the other hand, characteristics such as docility, lower price, and high environmental resistance are some of the unique properties of conducting polymers (CPs). To enhance the properties and performance, polymeric electrode materials can be modified suitably by metal oxides and carbon materials resulting in a composite that helps in the collection and accumulation of charges due to large surface area. The carbon-polymer nanocomposites assist in overcoming the difficulties arising in achieving the high performance of polymeric compounds and deliver high-performance composites that can be used in electrochemical energy storage devices. Carbon-based polymer nanocomposites have both advantages and disadvantages, so in this review, attempts are made to understand their synergistic behavior and resulting performance. The three electrochemical energy storage systems and the type of electrode materials used for them have been studied here in this article and some aspects for example morphology, exterior area, temperature, and approaches have been observed to influence the activity of electrochemical methods. This review article evaluates and compiles reported data to present a significant and extensive summary of the state of the art.

Melt-Mixed Thermoplastic Nanocomposite Containing Carbon Nanotubes and Titanium Dioxide for Flame Retardancy Applications

The study of polymeric nanocomposites is a possible alternative to conventional flame retardants. The aim of the present work is to investigate the effects of carbon-nanotubes (CNT) and TiO₂ nanoparticles (NPs) on the thermo-mechanical, flammability, and electrical properties of polypropylene (PP). In this work, PP-TiO₂/CNT nanocomposites were obtained with TiO₂/CNT mixtures (ratio 1:2) through the melt extrusion process, with different weight percentage of nanoparticles (1, 5, and 10 wt %). The PP-TiO₂/CNT nanocomposites were characterized by DSC, TGA, MFI, FTIR, XRD, and SEM. It was possible to determine that the thermal stability of the PP increases when increasing the content of NPs. A contrary situation is observed in the degree of crystallinity and thermo-oxidative degradation, which decreased with respect to pure PP. The TiO₂ NPs undergo coalition and increase their size at a lower viscosity of the nanocomposite (1 and 5 wt %). The mechanical properties decreased slightly, however, the Young's modulus presented an improvement of 10% as well as electrical conductivity, this behavior was noted in nanocomposites of 10 wt % of NPs. Flammability properties were measured with a cone calorimeter, and a reduction in the peak heat release rate was observed in nanocomposites with contents of nanoparticles of 5 and 10 wt.