Synthesis of zeolites Na-A and Na-X from tablet compressed and calcinated coal fly ash

The interactions between zeolite and two cellulose derivatives: A comprehensive analysis of liquid and solid phase properties

This study investigates the impact of cellulose-derived polymers, anionic carboxymethylcellulose (CMC), and cationic cellulose (CC) on the colloidal and thermal stability of zeolite Na-X materials. By exploring polymer adsorption onto Na-X surfaces and characterising the resultant materials, using FT-IR, XPS, SEM, PSD, CHN, and zeta potential, the research unveils how CMC and CC modify zeolite properties. This investigation elucidates the potential roles of these polymers in colloidal systems with zeolites, revealing their promise for crafting organic-inorganic materials. Additional insight was also provided by careful examination of the thermal stability (TGA-DSC) of the obtained cellulose/zeolite materials. Furthermore, the study distinguishes the different adsorption mechanisms of CMC and CC, with CMC relying on some weak interactions (H-bonding and van der Waals forces), while CC interacts mainly via electrostatic forces. Both CMC and CC can act as stabilizing agents, with CMC being more efficient and using both electrosteric and depletion stabilizations. Importantly, the concentration of CC plays a role in bridging flocculation, highlighting the concentration-dependent nature of the stabilization mechanism.

Unlocking the potential of Tunisian dam sediment: optimizing zeolite X synthesis via Taguchi and Box-Behnken methods for sustainable resource recovery and versatile applications

The Tunisian Lebna dam sediment was utilized to create the zeolite faujasite type Na-X. The aim of this investigation is to optimize the yield of Na-X zeolite using alkaline fusion hydrothermal treatment. Taguchi orthogonal array design was employed with nine trials to explore operating parameters including fusion temperature and time, activator type, and sediment type. The efficiency of alkaline fusion was evaluated using acid solubility. After dissolving the optimal alkali-fused sample in water, the Box-Behnken plan was used to identify the influence of L/S ratio, crystallization temperature, and time on zeolite Na-X yield. Rietveld analysis identified the mineral phases in the sediment as quartz (82.0%), calcite (8.8%), kaolinite (6.0), and illite (1.2%). With a NaOH activator, 850 °C fusion temperature for 30 min, 15 L/S ratio, and 75 °C crystallization temperature for 4 days, highly crystalline zeolite Na-X was created. FTIR, TGA, N2 adsorption-desorption isotherm, and X-ray diffraction were used to thoroughly describe this sample. The findings reveal the substantial zeolitization potential of the raw Lebna dam sediment, resulting in a high yield of zeolite Na-X.

Efficient Synthesis of 2D Mica Nanosheets by Solvothermal and Microwave-Assisted Techniques for CO2 Capture Applications

Mica, a commonly occurring mineral, has significant potential for various applications due to its unique structure and properties. However, due to its non-Van Der Waals bonded structure, it is difficult to exfoliate mica into ultrathin nanosheets. In this work, we report a rapid solvothermal microwave synthesis of 2D mica with short reaction time and energy conservation. The resulting exfoliated 2D mica nanosheets (eMica nanosheets) were characterized by various techniques, and their ability to capture CO₂ was tested by thermogravimetric analysis (TGA). Our results showed an 87% increase in CO₂ adsorption capacity with eMica nanosheets compared to conventional mica. Further characterization by Fourier-transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS), as well as first-principles calculations, showed that the high specific surface area and deposited K₂CO₃ layer contribute to the increased CO₂ adsorption on the mica nanosheets. These results speak to the potential of high-quality eMica nanosheets and efficient synthesis processes to open new avenues for new physical properties of 2D materials and the development of CO₂ capture technologies.

Ionic liquid [bmim] [TFSI] templated Na-X zeolite for the adsorption of (Cd2+, Zn2+), and dyes (AR, R6)

1-butyl-3-methylimidazolium bis(triflouromethylsufonyl)imide functionalization to Na-X zeolite (IFZ) is the primary goal of this study in order to evaluate its ability to remove heavy metals (Cd²⁺), (Zn²⁺), dyes Rhodamine 6G (R6), and Alizarin Red S (AR) from aqueous streams. IFZ was thoroughly examined using analytical techniques XRD, BET, FE-SEM, and FTIR, to better understand its physical and chemical properties. The surface area and the volume of pores (IFZ; 19.93 m²/g, 0.0544 cm³/g) were reduced in comparison to the parent zeolite (Na-X; 63.92 m²/g, 0.0884 cm³/g). According to SEM, the crystal structure of the zeolite (Na-X) has not been significantly altered by XRD analysis. The mechanism, kinetics, isotherms, and thermodynamic properties of adsorption were all studied using batch adsorption experiments under various operating conditions. IFZ adsorbs dyes (AR; 76.33 mg/g, R6; 65.85 mg/g) better than metal ions (Cd²⁺; 30.68 mg/g, Zn²⁺; 41.53 mg/g) in acidic conditions. The Langmuir isotherm and pseudo-second order models were found to be the most accurate models for equilibrium data. Adsorption is endothermic and spontaneous, as revealed by the thermodynamics of the process. The IFZ can be used in three (Cd²⁺), two (Zn²⁺), four (AR), and five (R6) cycles of desorption and regeneration. For these reasons, IL-modified zeolite can be used to remove multiple types of pollutants from water in one simple step.

Low-cost zeolitic carriers for delivery of hydroxychloroquine immunomodulatory agent with antiviral activity

The coronavirus pandemic prompted scientists to look for active pharmaceutical ingredients that could be effective in treating COVID-19. One of them was hydroxychloroquine, an antimalarial and immunomodulatory agent exhibiting antiviral activity. The anchoring of this drug on porous carriers enables control of its delivery to a specific place in the body, and thus increases bioavailability. In this work, we developed low-cost zeolitic platforms for hydroxychloroquine. The waste solution generated during zeolite production from fly ashes was used in the synthesis of Na-A and Na-X carriers at laboratory and technical scale. The materials were characterized by high purity and single mineral phase composition. The surface charge of zeolites varied from negative at pH 5.8, and 7.2, to positive at pH 1.2. All samples indicated good sorption ability towards hydroxychloroquine. The mechanism of drug adsorption was based on electrostatic interactions and followed the Freundlich model. Zeolitic carriers modified the hydroxychloroquine release profiles at conditions mimicking the pH of body fluids. The mode of drug liberation was affected by particle size distributions, morphological forms, and chemical compositions of zeolites. The most hydroxychloroquine controlled release at pH 5.8 for the Na-X material was noted, which indicates that it can enhance the drug therapeutic efficacy.

Synthesis of nano-crystalline zeolite-A and zeolite-X from Indian coal fly ash, its characterization and performance evaluation for the removal of Cs+ and Sr2+ from simulated nuclear waste

Phase pure zeolite-A and zeolite-X were synthesized using coal fly ash (CFA) obtained from Indian thermal power plants by employing alkali fusion method followed by hydrothermal technique. The fusion of fly ash with Na₂CO₃ was accomplished by heating at 800 °C/2 h by maintaining fly ash to Na₂CO₃ ratio at 1.2. The fused mass was found to be nepheline (Na₄Al₄Si₄O₁₆); and on subsequent treatment of the fused mass with 3 M NaOH under hydrothermal condition transformed to zeolite-A (Na₁₂Al₁₂Si₁₂O₄₈.27H₂O) and zeolite-X (Na₈₈Al₈₈Si₁₀₄O₃₈₄.194H₂O). The effluent solution from zeolite-A synthesis was utilized to prepare cancrinite. The zeolites were characterized by XRD, FTIR, TG-DTA, SEM and surface area of the powders were measured by BET technique. The specific surface area of the zeolite-A and zeolite-X were found to be 58.29 ± 0.20 and 164.34 ± 5.4 m²g^-1 respectively. The TG-DTA studies showed the conversion of nano-crystalline to micro-crystalline zeolites with loss of adsorbed water. The ion exchange capacities of these nano-crystalline zeolites were evaluated by using simulated nuclear waste solutions containing Cs⁺or Sr²⁺ ions. The adsorption capacity of zeolite-A was found to be 95.74 mg/g and 54.12 mg/g respectively for Sr²⁺ and Cs⁺ions. Similarly, zeolite-X shows the adsorption capacity of 93.14 mg/g and 53.14 mg/g respectively for Sr²⁺ and Cs⁺ ions.

The Promoter Role of Amines in the Condensation of Silicic Acid: A First-Principles Investigation

Though well-recognized, the molecular-level understanding of the multifunctional roles of amines in the condensation of polysilicic acids, which is one of the key processes in hydrothermal synthesis of zeolites, is still limited. Taking ethylamine as a prototype, we investigated the mechanism of polysilicic acid condensation in the existence of organic amines in aqueous solution with extensive first-principles-based calculations. Because of the high proton affinity, ethylamine exists as amine silicates and alters the subsequent condensation mechanisms from a 1-step lateral attack mechanism accompanied with simultaneous intermolecular proton transfer in neutral aqueous solution to a 2-step SN2-like mechanism. Specifically, the 5-coordinated Si species that were not observed on pathways of condensation in neutral solution are effectively stabilized by the ethylamine cations as intermediates, and the barriers for condensation of ortho-silicic acid are significantly reduced from 133 kJ/mol in neutral solution to 58 and 63 kJ/mol for formation of the 5-coordinated Si intermediate and proton transfer for water release, respectively. Similar variations of mechanisms and barriers for condensation were also observed in the formation of cyclic trimers as well as linear and cyclic tetramers of ortho-silicic acids. Based on these, it was proposed that apart from acting as structure-directing agents, pore fillers, and pH adjusters, organic amines can also function as promoters in the condensation of polysilicic acids.

Nutrient recovery from the digestate obtained by rumen fluid enhanced anaerobic co-digestion of sewage sludge and cattail: Precipitation by MgCl2 and ion exchange using zeolite

The aim of this study was to recover nutrients (NPK and other) from the liquid fraction of digestate obtained by rumen fluid enhanced anaerobic co-digestion of sewage sludge and cattail (Typha latifolia grass). Firstly, anaerobic digestion (AD) studies were performed to examine the biogas potential of selected substrates. The liquid fraction of digestate was then used in nutrient recovery experiments. Four methods were applied to recover nutrients: i) conventional struvite precipitation by MgCl₂, ii) simultaneous precipitation and ion exchange by Na-zeolite, and iii) two-step recovery using precipitation, followed by ion exchange with powdered or iv) granulated Na-zeolite. The products of nutrient recovery were characterised using different chemical methods and the cress seed germination test was performed to evaluate their fertility potential. The results show that co-digestion of sewage sludge with cattail enhanced biogas production by almost 50 vol%. The addition of rumen fluid positively contributed to the degradation of lignocellulosic materials and to biogas production. In all of the recovery methods tested, phosphorus was successfully recovered with efficiency of more than 99 wt%. Nitrogen recovery was less efficient than phosphorus recovery, 85-92 wt%. Simultaneous precipitation and ion exchange lowered nitrogen recovery efficiency compared to classical struvite precipitation, while sequential precipitation and ion exchange resulted in improvement. The most efficient method was two-step recovery using granulated zeolite. The precipitates consisted of different Mg and K-phosphates in quite irregular shapes. The struvite and K-struvite were detected in low quantities. The precipitates contained more than 25 wt% of macronutrients (NPK), exhibited effective utilization of nutrients by plants, and showed good fertility potential. Precipitate mixed with powdered Na-zeolite promises to be interesting for further agricultural use, as zeolite offers several potential improvements for soil. Both zeolites exhibited good performance in the recovery of K⁺ ions.

Utilization of red mud waste into mesoporous ZSM-5 for methylene blue adsorption-desorption studies

Red mud as industrial waste from bauxite was utilized as a precursor for the synthesis of mesoporous ZSM-5. A high concentration of iron oxide in red mud was successfully removed using alkali fusion treatment. Mesoporous ZSM-5 was synthesized using cetyltrimethylammonium bromide (CTABr) as a template via dual-hydrothermal method, and the effect of crystallization time was investigated towards the formation of mesopores. Characterization using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), N₂ adsorption-desorption, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) indicated the formation of cubic crystallite ZSM-5 with high surface area and mesopore volume within 6 h of crystallization. Increasing the crystallization time revealed the evolution of highly crystalline ZSM-5; however, the surface area and mesoporosity were significantly reduced. The effect of mesoporosity was investigated on the adsorption of methylene blue (MB). Kinetic and thermodynamic analysis of MB adsorption on mesoporous ZSM-5 was carried out at a variation of adsorption parameters such as the concentration of MB solution, the temperatures of solution, and the amount of adsorbent. Finally, methanol, 1-butanol, acetone, hydrochloric acid (HCl), and acetonitrile were used as desorbing agents to investigate the reusability and stability of mesoporous ZSM-5 as an adsorbent for MB removal.

Recycling of Waste Solution after Hydrothermal Conversion of Fly Ash on a Semi-Technical Scale for Zeolite Synthesis

Nowadays, using fly ash for zeolites production has become a well-known strategy aimed on sustainable development. During zeolite synthesis in a hydrothermal conversion large amount of post-reaction solution is generated. In this work, the solution was used as a substrate for Na-A and Na-X zeolites synthesis at laboratory and technical scale. Obtained materials were characterized using particle size analysis, X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), transmission electron microscopy (TEM), Fourier transformed infrared spectroscopy (FTIR), and nitrogen adsorption/desorption isotherm. Produced zeolites revealed high purity (>98%) and monomineral zeolitic phase composition. The SiO₂ content was in the range 39–42% and 40–38%, whereas Al₂O₃ content was 23–22% and 25–26% for Na-X and Na-A, respectively. TEM and BET analyses revealed Na-X zeolite pores were almost identical to commercial 13X with S_BET in the range 671–734 m²/g. FTIR indicated slight differences between materials obtained at laboratory and technical scale in Si-O-(Si/Al) bridges of the zeolitic skeleton. The results showed good replicability of the laboratory process in the larger scale. The proposed method allows for waste solution reusability with a view to highly pure zeolites production in line with circular economy assumptions.

Production of zeolitic materials in pilot scale based on coal ash for phosphate and potassium adsorption in order to obtain fertilizer

The use of different types of zeolites (X, Na-P1, and 4A) synthesized by different methods and scales were tested in this work to adsorb nutrients present in synthetic solutions and industrial effluents for later application as fertilizer. Modifications with calcium chloride were performed on the zeolite with the best performance to increase its adsorption capacity. The best performing zeolite was type X (ZXH) produced on a pilot scale by the hydrothermal process. Its adsorption capacity without modification was 149 mg P-PO₄/g zeolite and 349 mg K/g zeolite. With the change, there was a fourfold increase in these results, which were up to threefold higher than reported in the literature. The kinetic model that best characterized the adsorption process was the intraparticle diffusion model, and the equilibrium isotherm was that of Freundlich. The adsorption tests performed with industrial effluent showed high removal of the nutrients of interest (> 90% for PO₄^3- and > 95% for K⁺). The desorption tests with zeolites nutrient-loaded from synthetic solutions showed 13 to 24% PO₄^3- and 14 to 47% K⁺ release within 24 h, while for zeolite nutrient-loaded from effluent the release were 7 and 100% for PO₄^3- and K⁺, respectively. The results we obtained in this work indicated the potential use of zeolites in the treatment of effluent and its application as a fertilizer.

Immobilization of cesium in fly ash-silica fume based geopolymers with different Si/Al molar ratios

Geopolymers are considered as promising matrixes for waste solidification. However, the effects of the Si/Al molar ratio of geopolymer on the immobilization efficiencies for metal ions have not been fully studied and understood. In the present study, geopolymers with different Si/Al ratios were synthesized from coal fly ash and silica fume. Adsorption tests were conducted to evaluate their immobilization efficiencies for Cs⁺. The results indicated that geopolymer with low Si/Al ratio could have a better immobilization performance for Cs⁺ than that with high Si/Al ratio. High Si/Al ratio could contribute to a more compact structure of geopolymer. Each sorption process fitted better with the pseudo-second-order model, and all of them were governed by film diffusion. However, the diffusion mode was gradually closed to particle diffusion with the increase in the Si/Al ratio. Both Langmuir and Freundlich models could well fit the sorption data, and the free energy of each sorption process decreased with the increase in the Si/Al ratio according to D-R equation. The distribution of AlO₄ tetrahedron in the geopolymer structure plays a significant role in the immobilization of Cs⁺. Low Si/Al ratio could result in that more AlO₄ tetrahedrons distribute in the small rings (<eight-member), which has stronger locking effects on Cs⁺. However, high Si/Al ratio leads to the distribution of AlO₄ tetrahedrons mainly in larger rings (≥eight-member), and this could contribute to the high leaching amount of Cs⁺. In addition, high-temperature treatment could contribute to the formation of nepheline or pollucite in geopolymer matrix. These minerals locked Cs⁺ in their structures, and the leaching amount of Cs⁺ was reduced correspondingly from high levels (26.36%, 27.26%, and 66.92%) to very low levels (0.67%, 0.53%, and 0.95%).