Tuning Contact Line Dynamics and Deposition Patterns in Volatile Liquid Mixtures

Spreading of volatile droplets in a humidity-controlled environment

When a pure ethanol droplet is deposited on a dry, wettable and conductive substrate, it is expected to spread into a thin, uniform film. Here, we demonstrate that this uniform spreading behaviour can be altered significantly by controlling the ambient relative humidity. We show that higher relative humidity not only promotes faster spreading of the droplet, it also destabilizes the moving contact line, resulting in a fingering instability. We observe that these effects primarily emerge due to the hygroscopic nature of the pure droplet, which eventually leads to solutal-Marangoni effects. Additionally, heat transfer between the evaporating droplet and the underlying substrate also plays a crucial role in the overall dynamics. Thus, the overall spreading of a pure hygroscopic droplet is determined by a delicate interplay between solutal and thermal Marangoni effects.

Marangoni spreading on liquid substrates in new media art

With the advent of new media art, artists have harnessed fluid dynamics to create captivating visual narratives. A striking technique known as dendritic painting employs mixtures of ink and isopropanol atop paint, yielding intricate tree-like patterns. To unravel the intricacies of that technique, we examine the spread of ink/alcohol droplets over liquid substrates with diverse rheological properties. On Newtonian substrates, the droplet size evolution exhibits two power laws, suggesting an underlying interplay between viscous and Marangoni forces. The leading edge of the droplet spreads as a precursor film with an exponent of 3/8, while its main body spreads with an exponent of 1/4. For a weakly shear-thinning acrylic resin substrate, the same power laws persist, but dendritic structures emerge, and the texture of the precursor film roughens. The observed roughness and growth exponents (3/4 and 3/5) suggest a connection to the quenched Kardar-Parisi-Zhang universality class, hinting at the existence of quenched disorder in the liquid substrate. Mixing the resin with acrylic paint renders it more viscous and shear-thinning, refining the dendrite edges and further roughening the precursor film. At larger paint concentrations, the substrate becomes a power-law fluid. The roughness and growth exponents then approach 1/2 and 3/4, respectively, deviating from known universality classes. The ensuing structures have a fractal dimension of 1.68, characteristic of diffusion-limited aggregation. These findings underscore how the nonlinear rheological properties of the liquid substrate, coupled with the Laplacian nature of Marangoni spreading, can overshadow the local kinetic roughening of the droplet interface.

Disordered Convolution Region of P(VDF-TrFE) Piezoelectric Nanoparticles: The Core of Sono-Piezo Dynamic Therapy

The recent focus on P(VDF-TrFE) material in biomedical engineering stems from its outstanding mechanical properties and biocompatibility. However, its application in sono-piezo dynamic therapy (SPDT) has been relatively unexplored. In this study, we developed composite piezoelectric nanoparticles (rPGd NPs@RGD) based on recrystallized P(VDF-TrFE) particles, which offer dual capabilities of MRI imaging and targeted treatment for brain gliomas. SEM observations of P(VDF-TrFE) particles in the disordered convolution region (DCR) revealed recrystallization, representing the polymer chain structure and particle polarity. In comparison to nonrecrystallized nanoparticles, rPGd NPs@RGD exhibited remarkable stability and biocompatibility. Under ultrasound excitation, they generated significantly higher levels of reactive oxygen species, effectively inhibiting tumor cell proliferation, invasion, and migration. rPGd NPs@RGD demonstrated excellent MRI imaging capabilities and antitumor activity in U87 tumor-bearing mice. This study highlights the remarkable SPDT abilities of the developed nanoparticles, attributed to the microscopic morphological changes in the DCR that increase the nanoparticle's polarity and thus boost its potential for SPDT. This research opens new possibilities for utilizing P(VDF-TrFE) materials in advanced biomedical applications.

Volatile Droplets on Water are Sculpted by Vigorous Marangoni-Driven Subphase Flow

The shapes of highly volatile oil-on-water droplets become strongly asymmetric when they are out of equilibrium. The unsaturated organic vapor atmosphere causes evaporation and leads to a strong Marangoni flow in the bath, unlike that previously seen in the literature. Inspecting these shapes experimentally on millisecond and submillimeter time and length scales and theoretically by scaling arguments, we confirm that Marangoni-driven convection in the subphase mechanically stresses the droplet edges to an extent that increases for organic droplets of smaller contact angle and accordingly smaller thickness. The viscous stress generated by the subphase overcomes the thermodynamic Laplace pressure. The oil droplets develop copious regularly spaced fingers, and these fingers develop spike-shaped and branched treelike structures. Unlike this behavior for single-component (surfactant-free) oil droplets, droplets composed of two miscible (surfactant-free) organic liquids develop a rim of the less volatile component along the droplet perimeter, from which jets of monodisperse smaller droplets eject periodically due to the Rayleigh-Plateau instability. When evaporation shrinks droplets to μm size, their shapes fluctuate chaotically, and ellipsoidal shapes rupture into smaller daughter droplets when subphase convection flow pulls them in opposite directions. The shape of the evaporating oil droplets is kneaded and sculpted by vigorous flow in the water subphase.

Scalloped pattern deposition during the spreading and drying of polymer droplets

Droplets containing polyvinylpyrrolidone (PVP) dissolved in ethanol display a distinctive scalloped pattern at the rim while spreading and drying on a high-energy surface. Two distinct spreading regimes are observed, leading to the formation of a thin film with a uniform height that extends from the original droplet. An experimental study indicates polymer accumulation at the edge containing trace water, resulting in a surface tension gradient across the droplet, enhancing the droplet's spreading. This fast-spreading film develops a ridge at the contact line and becomes unstable. The influence of evaporation within the droplet shows no significant effect on the wavelength of the instability. Instead, the magnitude of the surface tension gradient and the surface energy of the substrate emerge as the dominant factors influencing the instability. This observation is validated by saturating the environment surrounding the droplet with ethanol vapour to reduce evaporation or employing solvents with low vapour pressure. Additionally, PVP in ethanol droplets deposited on hydrophobic substrates demonstrate a stable and pinned contact line, contrasting the behaviour observed on high-energy surfaces. By identifying the critical overlap concentration of the polymer, the transitional threshold between the scalloped instability and ringlike morphology is determined. The scalloped instability can be suppressed by removing residual water from the solution, eliminating the surface tension gradient, indicating that Marangoni forces are the underlying cause of the observed instability. The long-wave evolution equation, assuming a constant Marangoni shear flow, accurately predicts the most unstable wavelength, demonstrating good agreement with experimental observations.

Evaporation of alcohol droplets on surfaces in moist air

Droplets of alcohol-based formulations are common in applications from sanitizing sprays to printing inks. However, our understanding of the drying dynamics of these droplets on surfaces and the influence of ambient humidity is still very limited. Here, we report the drying dynamics of picoliter droplets of isopropyl alcohol deposited on a surface under controlled humidity. Condensation of water vapor in the ambient environment onto alcohol droplets leads to unexpectedly complex drying behavior. As relative humidity (RH) increases, we observed a variety of phenomena including enhanced spreading, nonmonotonic changes in the drying time, the formation of pancake-like shapes that suppress the coffee-ring effect, and the formation of water-rich films around an alcohol-rich drop. We developed a lubrication model that accounts for the coupling between the flow field within the drop, the shape of the drop, and the vapor concentration field. The model reproduces many of the experimentally observed morphological and dynamic features, revealing the presence of unusually large spatial compositional gradients within the evaporating droplet and surface-tension-gradient-driven flows arising from water condensation/evaporation at the surface of the droplet. One unexpected feature from the simulation is that water can evaporate and condense concurrently in different parts of the drop, providing fundamental insights that simpler models based on average fluxes lack. We further observed rim instabilities at higher RH that are well-described by a model based on the Rayleigh-Plateau instability. Our findings have implications for the testing and use of alcohol-based disinfectant sprays and printing inks.

Evaporation-induced fractal patterns: A bridge between uniform pattern and coffee ring

HYPOTHESIS

The rich variety of patterns induced by evaporating drops containing particles has significant guidance for coating processes, inkjet printing, and nanosemiconductors. However, most existing works construct a uniform pattern by suppressing the coffee ring effect, and establishing the connection between them is still an academic challenge.

EXPERIMENTS

We report uniform, polygonal, and coffee ring patterns obtained by adjusting the solute concentration that sets in when an ethanol drop with dissolved ibuprofen is deposited on a silicon wafer.

FINDINGS

Pattern formation involves rich hydrodynamic events: spreading, evaporative instability, dewetting, film formation, and particle deposition. Based on the distinct multiscale properties, this series of patterns is directly connected from the perspective of fractal geometry, which allows us to name them "fractal deposition patterns". A theoretical model considering film stability is established to explain the mechanism behind pattern formation, which is well verified by experiments. This work has presented a unique strategy that can directly connect uniform, polygonal, and coffee ring patterns under the same physics, hoping to provide instructive guidance for practical applications.

Wall-Confined Spreading Dynamics on the Surface of Surfactant Solution

A liquid spreading over another is a universal physical process in the nature, which was investigated by the scaling law to reveal the underlying mechanical mechanism over the decades. However, scaling laws are restricted to piecewise physical stages, respectively. It is a challenge to present a full physical picture for a dynamic spreading process covering a wide-spectrum speed. We propose a general wall-confined spreading dynamics (WCSD) model originating from molecular kinetic theory (MKT). It creatively illustrates the order and domination between driving energy and energy dissipation (or transfer) using a phase diagram according to theory and experiments. This work reveals the deep mechanical mechanism of WCSD which provides an indirect guidance on the solution processing methods of two-dimensional molecular crystals (2DMCs) growth.

Marangoni spreading and contracting three-component droplets on completely wetting surfaces

SignificanceThe shape and dynamics of small sessile droplets are dictated by capillary forces. For liquid mixtures, evaporation adds spatio-temporal modulation to these forces that can either enhance or inhibit droplet spreading, depending on the direction of the resulting Marangoni flow. This work experimentally and numerically demonstrates the coexistence of two antagonistic Marangoni flows in a ternary mixture. Played against each other, they can choreograph a boomerang-like wetting motion: Droplets initially rapidly spread, then contract into a compact cap shape. While such a behavior has been impossible in wetting scenarios of simple liquids, it enables spread-retract-remove surface processing with the addition of a single small liquid volume, demonstrated here in a surface-cleaning experiment.

Evaporation of Binary-Mixture Liquid Droplets: The Formation of Picoliter Pancakelike Shapes

Small multicomponent droplets are of increasing importance in a plethora of technological applications ranging from the fabrication of self-assembled hierarchical patterns to the design of autonomous fluidic systems. While often far away from equilibrium, involving complex and even chaotic flow fields, it is commonly assumed that in these systems with small drops surface tension keeps the shapes spherical. Here, studying picoliter volatile binary-mixture droplets of isopropanol and 2-butanol, we show that the dominance of surface tension forces at small scales can play a dual role: Minute variations in surface tension along the interface can create Marangoni flows that are strong enough to significantly deform the drop, forming micron-thick pancakelike shapes that are otherwise typical of large puddles. We identify the conditions under which these flattened shapes form and explain why, universally, they relax back to a spherical-cap shape toward the end of drop lifetime. We further show that the formation of pancakelike droplets suppresses the "coffee-ring" effect and leads to uniform deposition of suspended particles. The quantitative agreement between theory and experiment provides a predictive capability to modulate the shape of tiny droplets with implications in a range of technologies from fabrication of miniature optical lenses to coating, printing, and pattern deposition.

Wetting of Two-Component Drops: Marangoni Contraction Versus Autophobing

The wetting properties of multicomponent liquids are crucial to numerous industrial applications. The mechanisms that determine the contact angles for such liquids remain poorly understood, with many intricacies arising due to complex physical phenomena, for example, due to the presence of surfactants. Here, we consider two-component drops that consist of mixtures of vicinal alkanediols and water. These diols behave surfactant-like in water. However, the contact angles of such mixtures on solid substrates are surprisingly large. We experimentally reveal that the contact angle is determined by two separate mechanisms of completely different nature, namely, Marangoni contraction (hydrodynamic) and autophobing (molecular). The competition between these effects can even inhibit Marangoni contraction, highlighting the importance of molecular structures in physico-chemical hydrodynamics.

Increasing aspect ratio of particles suppresses buckling in shells formed by drying suspensions

Solvent evaporation in unpinned droplets of colloidal suspensions leads to the formation of porous shells which buckle under the pressure differential imposed by drying. We investigate the role of aspect ratio of rod-shaped particles in suppressing such buckling instabilities. Longer, thinner rods pack into permeable shells with consequently lower Darcy's pressure and thus avoid buckling.

Evaporating droplets on oil-wetted surfaces: Suppression of the coffee-stain effect

The evaporation of suspension droplets is the underlying mechanism in many surface-coating and surface-patterning applications. However, the uniformity of the final deposit suffers from the coffee-stain effect caused by contact line pinning. Here, we show that control over particle deposition can be achieved through droplet evaporation on oil-wetted hydrophilic surfaces. We demonstrate by flow visualization, theory, and numerics that the final deposit of the particles is governed by the coupling of the flow field in the evaporating droplet, the movement of its contact line, and the wetting state of the thin film surrounding the droplet. We show that the dynamics of the contact line can be tuned through the addition of a surfactant, thereby controlling the surface energies, which then leads to control over the final particle deposit. We also obtain an analytical expression for the radial velocity profile which reflects the hindering of the evaporation at the rim of the droplet by the nonvolatile oil meniscus, preventing flow toward the contact line, thus suppressing the coffee-stain effect. Finally, we confirm our physical interpretation by numerical simulations that are in qualitative agreement with the experiment.