High-Performance Photoinitiating Systems for Free Radical Photopolymerization. Application to Holographic Recording

A Review on Modeling Cure Kinetics and Mechanisms of Photopolymerization

Photopolymerizations, in which the initiation of a chemical-physical reaction occurs by the exposure of photosensitive monomers to a high-intensity light source, have become a well-accepted technology for manufacturing polymers. Providing significant advantages over thermal-initiated polymerizations, including fast and controllable reaction rates, as well as spatial and temporal control over the formation of material, this technology has found a large variety of industrial applications. The reaction mechanisms and kinetics are quite complex as the system moves quickly from a liquid monomer mixture to a solid polymer. Therefore, the study of curing kinetics is of utmost importance for industrial applications, providing both the understanding of the process development and the improvement of the quality of parts manufactured via photopolymerization. Consequently, this review aims at presenting the materials and curing chemistry of such ultrafast crosslinking polymerization reactions as well as the research efforts on theoretical models to reproduce cure kinetics and mechanisms for free-radical and cationic photopolymerizations including diffusion-controlled phenomena and oxygen inhibition reactions in free-radical systems.

Printing ink related chemicals, including synthetic phenolic antioxidants, organophosphite antioxidants, and photoinitiators, in printing paper products and implications for human exposure

Although synthetic antioxidants (AOs) and photoinitiators (PIs) are known to be used in printing inks, there are little data on residual concentrations in printing paper products. In the present study, twenty-five PIs, ten AOs, and six transformation products were analyzed in two types of printing paper products, magazines and paperboard food packaging materials, both of which are unavoidable everyday products in our life. Nine AOs and six transformation products can be detected in food packaging materials with total concentrations (geometric mean, GM) of 1.16 × 10⁴ ng/dm². Twenty-two PIs were detected in food packaging materials with total concentrations (GM) of 1.76 × 10⁴ ng/dm². These chemicals were also detected in magazines, albeit at low concentrations (GM of AOs: 466 ng/dm², GM of PIs: 1.17 × 10³ ng/dm²). Magazine front covers were found to have much higher concentrations of the target compounds than magazine inside pages. Tris(2,4-di-tert-butylphenyl) phosphate (AO168O), 2,6-di-tert-butyl-4-methylphenol (BHT), bisphenol A (BPA), and benzophenone (BP) were among the predominant chemicals in those printing paper products. Preliminary calculations suggest that dermal exposure to AOs (GM: 6.25 ng/day) and PIs (GM: 17.0 ng/day) via contact with printing paper products is a minor exposure pathway compared to food intake/dust ingestion and is exceedingly unlikely to cause adverse health effects.

Tailoring a hybrid three-component photoinitiating system for 3D printing

In the field of additive manufacturing DLP vat technologies are promising 3D printing techniques. The need of highly efficient photoiniating systems drives us to the development of photocyclic 3-component initiators. In order to improve the 3D printing sensitivity, we present in this paper the use of synthesized clay to tune up the photochemistry underlying the initiating radical production. Therefore, a three-component initiating system, based on a cationic dye, two coinitiators and with a clay filler suitable for DLP 3D printing of acrylate resins leading to high quality of parts and low printing time, is developed.

Study of the Effect of Methyldiethanolamine Initiator on the Recording Properties of Acrylamide Based Photopolymer

The use of Holographic Optical Elements (HOEs) in applications, such as in light shaping and redirection, requires certain characteristics such as a high Diffraction Efficiency, low angular selectivity and stability against UV damage. In order to maximize the performance of the HOEs, photosensitive materials are needed that have been optimised for the characteristics that are of particular importance in that application. At the core of the performance of these devices is the refractive index modulation created during holographic recording. Typically, a higher refractive index modulation will enable greater light Diffraction Efficiency and also operation with thinner devices, which in turn decreases the angular selectivity and the stability of the refractive index modulation introduced during recording, which is key to the longevity of the device. Solar concentrators based on volume HOEs can particularly benefit from thinner devices, because, for a solar concentrator to have a high angular working range, thinner photopolymer layers with a smaller angular selectivity are required. This paper presents an optimisation of an acrylamide-based photopolymer formulation for an improved refractive index modulation and recording speed. This was achieved by studying the effect of the concentration of acrylamide and the influence of different initiators in the photopolymer composition on the diffraction efficiency of holographic gratings. Two initiators of different molecular weights were compared: triethanolamine (TEA) and methyldiethanolamine (MDEA). A fivefold increase in the rate of grating formation was achieved through the modification of the acrylamide concentration alone, and it was also found that holograms recorded with MDEA as the initiator performed the best and recorded up to 25% faster than a TEA-based photopolymer. Finally, tests were carried out on the stability of the protected and unprotected photopolymer layers when subjected to UV light. The properties exhibited by this photopolymer composition make it a promising material for the production of optical elements and suitable for use in applications requiring prolonged exposure to UV light when protected by a thin melinex cover.

Occurrence of multiple classes of emerging photoinitiators in indoor dust from E-waste recycling facilities and adjacent communities in South China and implications for human exposure

Photoinitiators (PIs) are indispensable additives in photopolymerization. PI-containing consumables, such as adhesives, coatings, UV-cured inks and light-sensitive materials, are widely used in various electronic products. Nevertheless, there is no information concerning the identification of PIs as emerging contaminants from e-waste recycling. In this study, 25 PIs, including 9 benzophenones (BZPs), 8 amine coinitiators (ACIs), 4 thioxanthones (TXs) and 4 phosphine oxides (POs), were analyzed in indoor dust from typical e-waste recycling facilities and adjacent rural communities, as well as from control urban communities. All 25 target PIs were detected in e-waste dust, while only 17 and 15 of the 25 target PIs were detected in local home dust and urban home dust, respectively. The PIs detected in all dust samples were dominated by BZPs and POs, followed by ACIs and TXs. Most PIs exhibited significantly higher levels in e-waste dust than local or urban home dust. The influence of PI contamination on the local household environment by dust diffusion and transport from near e-waste recycling facilities may be lower due to the low volatility of most PIs. Characteristic composition profiles of PIs for indoor dust from the e-waste recycling area were identified and compared to those from the control area. Significant correlations were found among almost all the frequently detected PIs in the e-waste dust, indicating their similar application in electronic products and common emission from e-waste recycling. The estimated daily intakes of PIs via dust ingestion for the e-waste dismantling workers, as determined by using Monte Carlo analysis, were several times higher than those for the local adult residents and the general urban adult residents, which should be an emerging concern. To the best of our knowledge, this is the first report showing that e-waste dismantling/recycling activities lead to largely common releases of a wide range of multiple classes of PIs.

A new safranin based three-component photoinitiating system for high resolution and low shrinkage printed parts via digital light processing

Additive manufacturing or 3D printing has attracted the interest of researchers in industry and academia because of its outstanding features. In this study, a new three-component photoinitiating system (PIS) consisting of safranin O (SFH⁺), thiol derivatives and diphenyl iodonium salt was used for the free radical photopolymerization of a diacrylate monomer (SR349) in DLP 3D printing. The photoinitiating characteristics of this PIS were evaluated and advantageously compared to those of a conventional PI (TPO) by using RT-FTIR. It is shown that the proposed PIS could be used as an efficient PIS for free radical photopolymerization. In addition, the resolution and shrinkage of printed parts in the presence of this three-component PIS were measured and compared to those printed using TPO as a photoinitiator. The resolution of printed parts was determined by using SEM and profilometry techniques. In addition, photorheometry was used to evaluate the linear shrinkage of samples. Moreover, the initiating mechanism of the three-component PIS was studied by using laser flash photolysis (LFP). A photocyclic mechanism was outlined for the three-component PIS which demonstrated this mechanism would be very beneficial for DLP 3D printing.

The resolution and shrinkage of DLP 3D printed parts improve remarkably when SFH⁺/RSH/IOD⁺ is used as a photoinitiating system.

Identification of Photoinitiators, Including Novel Phosphine Oxides, and Their Transformation Products in Food Packaging Materials and Indoor Dust in Canada

Although photopolymerization is generally considered a green technology, the contamination of foodstuffs by photoinitiators (PIs), an essential component of photopolymerization systems, has recently attracted notice. Despite this interest, little attention has been paid to PI contamination in the environment. To date, only one study, performed in China, has reported the occurrence of PIs in the environment. In the present study, the occurrence of 25 PI additives with discrete molecular structures was investigated in food packaging materials and indoor dust. The PIs studied here include benzophenones (BZPs), thioxanthones (TXs), amine co-initiators (ACIs), and novel phosphine oxides (POs). Twenty-four PIs were detected in food packaging materials. Total concentrations of PIs (∑PIs) ranged between 122 and 44 113 ng/g, with a geometric mean (GM) of 3375 ng/g. The photodegradation of PIs in food packaging materials was investigated for the first time, and the half-lives of PIs in these materials were found to range from 32 to 289 h. These 24 PIs were also detected in indoor dust samples (GM of ∑PIs = 1483 ng/g). The relative abundances of different PIs were found to vary between the packaging materials and the indoor dust, which is attributed in part to the different stabilities of different PIs under simulated sunlight. Using standards synthesized in our lab, four TX transformation products (GM: 34.8 ng/g) were also detected in indoor dust. The concentrations of the transformation products were higher than the concentrations of the parent chemicals in indoor dust. Thus, further studies exploring human exposure to TXs should include these transformation products to avoid underestimation. This is the first report of PIs and relevant transformation products in the indoor environment in North America.

The role of ketyl radicals in free radical photopolymerization: new experimental and theoretical insights

In this work, the role of ketyl radicals produced by the abstraction of a hydrogen from an amine by a thioxanthone-based photoinitiator is considered within the scope of the free radical photopolymerization process.

Organometallic vs organic photoredox catalysts for photocuring reactions in the visible region

Recent progresses achieved in terms of synthetic procedures allow now the access to polymers of well-defined composition, molecular weight and architecture. Thanks to these recent progresses in polymer engineering, the scope of applications of polymers is far wider than that of any other class of material, ranging from adhesives, coatings, packaging materials, inks, paints, optics, 3D printing, microelectronics or textiles. From a synthetic viewpoint, photoredox catalysis, originally developed for organic chemistry, has recently been applied to the polymer synthesis, constituting a major breakthrough in polymer chemistry. Thanks to the development of photoredox catalysts of polymerization, a drastic reduction of the amount of photoinitiators could be achieved, addressing the toxicity and the extractability issues; high performance initiating abilities are still obtained due to the catalytic approach which regenerates the catalyst. As it is a fast-growing field, this review will be mainly focused on an overview of the recent advances concerning the development of organic and organometallic photoredox catalysts for the photoreticulation of multifunctional monomers for a rapid and efficient access to 3D polymer networks.

Spectroscopic Studies of the Interactions between a Cationic Cyanine Dye and a Synthetic Phyllosilicate: From Photophysics to Hybrid Materials

The interaction of the cationic organic dye Astrazon orange R (AO-R) with the synthetic phyllosilicate Laponite leads to very interesting hybrid materials. Indeed, the Laponite nanoparticles modify the photophysical properties of AO-R, inducing a stabilization of its excited emissive state by preventing ultrafast isomerization. The long-lived emissive clay-dye hybrid complex can be used to develop efficient photoinitiating systems, leading to organic-inorganic hybrid crosslinked polymer materials.

Isomerization controlled photopolymerization: effect of dye photophysics on photoinitiation efficiency

The efficiency of free radical polymerization by photoinitiating systems based on two Astrazon orange cyanine dyes was shown to be directly related to the isomerization process of the dye in the excited states. The impact of resin viscosity on photopolymerization reactions was measured and related to the overall radical quantum yields. The quantum yields were calculated according to the photocyclic behaviour of the initiating systems based on the Astrazon orange dyes. These dyes are characterized by a viscosity dependent photophysics, which leads to an isomerization-diffusion-controlled photopolymerization. Besides this demonstration, Astrazon orange dyes appeared to be very good candidates for free radical photopolymerization in the visible, presenting high absorption coefficient, low cost and good sensitivity.

Optimization of a Safranine O three-component photoinitiating system for use in holographic recording

The coupling between a holographic resin, combining multiple monomers and additives, with photoinitiating systems (PIS) is not straightforward. In this paper, a classic PIS based on Safranine O (SFH+) as dye, an amine (ethyl-4-(dimethylamino)benzoate) as electron donor, and a triazine derivative (2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine) as electron acceptor for holographic recording was studied using time-resolved spectroscopic experiments. By taking into account the viscosity of the matrix, a method to evaluate the overall quantum yield of radicals released is proposed and the contribution of singlet and triplet excited states of SFH+ in the formation of radicals is evaluated. Then the corresponding photopolymerization efficiencies of the PIS, studied by real-time FTIR, are compared with holographic recording experiments: this system allows the formation of a hologram with high diffraction efficiency (0.9) in 3 s of irradiation time. It is shown that besides holographic resin formulation, the photochemistry of PIS also impacts the hologram formation.

Thiol-ene and photo-cleavage chemistry for controlled presentation of biomolecules in hydrogels

Hydrogels have emerged as promising scaffolds in regenerative medicine for the delivery of biomolecules to promote healing. However, increasing evidence suggests that the context that biomolecules are presented to cells (e.g., as soluble verses tethered signals) can influence their bioactivity. A common approach to deliver biomolecules in hydrogels involves physically entrapping them within the network, such that they diffuse out over time to the surrounding tissues. While simple and versatile, the release profiles in such system are highly dependent on the molecular weight of the entrapped molecule relative to the network structure, and it can be difficult to control the release of two different signals at independent rates. In some cases, supraphysiologically high loadings are used to achieve therapeutic local concentrations, but uncontrolled release can then cause deleterious off-target side effects. In vivo, many growth factors and cytokines are stored in the extracellular matrix (ECM) and released on demand as needed during development, growth, and wound healing. Thus, emerging strategies in biomaterial chemistry have focused on ways to tether or sequester biological signals and engineer these bioactive scaffolds to signal to delivered cells or endogenous cells. While many strategies exist to achieve tethering of peptides, protein, and small molecules, this review focuses on photochemical methods, and their usefulness as a mild reaction that proceeds with fast kinetics in aqueous solutions and at physiological conditions. Photo-click and photo-caging methods are particularly useful because one can direct light to specific regions of the hydrogel to achieve spatial patterning. Recent methods have even demonstrated reversible introduction of biomolecules to mimic the dynamic changes of native ECM, enabling researchers to explore how the spatial and dynamic context of biomolecular signals influences important cell functions. This review will highlight how two photochemical methods have led to important advances in the tissue regeneration community, namely the thiol-ene photo-click reaction for bioconjugation and photocleavage reactions that allow for the removal of protecting groups. Specific examples will be highlighted where these methodologies have been used to engineer hydrogels that control and direct cell function with the aim of inspiring their use in regenerative medicine.