Invariable resistance of conductive nanocomposite over 30% strain

Interfacial Capillary Spooling of Conductive Polyurethane-Silver Core-Sheath (PU@Ag) Microfibers for Highly Stretchable Interconnects

Conductive fibers are core materials in textile electronics for the sustainable operation of devices under mechanical stimuli. Conventional polymer-metal core-sheath fibers were employed as stretchable electrical interconnects. However, their electrical conductivity is severely degraded by the rupture of metal sheaths at low strains. Because the core-sheath fibers are not intrinsically stretchable, designing a stretchable architecture of interconnects based on the fibers is essential. Herein, we introduce nonvolatile droplet-conductive microfiber arrays as stretchable interconnects by employing interfacial capillary spooling, motivated by the reversible spooling of capture threads in a spider web. Polyurethane (PU)-Ag core-sheath (PU@Ag) fibers were prepared by wet-spinning and thermal evaporation. When the fiber was placed on a silicone droplet, a capillary force was generated at their interface. The highly soft PU@Ag fibers were fully spooled within the droplet and reversibly uncoiled when a tensile force was applied. Without mechanical failures of the Ag sheaths, an excellent conductivity of 3.9 × 10⁴ S cm^-1 was retained at a strain of 1200% for 1000 spooling-uncoiling cycles. A light-emitting diode connected to a multiarray of droplet-PU@Ag fibers exhibited stable operation during spooling-uncoiling cycles.

Extremely Robust and Multifunctional Nanocomposite Fibers for Strain-Unperturbed Textile Electronics

Textile electronics are needed that can achieve strain-unaltered performance when they undergo irregular and repeated strain deformation. Such strain-unaltered textile electronics require advanced fibers that simultaneously have high functionalities and extreme robustness as fabric materials. Current synthetic nanocomposite fibers based on inorganic matrix have remarkable functionalities but often suffer from low robustness and poor tolerance against crack formation. Here, we present a design for a high-performance multifunctional nanocomposite fiber that is mechanically and electrically robust, which was realized by crosslinking titanium carbide (MXene) nanosheets with a slide-ring polyrotaxane to form an internal mechanically-interlocked network. This inorganic matrix nanocomposite fiber featured distinct strain-hardening mechanical behavior and exceptional load-bearing capability (toughness approaching 60 MJ m^-3 and ductility over 27%). It retained 100% of its ductility after cyclic strain loading. Moreover, the high electrical conductivity (>1.1 × 10⁵ S m^-1 ) and electrochemical performance (>360 F cm^-3 ) of the nanocomposite fiber can be well retained after subjecting the fiber to extensive (>25% strain) and long-term repeated (10 000 cycles) dimensional changes. Such superior robustness allowed for the fabrication of the nanocomposite fibers into various robust wearable devices, such as textile-based electromechanical sensors with strain-unalterable sensing performance and fiber-shaped supercapacitors with invariant electrochemical performance for 10 000 strain loading cycles.

Smart Quantum Tunneling Composite Sensors to Monitor FKM and FFKM Seals

Operators of industrial machinery relentlessly pursue improving safety, increasing productivity, and minimizing unplanned downtime. Elastomer seals are ubiquitous components of this machinery. In general, static seals are designed to be compressed at a fixed level of compression, taking gland geometry, loading condition, temperature range of operation, fluid media exposure, and other factors into account to ensure the safe operation of equipment. Over time, seals experience compression set, chemical-induced swelling, erosion, and other phenomena which can compromise the compressive force generated by the seal and cause leaking. This is particularly important in critical applications, where high pressure, high temperature, and aggressive media are present, and fluorinated elastomers are common materials for seals. Further, changes in operating conditions at manufacturing plants, either intentional or through regular process variation, create unknown operating conditions for seals. This unknown and variable application environment makes seal performance hard to predict. Therefore, machinery utilizing seals is, at best, serviced preventatively at certain intervals, where seals are removed, and the remaining useful life of the seal is unknown. This leads to unnecessary machinery downtime and increases consumable costs for manufacturers. In the worst case, the seal is run to failure, creating machinery and plant safety concerns. Both scenarios are undesirable for manufacturers using industrial machinery. This paper reports on the development of "smart" intrinsic self-sensing seals, which enable performance monitoring of the compression behavior of seals while in use. In addition, this paper examines quantum tunneling elastomeric composites (QTC) to demonstrate a method of component performance monitoring by modifying the underlying elastomeric material itself. This paper studies QTC sensor-based fluorinated (FKM) and per-fluorinated (FFKM) compositions, which are modified to incorporate varying levels of carbon nanostructure (CNS) material. The resulting seal's resistive properties are shown to be a function of the level of compression, the first time this phenomenon has been demonstrated in high-performing FKM and FFKM seal materials.