Recent Technological Developments in Cyanate Ester Resins

A Micromechanical Study of Interactions of Cyanate Ester Monomer with Graphene or Boron Nitride Monolayer

Polymer composites, hailed for their ultra-strength and lightweight attributes, stand out as promising materials for the upcoming era of space vehicles. The selection of the polymer matrix plays a pivotal role in material design, given its significant impact on bulk-level properties through the reinforcement/polymer interface. To aid in the systematic design of such composite systems, molecular-level calculations are employed to establish the relationship between interfacial characteristics and mechanical response, specifically stiffness. This study focuses on the interaction of fluorinated and non-fluorinated cyanate ester monomers with graphene or a BN monolayer, representing non-polymerized ester composites. Utilizing micromechanics and the density functional theory method to analyze interaction energy, charge density, and stiffness, our findings reveal that the fluorinated cyanate-ester monomer demonstrates lower interaction energy, reduced pull-apart force, and a higher separation point compared to the non-fluorinated counterpart. This behavior is attributed to the steric hindrance caused by fluorine atoms. Furthermore, the BN monolayer exhibits enhanced transverse stiffness due to increased interfacial strength, stemming from the polar nature of B-N bonds on the surface, as opposed to the C-C bonds of graphene. These molecular-level results are intended to inform the design of next-generation composites incorporating cyanate esters, specifically for structural applications.

Effect of Amino-Functionalized Polyhedral Oligomeric Silsesquioxanes on Structure-Property Relationships of Thermostable Hybrid Cyanate Ester Resin Based Nanocomposites

Nanocomposites of cyanate ester resin (CER) filled with three different reactive amino-functionalized polyhedral oligomeric silsesquioxane (POSS) were synthesized and characterized. The addition of a small quantity (0.1 wt.%) of amino-POSS chemically grafted to the CER network led to the increasing thermal stability of the CER matrix by 12-15 °C, depending on the type of amino-POSS. A significant increase of the glass transition temperature, Tg (DSC data), and the temperature of α relaxation, Tα (DMTA data), by 45-55 °C of the CER matrix with loading of nanofillers was evidenced. CER/POSS films exhibited a higher storage modulus than that of neat CER in the temperature range investigated. It was evidenced that CER/aminopropylisobutyl (APIB)-POSS, CER/N-phenylaminopropyl (NPAP)-POSS, and CER/aminoethyl aminopropylisobutyl (AEAPIB)-POSS nanocomposites induced a more homogenous α relaxation phenomenon with higher Tα values and an enhanced nanocomposite elastic behavior. The value of the storage modulus, E', at 25 °C increased from 2.72 GPa for the pure CER matrix to 2.99-3.24 GPa for the nanocomposites with amino-functionalized POSS nanoparticles. Furthermore, CER/amino-POSS nanocomposites possessed a higher specific surface area, gas permeability (CO2, He), and diffusion coefficients (CO2) values than those for neat CER, due to an increasing free volume of the nanocomposites studied that is very important for their gas transport properties. Permeability grew by about 2 (He) and 3.5-4 times (CO2), respectively, and the diffusion coefficient of CO2 increased approximately twice for CER/amino-POSS nanocomposites in comparison with the neat CER network. The efficiency of amino-functionalized POSS in improving the thermal and transport properties of the CER/amino-POSS nanocomposites increased in a raw of reactive POSS containing one primary (APIB-POSS) < eight secondary (NPAP-POSS) < one secondary and one primary (AEAPIB-POSS) amino groups. APIB-POSS had the least strongly pronounced effect, since it could form covalent bonds with the CER network only by a reaction of one -NH2 group, while AEAPIB-POSS displayed the most highly marked effect, since it could easily be incorporated into the CER network via a reaction of -NH2 and -NH- groups with -O-C≡N groups from CER.

BIO-BASED CYANATE ESTER RESINS AND THERMOSTABLE POLYMER NETWORKS DERIVED THEREOF. MINI REVIEW

This article is devoted to a review of the literature on a very promising direction in the chemistry of macromolecular compounds: the synthesis and study of polymers, more specifically, high performance polycyanurates based on bis(poly)phenols) of natural origin. Cyanate Ester Resins (CER) are characterized by a very regular structure of the polymer networks, namely polycyanurates (PCNs), obtained by their polycyclotrimerization. They have received much attention because of their unique combination of physical properties, including high thermal stability (> 400 °C), high glass transition temperature (> 270 °C), high fire-, radiation and chemical resistance, low water absorption and low outgassing, high adhesion to different substrates and excellent dielectric properties (ε=2,64−3,11). As a result, CER are currently used as structural or functional materials in aeronautics, space (composite strakes, fins, nose radomes, heat shields), printed circuit boards, adhesives etc. It has to be noted here that CER thermosetting resins, expanding the high-temperature operations regimes, are produced from synthetic petroleum-derived bisphenols, such as bisphenol A, which are toxic and dangerous for environment. In the past decade, naturally occurring phenolic derivatives have arisen as attractive precursors for developing new materials from renewable bio-sources for use in eco-friendly processes. Resins have been prepared utilizing either the whole liquid product or a phenolic-enriched fraction obtained after fractional condensation or further processing, such as solvent extraction or use of greener extraction methods. However, to date, none of the phenolic production and fractionation techniques has been utilized to allow for substitution of 100% of the phenol content of the resin without impacting its effectiveness compared to commercial formulations based on petroleum-derived phenol. The variable nature of the percentage of phenolic compounds in terms of purity from different batches of crops from one season to another and geographical influence does not allow from the reproducibility of phenolic compounds, and hence the resulting polymers. However, the direction that needs to be explored should be oriented towards complete replacement of petro-based phenolics with bio-based ones in the face of an urgent petroleum crisis. In addition, there is a necessity for materials showing enhanced applicability and improved performance. It is a beginning of the era of such a step, which requires further exploration of natural phenolic sources aimed at their enhanced utilization.

Ambient Temperature Cross-Linking of a Sustainable, Cardanol-Based Cyanate Ester Via Synergistic Thiol-ene Copolymerization

Cardanol, a low-cost component of cashew nut shell oil, is a phenolic compound with a 15-carbon unsaturated chain in the position meta to the hydroxyl group. This biorenewable substrate was...

Melt Processable Novolac Cyanate Ester/Biphenyl Epoxy Copolymer Series with Ultrahigh Glass-Transition Temperature

The rapid progress in silicon carbide (SiC)-based technology for high-power applications expects an increasing operation temperature (up to 250 °C) and awaits reliable packaging materials to unleash their full power. Epoxy-based encapsulant materials failed to provide satisfactory protection under such high temperatures due to the intrinsic weakness of epoxy resins, despite their unmatched good adhesion and processability. Herein, we report a series of copolymers made by melt blending novolac cyanate ester and tetramethylbiphenyl epoxy (NCE/EP) that have demonstrated much superior high-temperature stability over current epoxies. Benefited from the aromatic, rigid backbone and the highly functional nature of the monomers, the highest values achieved for the copolymers are as follows: glass-transition temperature (T_g) above 300 °C, decomposition onset above 400 °C, and char yield above 45% at 800 °C, which are among the highest of the known epoxy chemistry by far. Moreover, the high-temperature aging (250 °C) experiments showed much reduced mass loss of these copolymers compared to the traditional high-temperature epoxy and even the pure NCE in the long term by suppressing hydrolysis degradation mechanisms. The copolymer composition, i.e., NCE to EP ratio, has found to have profound impacts on the resin flowability, thermomechanical properties, moisture absorption, and dielectric properties, which are discussed in this paper with in-depth analysis on their structure-property relationships. The outstanding high-temperature stability, preferred and adjustable processability, and the dielectric properties of the reported NCE/EP copolymers will greatly stimulate further research to formulating robust epoxy molding compounds (EMCs) or underfill for packaging next-generation high-power electronics.

Tribo-Mechanical Characterization of Carbon Fiber-Reinforced Cyanate Ester Resins Modified With Fillers

High-performance polymer composites are being increasingly favored for structural applications. For this purpose, efforts are being focused on exploring the potential of high-performance thermoplastics and thermosets. Cyanate ester (CE) resin is a special thermoset that can be used at up to 400 °C without any considerable degradation; however, its tribological properties are not at the adequate level. Hence, it is needed to use this polymer in composite form with the fibrous/particulate reinforcement to impart better tribological properties and mechanical strength via a strong fiber–matrix interface. Carbon fiber/fabrics are at the forefront as reinforcement for specialty polymers. The tribological and tensile properties of cyanate ester (CE) composites-filled graphite, polytetrafluoroethylene (PTFE), and MoS₂ micron-sized fillers reinforced with carbon fibers (CF) are investigated experimentally in a block-on-ring setup at 100 N, for 10 h, and with a sliding distance of approximately 10,000 m, against a hardened polished 100Cr6 steel shaft and diamond-like-coated (DLC) 100Cr6 steel shaft. The tribological properties of the composites including the coefficient of friction and specific wear rate are enhanced especially with the incorporation of graphite fillers. The friction coefficient and wear rate of the graphite-based composite was decreased significantly at 5 wt.% of graphite concentration. Further, at the same concentration, the graphite-based composite showed superior tensile properties as compared to the reference system owing to better dispersion and adhesion between the fibers and matrix. Tensile tests are performed to characterize the fiber–matrix interfacial adhesion and other strength properties.

Thioetherimide-Modified Cyanate Ester Resin with Better Molding Performance for Glass Fiber Reinforced Composites

Cyanate ester (CE) resins with higher heat resistance, lower coefficients of thermal expansion (CTEs), and lower water absorption ratios are highly desired in printed circuit boards (PCBs). In this work, a CE was modified by copolymerization with a long-chain thioether bismaleimide (SBMI) to form a thioetherimide-modified CE (SBT). The results indicated that SBT had a wider processing window and better processing properties than a common bismaleimide-modified CE resin (MBMI). After molding with a glass fiber cloth, the composites (GSBT) exhibited moisture adsorption in the range of 1.4%-2.0%, high tensile strength in the range of 311-439 MPa, good mechanical retention of 70%-85% even at 200 °C, and good dimension stability, with coefficients of thermal expansion in the range of 17.3-18.6 (×10-6 m/°C). Such GSBT composites with superior properties would be good candidates for PCB applications.

Galvanically Stimulated Degradation of Carbon-Fiber Reinforced Polymer Composites: A Critical Review

Carbon is used as a reinforcing phase in carbon-fiber reinforced polymer composites employed in aeronautical and other technological applications. Under polarization in aqueous media, which can occur on galvanic coupling of carbon-fiber reinforced polymers (CFRP) with metals in multi-material structures, degradation of the composite occurs. These degradative processes are intimately linked with the electrically conductive nature and surface chemistry of carbon. This review highlights the potential corrosion challenges in multi-material combinations containing carbon-fiber reinforced polymers, the surface chemistry of carbon, its plausible effects on the electrochemical activity of carbon, and consequently the degradation processes on carbon-fiber reinforced polymers. The implications of the emerging use of conductive nano-fillers (carbon nanotubes and carbon nanofibers) in the modification of CFRPs on galvanically stimulated degradation of CFRP is accentuated. The problem of galvanic coupling of CFRP with selected metals is set into perspective, and insights on potential methods for mitigation and monitoring the degradative processes in these composites are highlighted.

Carbon-fibre-reinforced modified cyanate ester winding composites and their thermomechanical properties

Although the extensive research has expanded on the modification of cyanate ester (CE) resins and the mechanical properties of CE composites, very few studies have been conducted on carbon fibre (CF)/modified CE winding composites and the thermomechanical properties of the composites. In this research, epoxy (EP)-modified novolac cyanate ester (NCE) and bismaleimide (BMI)-modified NCE resins were prepared. The CF/modified CE winding composites were manufactured, and their thermomechanical properties were tested. The optimal winding process was determined, and a preheating technique was implemented. Then, the EP/CE resin (10:90) and the BMI–DBA/CE resin (10:90) were selected as the resin matrix of the winding composite based on the viscosity properties, mechanical properties and thermal analysis (using thermogravimetric analysis and differential scanning calorimetry) of the modified CE resin. The selected resin exhibited good manufacturability at 70°C, good thermal stability and high Tg (above 370°C). The thermomechanical property tests indicate that the modified CE resin composite exhibits an outstanding mechanical strength at room temperature and at high temperatures (130°C, 150°C and 180°C) compared with that of the pure CE resin composite. The reasons for this enhancement can be attributed to a toughening mechanism and the effect of sizing agents on the CFs.

Chemistries for High Reliability in Electronics Assemblies

This article provides a review of the attitude of the scientific community towards reliability in electronic packages, with emphasis on the prevailing mechanisms for package failure under highly stressed environmental conditioning. Once this failure mechanism is fully developed, approaches to the resolution can be more rigorously applied. Overall, the predominant evidence points to moisture, both diffusivity and equilibrium weight gain, as the key factor in reduced reliability performance. Other fundamental polymer properties are important, but generally, methods are well established for adjusting these parameters. Moisture uptake is somewhat inherent to a particular chemistry type and this can direct the use of resin systems that are more suited to particularly moist environments. Epoxy resin systems, while pervasive in the electronics industry, do have limitations under humid environmental test conditions. Cyanate ester resin chemistry is claimed to have low moisture uptake by virtue of a non-hydrophilic cure mechanism. However, certain aspects of the cure chemistry and side reactions with water can result in misleading predictions on humid environment performance. Siloxane-based materials present an attractive solution to many moisture related issues. Traditional condensation and addition cure silicone systems have, thus, found widespread use as packaging adhesives and encapsulants. Siloxane-functional polyimides have also been successfully utilized in a number of application areas. Relatively new siloxane/hydrocarbon resins, developed specifically for electronics applications, further address the shortcomings of classic silicone adhesives and coatings.

Interpenetrating polymer networks formed by cyanate esters and phenylethynyl-terminated imides

An oligomeric phenylethynyl-terminated imide (PETI) has been formulated with a cyanate ester (CE) with and without the addition of a compatibilizer 2,2′-diallylbisphenol A (DABPA) forming interpenetrating polymer networks (IPNs). Modulated differential scanning calorimetry (mDSC) was used to monitor the curing of the resin mixtures. The formation of various resulting IPNs was verified using mDSC, dynamical mechanical thermoanalysis (DMTA), thermal gravimetry analysis and scanning electron microscopy. Furthermore, it could be shown by mDSC and DMTA that a covalent bond of the separated CE and PETI networks could be achieved by the addition of DABPA. In this regard, a reaction mechanism is proposed for the cross-linking reaction between the allylic pendent group of DABPA and the phenylethynyl end-group of the PETI resin. The cured resin specimens showed to have very high heat resistance and very high glass transition temperatures up to 330°C.

Effect of monomer chemical structures on the cell structures and properties of cyanate ester foams

Cyanate ester (CE) foams with different chemical structures were prepared using bisphenol A dicyanate ester (BADCy), bisphenol E dicyanate ester (BECy), and tetramethyl bisphenol F dicyanate ester (TBFDCy) as monomers, through a two-step process. Rheological tests were performed to investigate the optimal conditions for the preparation of these foams. The results of morphology by scanning electron microscopy showed that cells are in the form of nearly spherical shape in foams from TBFDCy and BADCy and oval in foam from BECy. The thermal properties of the three CE foams were studied by methods of dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and thermogravimetry/differential thermogravimetry analysis. The glass transition temperature ( Tg) obtained from DMA tests are 274, 264, and 241°C for the foams from TBFDCy, BADCy, and BECy, respectively, which are apparently higher than that tested by DSC method. The Tg, compressive properties, and thermal stabilities of the foams are improved after the introduction of the alkyl-substituent groups to the same aromatic ring of –OCN functionality, and the chemical structure–properties relationships are explained according to the monomer chemical structures.

Preparation and characterization of cyanate/epoxy foam

A new type of cyanate (CE)/epoxy (EP) foam with bisphenol-A dicyanate ester prepolymer and diglycidyl ether of bisphenol-A (BADCy/DGEBA) has been successfully prepared through a two-step process. The structure and properties of CE/EP foam were studied. The results reveal that the CE/EP foams, with relatively uniform cell structure, were composed of closed cells as confirmed by scanning electron microscopy. The compressive strength increased from 0.507 MPa to 3.021 MPa, and the compressive modulus ( E) increased from 15 MPa to 123 MPa as the density increased from 0.103 g cm−3 to 0.305 g cm−3. Dynamic mechanical analysis revealed that the CE/EP foams possessed a high glass transition temperature ( Tg) (203°C) and that density had only a little impact on Tg. Moreover, the excellent thermal stability presented with the onset of weight loss taken at 5% value was above 320°C, and the residual weight of the foam was more than 21.6% at 800°C. With increase in the density of CE/EP foams, the dielectric constants (ε) gradually decreased. For the foam with density of ρ = 0.162 g cm−3, the value of ε was as low as 2.28 at the frequency of 10 kHz.

Mechanical and dielectric properties of blends of dicyanate ester and bisphenol A-based benzoxazine

Bisphenol A-based benzoxazine (BOZ) was blended with cyanate ester (CE) to improve the properties of cyanate resin. The effects of the content of BOZ on the mechanical property and dielectric property of the blends have been investigated. The results show that a suitable addition of BOZ can enhance the impact strength and flexural strength as well as reduce the dielectric constant and the dielectric loss of CE. The mechanical properties are significantly improved when the content of BOZ is 10 wt%, and the dynamic mechanical analysis reveals that the cross-link density of the blend is lower than pure CE. Scanning electron microscopy analysis shows distinct characteristics of ductile fracture of the blends. In addition, the dielectric constant and the dielectric loss of modified system decreases, compared with the curing CE. The optimal addition amount of BOZ resin is 15 wt% for the dielectric properties. The blend of a suitable addition of BOZ still remains a good thermal resistance. All these changes in properties are closely correlated to the copolymerization between BOZ and CE.

Di(cyanate Ester) Networks Based on Alternative Fluorinated Bisphenols with Extremely Low Water Uptake

A new polycyanurate network exhibiting extremely low moisture uptake has been produced via the treatment of perfluorocyclobutane-containing Bisphenol T with cyanogen bromide and subsequent thermal cyclotrimerization. The water uptake, at 0.56 ± 0.10% after immersion in water at 85 °C for 96 h, represents some of the most promising moisture resistance observed to date in polycyanurate networks. This excellent performance derives from a near optimal value of the glass transition at 190 °C at full cure. Superior dielectric loss characteristics compared to commercial polycyanurate networks based on Bisphenol E were also observed. Polycyanurate networks derived from this new monomer appear particularly well-suited for applications such as radomes and spacecrafts where polycyanurates are already widely recognized as providing outstanding properties.

Multifunctional properties of cyanate ester composites with SiO2 coated Fe3O4 fillers

SiO2 coated Fe3O4 submicrometer spherical particles (a conducting core/insulating shell configuration) are fabricated using a hydrothermal method and are loaded at 10 and 20 vol % into a bisphenol E cyanate ester matrix for synthesis of multifunctional composites. The dielectric constant of the resulting composites is found to be enhanced over a wide frequency and temperature range while the low dielectric loss tangent of the neat cyanate ester polymer is largely preserved up to 160 °C due to the insulating SiO2 coating on individual conductive Fe3O4 submicrometer spheres. These composites also demonstrate high dielectric breakdown strengths at room temperature. Dynamic mechanical analysis indicates that the storage modulus of the composite with a 20 vol % filler loading is twice as high as that of neat resin, but the glass transition temperature considerably decreases with increasing filler content. Magnetic measurements reveal a large saturation magnetization and negligibly low coercivity and remanent magnetization in these composites.

Synthesis, characterization, and cure chemistry of renewable bis(cyanate) esters derived from 2-methoxy-4-methylphenol

A series of renewable bis(cyanate) esters have been prepared from bisphenols synthesized by condensation of 2-methoxy-4-methylphenol (creosol) with formaldehyde, acetaldehyde, and propionaldehyde. The cyanate esters have been fully characterized by infrared spectroscopy, (1)H and (13)C NMR spectroscopy, and single crystal X-ray diffraction. These compounds melt from 88 to 143 °C, while cured resins have glass transition temperatures from 219 to 248 °C, water uptake (96 h, 85 °C immersion) in the range of 2.05-3.21%, and wet glass transition temperatures from 174 to 193 °C. These properties suggest that creosol-derived cyanate esters may be useful for a wide variety of military and commercial applications. The cure chemistry of the cyanate esters has been studied with FTIR spectroscopy and differential scanning calorimetry. The results show that cyanate esters with more sterically demanding bridging groups cure more slowly, but also more completely than those with a bridging methylene group. In addition to the structural differences, the purity of the cyanate esters has a significant effect on both the cure chemistry and final Tg of the materials. In some cases, post-cure of the resins at 350 °C resulted in significant decomposition and off-gassing, but cure protocols that terminated at 250-300 °C generated void-free resin pucks without degradation. Thermogravimetric analysis revealed that cured resins were stable up to 400 °C and then rapidly degraded. TGA/FTIR and mass spectrometry results showed that the resins decomposed to phenols, isocyanic acid, and secondary decomposition products, including CO2. Char yields of cured resins under N2 ranged from 27 to 35%, while char yields in air ranged from 8 to 11%. These data suggest that resins of this type may potentially be recycled to parent phenols, creosol, and other alkylated creosols by pyrolysis in the presence of excess water vapor. The ability to synthesize these high temperature resins from a phenol (creosol) that can be derived from lignin, coupled with the potential to recycle the composites, provides a possible route to the production of sustainable, high-performance, thermosetting resins with reduced environmental impact.