Gradient cell-structured high-entropy alloy with exceptional strength and ductility

Strengthening gold with dispersed nanovoids

Materials often fail prematurely or catastrophically under load while containing voids, posing a challenge to materials manufacturing. We found that a metal (gold) containing spherical voids with a fraction of up to 10% does not fracture prematurely in tension when the voids are shrunk to the submicron or nanometer scale. Instead, the dispersed nanovoids increase the strength and ductility of the material while simultaneously reducing its weight. Apart from the suppressed stress or strain concentration, such structure provides enormous surface area and promotes surface-dislocation interactions, which enable strengthening and additional strain hardening and thus toughening. Transforming voids from crack-like detrimental defects into a beneficial "ingredient" provides an inexpensive and environmentally friendly approach for the development of a new class of lightweight, high-performance materials.

Machine Learning-Based Design of Superhard High-Entropy Nitride Coatings

Limited by the inefficiency of the conventional trial-and-error method and the boundless compositional design space of high-entropy alloys (HEAs), accelerating the discovery of superior-performing high-entropy nitride (HEN) coatings remains a formidable challenge. Herein, the superhard HEN coatings were designed and prepared using the rapidly developing data-driven model machine learning (ML). A database containing hardness and different features of HEN coatings was established and categorized into four subsets covering the information on composition, composition-physical descriptors, composition-technique parameters, and composition-physical descriptors-technique parameters. Feature engineering was employed to reduce dimensionality and interpret the impact of features on the evolution of hardness. Both root mean squared error (RMSE) and decision coefficient (R2) were applied to assess the predictive accuracy of ML models with different subsets, proportions of test set, and algorithms. The model with best predicted performance was used to explore superhard HEN coatings in a predefined virtual space. Among the generated 5-/6-/7-/8-component (excluding N) systems, the coating possessing highest hardness was individually selected for further preparation. Four newly prepared coatings achieved the superhard level with an average prediction error of 7.83%. The morphology, chemical composition, structure, and hardness of the newly prepared coatings were discussed. The nanocrystal-amorphous nanocomposite structure of the novel AlCrNbSiTiN coating with the highest hardness of 45.77 GPa was revealed. The results demonstrated that ML can effectively guide the design and composition optimization of superb-performance protective HEN coatings.

Clarifying the four core effects of high-entropy materials

High-entropy materials emerged as a field of research in 2004, when the first research on high-entropy alloys was published. The scope was soon expanded from high-entropy alloys to medium-entropy alloys, as well as to ceramics, polymers and composite materials. A fundamental understanding on high-entropy materials was proposed in 2006 by the 'four core effects' - high-entropy, severe-lattice-distortion, sluggish-diffusion and cocktail effects - which are often used to describe and explain the mechanisms of various peculiar phenomena associated with high-entropy materials. Throughout the years, the effects have been examined rigorously, and their validity has been affirmed. This Perspective discusses the fundamental understanding of the four core effects in high-entropy materials and gives further insights to strengthen the understanding for these effects. All these clarifications are believed to be helpful in understanding low-to-high-entropy materials as well as to aid the design of materials when studying new compositions or pursuing their use in applications.

Shearing brittle intermetallics enhances cryogenic strength and ductility of steels

Precipitates are crucial for crafting mechanically strong metallic materials. In this work, we report the dislocation cutting of B2 (ordered body-centered cubic) nanoprecipitates, typically considered nonshearable intermetallics, in a lightweight compositionally complex steel during cryogenic tensile loading. Shearing is enabled by the high strength level for dislocation glide within the austenitic matrix, attributed to the substantial strengthening from subnanoscale local chemical ordering zones and the pronounced solid solution strengthening from the multiprincipal elements in the matrix. This mechanism not only harnesses the intense strengthening and strain hardening provided by otherwise impenetrable brittle nanoprecipitates but also introduces ductility through their sequential shearing with ongoing deformation. Our steel thus showcases ultrahigh cryogenic tensile strength up to 2 gigapascal at a remarkable tensile elongation of 34%. This study reveals a new strategy for designing high-performance structural materials.

Overcoming strength-ductility tradeoff with high pressure thermal treatment

Conventional material processing approaches often achieve strengthening of materials at the cost of reduced ductility. Here, we show that high-pressure and high-temperature (HPHT) treatment can help overcome the strength-ductility trade-off in structural materials. We report an initially strong-yet-brittle eutectic high entropy alloy simultaneously doubling its strength to 1150 MPa and its tensile ductility to 36% after the HPHT treatment. Such strength-ductility synergy is attributed to the HPHT-induced formation of a hierarchically patterned microstructure with coherent interfaces, which promotes multiple deformation mechanisms, including dislocations, stacking faults, microbands and deformation twins, at multiple length scales. More importantly, the HPHT-induced microstructure helps relieve stress concentration at the interfaces, thereby arresting interfacial cracking commonly observed in traditional eutectic high entropy alloys. These findings suggest a new direction of research in employing HPHT techniques to help develop next generation structural materials.

Research progress on direct borohydride fuel cells

The rapid development of industry has accelerated the utilization and consumption of fossil energy, resulting in an increasing shortage of energy resources and environmental pollution. Therefore, it is crucial to explore new energy storage devices using renewable and environment-friendly energy as fuel. Direct borohydride fuel cells (DBFCs) are expected to be a feasible and efficient energy storage device by virtue of the read availability of raw materials, non-toxicity of products, and excellent operational stability. Moreover, while utilizing H2O2 as an oxidant, a significant theoretical energy density of 17 kW h kg-1 can be achieved, indicating the broad application prospect of DBFCs in long-range operation and oxygen-free environment. This review summarizes the research progress on DBFCs in term of reaction kinetics, electrode materials, membrane materials, architecture, and electrolytes. In addition, we predict the future research challenges and feasible research directions, considering both performance and cost. We hope this review will help guide future studies on DBFCs.

Patterns Lead the Way to Far-from-Equilibrium Materials

The universe is a complex fabric of repeating patterns that unfold their beauty in system-specific diversity. The periodic table, crystallography, and the genetic code are classic examples that illustrate how even a small number of rules generate a vast range of shapes and structures. Today, we are on the brink of an AI-driven revolution that will reveal an unprecedented number of novel patterns, many of which will escape human intuition and expertise. We suggest that in the second half of the 21st century, the challenge for Physical Chemistry will be to guide and interpret these advances in the broader context of physical sciences and materials-related engineering. If we succeed in this role, Physical Chemistry will be able to extend to new horizons. In this article, we will discuss examples that strike us as particularly promising, specifically the discovery of high-entropy and far-from-equilibrium materials as well as applications to origins-of-life research and the search for life on other planets.

NiCoCrFeY High Entropy Alloy Nanopowders and Their Soft Magnetic Properties

High entropy alloy nanopowders were successfully prepared by liquid-phase reduction methods and their applications were preliminarily discussed. The prepared high entropy alloy nanopowders consisted of FeNi alloy spherical powders and NiFeCoCrY alloy spherical powders with a particle size of about 100 nm. The powders have soft magnetic properties, the saturation magnetization field strength were up to 5000 Qe and the saturation magnetization strength Ms was about 17.3 emu/g. The powders have the excellent property of low high-frequency loss in the frequency range of 0.3-8.5 GHz. When the thickness of the powders coating was 5 mm, the powders showed excellent absorption performance in the Ku band; and when the thickness of the powders coating was 10 mm; the powders showed good wave-absorbing performance in the X band. The powders have good moulding, and the powders have large specific surface area, so that the magnetic powder core composites could be prepared under low pressure and without coating insulators, and the magnetic powder cores showed excellent frequency-constant magnetization and magnetic field-constant magnetization characteristics. In the frequency range of 1~100 KHz; the μm of the magnetic powder core heat-treated at 800 °C reached 359, the μe was about 4.6 and the change rate of μe with frequency was less than 1%, meanwhile; the magnetic powder core still maintains constant μe value under the action of the external magnetic field from 0 to 12,000 A/m. The high entropy alloy nanopowders have a broad application prospect in soft magnetic composites.

High Mechanical Strength Alloy-like Minerals Prepared by Inorganic Ionic Co-cross-linking

Alloys often combine different metals to generate superior mechanical properties. However, it is challenging to prepare high mechanical strength minerals with similar strategies. Using calcium carbonate (CaC) and calcium phosphate (CaP) as examples, this work synthesizes a group of compounds with the chemical formulas Ca(CO3 )x (PO4 )2(1- x )/3 (0 < x < 1, CaCPs) by cross-linking ionic oligomers. Unlike mixtures, these CaCPs exhibit a single temperature for the phase transition from amorphous to crystallized CaC (calcite) and CaP (hydroxyapatite). By heat-induced synchronous crystallization, dual-phase CaC/CaP with continuous crystallized boundaries are resembled to alloy-like minerals (ALMs). The mechanical properties of the ALMs are adjusted by tailoring their chemical compositions to reach a hardness of 5.6 GPa, which exceed those of control calcite and hydroxyapatite samples by 430% and 260%, respectively. This strategy expands the chemical scope of inorganic materials and holds promise for preparing high-performance minerals.

Sulfur-Stabilizing Ultrafine High-Entropy Alloy Nanoparticles on MXene for Highly Efficient Ethanol Electrooxidation

High-entropy alloys (HEAs) are significantly promising candidates for heterogeneous catalysis, yet the controllable synthesis of ultrafine HEA nanoparticles (NPs) remains a formidable challenge due to severe thermal sintering during the high-temperature fabrication process. Herein, we report a sulfur-stabilizing strategy to construct ultrafine HEA NPs with an average diameter of 4.02 nm supported on sulfur-modified Ti3C2Tx (S-Ti3C2Tx) MXene, on which the strong interfacial metal-sulfur interactions between HEA NPs and the S-Ti3C2Tx supports significantly increase the interfacial adhesion strength, thus greatly suppressing nanoparticle sintering by retarding both particle migration and metal atom diffusion. The representative quinary PtPdCuNiCo HEA-S-Ti3C2Tx exhibits excellent catalytic performance toward alkaline ethanol oxidation reaction (EOR) with an ultrahigh mass activity of 7.03 A mgPt+Pd-1, which is 4.34 and 5.17 times higher than those of the commercial Pt/C and Pd/C catalysts, respectively. In situ attenuated total reflection-infrared spectroscopy studies reveal that the high intrinsic catalytic activity for the EOR can be ascribed to the synergy of different catalytically active sites of HEA NPs and the well-designed interfacial metal-sulfur interactions.

Tailoring Mechanical and Magnetic Properties in Dual-Phase FeCoNi(CuAl)0.8 High-Entropy Alloy

For tailoring the mechanical and magnetic properties of dual-phase high-entropy alloys (HEAs), it is crucial to understand the effect of each phase on the overall properties. In this paper, the effects of individual FCC and BCC phases on the mechanical and magnetic properties of the FeCoNi(CuAl)0.8 HEA are investigated by nanoindentation and first-principles calculations. The nano-hardness of the BCC phase is 8.73 GPa, which is nearly double the 4.60 GPa of the FCC phase, which ascribes to spherical nanoprecipitates that are only observed in the BCC phase leading to precipitation hardening. First-principles calculations on the electronic structure show that calculated saturation magnetization (Ms) of the BCC phase is 0.81 T, higher than 0.77 T of the FCC phase. An approximate yield strength and Ms can be estimated by summing the volume-fraction-weighted contributions from each phase, and are in good agreement with experimental values. It indicates that the overall mechanical and magnetic properties of the dual-phase HEAs can be tailored by tuning the volume fraction of the individual phase. Our findings are helpful to design prospective dual-phase HEAs with both good mechanical properties and soft magnetic performance by adjusting the content of each phase.

Quinary RuRhPdPtAu high-entropy alloy as an efficient electrocatalyst for the hydrogen evolution reaction

Quinary RuRhPdPtAu high-entropy alloy nanoparticles (HEA-NPs) were prepared for the first time from a deep eutectic solvent by an electrochemical method. Owing to the benefits of high entropy and abundant surface active sites, the RuRhPdPtAu HEA-NPs exhibit outstanding electrocatalytic performance for the hydrogen evolution reaction.

Atomic faulting induced exceptional cryogenic strain hardening in gradient cell-structured alloy

Coarse-grained materials are widely accepted to display the highest strain hardening and the best tensile ductility. We experimentally report an attractive strain hardening rate throughout the deformation stage at 77 kelvin in a stable single-phase alloy with gradient dislocation cells that even surpasses its coarse-grained counterparts. Contrary to conventional understanding, the exceptional strain hardening arises from a distinctive dynamic structural refinement mechanism facilitated by the emission and motion of massive multiorientational tiny stacking faults (planar defects), which are fundamentally distinct from the traditional linear dislocation-mediated deformation. The dominance of atomic-scale planar deformation faulting in plastic deformation introduces a different approach for strengthening and hardening metallic materials, offering promising properties and potential applications.

Ternary NiMo-Bi liquid alloy catalyst for efficient hydrogen production from methane pyrolysis

Methane pyrolysis (MP) is a potential technology for CO2-free hydrogen production that generates only solid carbon by-products. However, developing a highly efficient catalyst for stable methane pyrolysis at a moderate temperature has been challenging. We present a new and highly efficient catalyst created by modifying a Ni-Bi liquid alloy with the addition of Mo to produce a ternary NiMo-Bi liquid alloy catalyst (LAC). This catalyst exhibited a considerably low activation energy of 81.2 kilojoules per mole, which enabled MP at temperatures between 450 and 800 Celsius and a hydrogen generation efficiency of 4.05 ml per gram of nickel per minute. At 800 Celsius, the catalyst exhibited 100% H2 selectivity and 120 hours of stability.

Gradient nanostructured steel with superior tensile plasticity

Nanostructured metallic materials with abundant high-angle grain boundaries exhibit high strength and good radiation resistance. While the nanoscale grains induce high strength, they also degrade tensile ductility. We show that a gradient nanostructured ferritic steel exhibits simultaneous improvement in yield strength by 36% and uniform elongation by 50% compared to the homogenously structured counterpart. In situ tension studies coupled with electron backscattered diffraction analyses reveal intricate coordinated deformation mechanisms in the gradient structures. The outermost nanolaminate grains sustain a substantial plastic strain via a profound deformation mechanism involving prominent grain reorientation. This synergistic plastic co-deformation process alters the rupture mode in the post-necking regime, thus delaying the onset of fracture. The present discovery highlights the intrinsic plasticity of nanolaminate grains and their significance in simultaneous improvement of strength and tensile ductility of structural metallic materials.

Superior zero thermal expansion dual-phase alloy via boron-migration mediated solid-state reaction

Rapid progress in modern technologies demands zero thermal expansion (ZTE) materials with multi-property profiles to withstand harsh service conditions. Thus far, the majority of documented ZTE materials have shortcomings in different aspects that limit their practical utilization. Here, we report on a superior isotropic ZTE alloy with collective properties regarding wide operating temperature windows, high strength-stiffness, and cyclic thermal stability. A boron-migration-mediated solid-state reaction (BMSR) constructs a salient "plum pudding" structure in a dual-phase Er-Fe-B alloy, where the precursor ErFe₁₀ phase reacts with the migrated boron and transforms into the target Er₂Fe₁₄B (pudding) and α-Fe phases (plum). The formation of such microstructure helps to eliminate apparent crystallographic texture, tailor and form isotropic ZTE, and simultaneously enhance the strength and toughness of the alloy. These findings suggest a promising design paradigm for comprehensive performance ZTE alloys.

Ultra-strong tungsten refractory high-entropy alloy via stepwise controllable coherent nanoprecipitations

High-performance refractory alloys with ultrahigh strength and ductility are in demand for a wide range of critical applications, such as plasma-facing components. However, it remains challenging to increase the strength of these alloys without seriously compromising their tensile ductility. Here, we put forward a strategy to "defeat" this trade-off in tungsten refractory high-entropy alloys by stepwise controllable coherent nanoprecipitations (SCCPs). The coherent interfaces of SCCPs facilitate the dislocation transmission and relieve the stress concentrations that can lead to premature crack initiation. As a consequence, our alloy displays an ultrahigh strength of 2.15 GPa with a tensile ductility of 15% at ambient temperature, with a high yield strength of 1.05 GPa at 800 °C. The SCCPs design concept may afford a means to develop a wide range of ultrahigh-strength metallic materials by providing a pathway for alloy design.

Deformation and failure of the CrCoNi medium-entropy alloy subjected to extreme shock loading

The extraordinary work hardening ability and fracture toughness of the face-centered cubic (fcc) high-entropy alloys render them ideal candidates for many structural applications. Here, the deformation and failure mechanisms of an equiatomic CrCoNi medium-entropyalloy (MEA) were investigated by powerful laser-driven shock experiments. Multiscale characterization demonstrates that profuse planar defects including stacking faults, nanotwins, and hexagonal nanolamella were generated during shock compression, forming a three-dimensional network. During shock release, the MEA fractured by strong tensile deformation and numerous voids was observed in the vicinity of the fracture plane. High defect populations, nanorecrystallization, and amorphization were found adjacent to these areas of localized deformation. Molecular dynamics simulations corroborate the experimental results and suggest that deformation-induced defects formed before void nucleation govern the geometry of void growth and delay their coalescence. Our results indicate that the CrCoNi-based alloys are impact resistant, damage tolerant, and potentially suitable in applications under extreme conditions.

Effects of Cr Content on Microstructure and Mechanical Properties of Co-Free FeCryNiAl0.8 High-Entropy Alloys

High-entropy alloys have gained widespread concern in response to the increased requirements for future high-temperature structural superalloys. By combining phase-diagram calculations with microhardness, compression behavior measurements at room temperature, and elevated temperature conditions, the very important role of the Cr element on the microstructure and properties is deeply revealed, which provides candidates materials for future high-temperature alloy applications. The increment of Cr favors the regulation of the two-phase fraction and distribution. The thermodynamic calculations illustrate that the density and melting point of the HEAs showed an increasing trend with the increase of the Cr content. The typical worm-like microstructure of the Cr_0.6 alloy with a dual BCC structure was detected. Meanwhile, on the one hand, the increment of the Cr elements results in a considerable optimization of the mechanical properties of the alloy in terms of strength and ductility at room temperature. The corresponding compressive strength and plasticity of Cr_0.6 alloy at room temperature are 3524 MPa and 43.3%. On the other hand, the high-temperature mechanical properties of the alloy are greatly enhanced. At 1000 °C, the yield strength of the Cr_0.6 alloy is about 25 MPa higher than that of the Cr_0.4 alloy. The superior mechanical properties are attributed to the pronounced work-hardening response, and the work-hardening behavior of Cr-containing HEAs was systematically analyzed by employing the modified Ludwik model. The higher content of Cr helps the resistance of the local deformation response, improving the nonuniform strain and promoting the balance of strength and ductility of the alloys.

Directed laser deposition of super duplex stainless steel: Microstructure, texture evolution, and mechanical properties

Microstructure and texture evolution of directed-laser deposited super-duplex stainless-steel, in the as-received block, were characterized using light and electron microscopies and electron backscattered diffraction. Mechanical properties in different directions were studied. Local FCC-depleted and FCC-rich zones and extensive precipitation of oxides were detected at the matrix wherein the different types of reformed austenite were surrounded by the elongated coarse ferrite. A vertical gradient of austenite content, caused by overall change in cooling rate, generated a waning hardness distribution along the building direction. The texture of austenite across the different deposition layers was not as intense as that of the ferrite. A dominant ⟨ 001 ⟩ ⫽ND fibre, embedding strong Cube { 001 } ⟨ 100 ⟩ , was calculated for ferrite on the layer away from the bottom while the Goss { 011 } ⟨ 100 ⟩ appeared in the layer near the building substrate due to the considerable epitaxially developed grains. The less intensified multi-component texture of austenite at the layer near the substrate changed to ⟨ 011 ⟩ ⫽ND fibre adorned by Rotated-Goss and Goss components at the upper layers where an incomplete fibre { 001 } ⟨ u v w ⟩ with a major Rotated-Cube was also partially inherited from the parent phase. The inter-phase boundaries obeying Kurdjumov-Sachs orientation relationship were predominantly formed at all layers. A slight increase of Σ3 coincidence site lattice interfaces was observed in austenite across the build direction. The possible mechanical anisotropy was depressed due to complex and multi-component transformation texture of the austenite. The material showed brittleness corresponding to significantly high tensile strength and low impact toughness.

High-entropy alloy nanopatterns by prescribed metallization of DNA origami templates

High-entropy multimetallic nanopatterns with controlled morphology, composition and uniformity hold great potential for developing nanoelectronics, nanophotonics and catalysis. Nevertheless, the lack of general methods for patterning multiple metals poses a limit. Here, we develop a DNA origami-based metallization reaction system to prescribe multimetallic nanopatterns with peroxidase-like activities. We find that strong coordination between metal elements and DNA bases enables the accumulation of metal ions on protruding clustered DNA (pcDNA) that are prescribed on DNA origami. As a result of the condensation of pcDNA, these sites can serve as nucleation site for metal plating. We have synthesized multimetallic nanopatterns composed of up to five metal elements (Co, Pd, Pt, Ag and Ni), and obtained insights on elemental uniformity control at the nanoscale. This method provides an alternative pathway to construct a library of multimetallic nanopatterns.

Long-term antibacterial, antioxidative, and bioadhesive hydrogel wound dressing for infected wound healing applications

Bacterial infection and oxidative stress hinder clinical wound healing. Therefore, wound dressings with antibacterial and antioxidative properties are urgently needed. In this study, a type of quaternized lignin (QL) functionalized poly(hexamethylene biguanide) hydrochloride (PHMB) complex incorporated polyacrylamide (QL-PHMB-PAM) hydrogel was developed as a multifunctional dressing material for the promotion of infected wound repair. Owing to the abundant catechol groups of quaternized lignin, the QL-PHMB-PAM hydrogel exhibited robust repeatable adhesiveness to various substrates with antioxidative properties. Additionally, the antibacterial components of PHMB in the QL-PHMB-PAM composite hydrogel showed high efficiency and long-term antibacterial activity against Staphylococcus aureus (S.aureus), Escherichia coli (E.coli), and methicillin-resistant S. aureus (MRSA; up to 100%). Furthermore, in vivo experiments indicated that this multifunctional hydrogel accelerated the healing of S. aureus-infected wounds by promoting the reconstruction of blood vessels and hair follicles. These results demonstrate that this antioxidative, antibacterial, and bioadhesive hydrogel is a promising alternative wound dressing material for the prevention of bacterial infections and the acceleration of infected wound regeneration.

Hydrogen-substituted graphdiyne-assisted ultrafast sparking synthesis of metastable nanomaterials

Metastable nanomaterials, such as single-atom and high-entropy systems, with exciting physical and chemical properties are increasingly important for next-generation technologies. Here, we developed a hydrogen-substituted graphdiyne-assisted ultrafast sparking synthesis (GAUSS) platform for the preparation of metastable nanomaterials. The GAUSS platform can reach an ultra-high reaction temperature of 3,286 K within 8 ms, a rate exceeding 10⁵ K s^-1. Controlling the composition and chemistry of the hydrogen-substituted graphdiyne aerogel framework, the reaction temperature can be tuned from 1,640 K to 3,286 K. We demonstrate the versatility of the GAUSS platform with the successful synthesis of single atoms, high-entropy alloys and high-entropy oxides. Electrochemical measurements and density functional theory show that single atoms synthesized by GAUSS enhance the lithium-sulfur redox reaction kinetics in all-solid-state lithium-sulfur batteries. Our design of the GAUSS platform offers a powerful way to synthesize a variety of metastable nanomaterials.

Medium/High-Entropy Amalgamated Core/Shell Nanoplate Achieves Efficient Formic Acid Catalysis for Direct Formic Acid Fuel Cell

High-entropy alloys (HEAs) have been attracting extensive research interests in designing advanced nanomaterials, while their precise control is still in the infancy stage. Herein, we have reported a well-defined PtBiPbNiCo hexagonal nanoplates (HEA HPs) as high-performance electrocatalysts. Structure analysis decodes that the HEA HP is constructed with PtBiPb medium-entropy core and PtBiNiCo high-entropy shell. Significantly, the HEA HPs can reach the specific and mass activities of 27.2 mA cm^-2 and 7.1 A mg_Pt ^-1 for formic acid oxidation reaction (FAOR), being the record catalyst ever achieved in Pt-based catalysts, and can realize the membrane electrode assembly (MEA) power density (321.2 mW cm^-2 ) in fuel cell. Further experimental and theoretical analyses collectively evidence that the hexagonal intermetallic core/atomic layer shell structure and multi-element synergy greatly promote the direct dehydrogenation pathway of formic acid molecule and suppress the formation of CO*.

Mechanically derived short-range order and its impact on the multi-principal-element alloys

Chemical short-range order in disordered solid solutions often emerges with specific heat treatments. Unlike thermally activated ordering, mechanically derived short-range order (MSRO) in a multi-principal-element Fe₄₀Mn₄₀Cr₁₀Co₁₀ (at%) alloy originates from tensile deformation at 77 K, and its degree/extent can be tailored by adjusting the loading rates under quasistatic conditions. The mechanical response and multi-length-scale characterisation pointed to the minor contribution of MSRO formation to yield strength, mechanical twinning, and deformation-induced displacive transformation. Scanning and high-resolution transmission electron microscopy and the anlaysis of electron diffraction patterns revealed the microstructural features responsible for MSRO and the dependence of the ordering degree/extent on the applied strain rates. Here, we show that underpinned by molecular dynamics, MSRO in the alloys with low stacking-fault energies forms when loaded at 77 K, and these systems that offer different perspectives on the process of strain-induced ordering transition are driven by crystalline lattice defects (dislocations and stacking faults).

Unlike diffusion-mediated chemical short-range orders (SROs) in multi-principal element alloys, diffusionless SROs and their impact on alloys have been elusive. Here, the authors show the formation of strain-induced SROs by crystalline lattice defects, upon external loading at 77 K.

Ultrahigh-temperature melt printing of multi-principal element alloys

Multi-principal element alloys (MPEA) demonstrate superior synergetic properties compared to single-element predominated traditional alloys. However, the rapid melting and uniform mixing of multi-elements for the fabrication of MPEA structural materials by metallic 3D printing is challenging as it is difficult to achieve both a high temperature and uniform temperature distribution in a sufficient heating source simultaneously. Herein, we report an ultrahigh-temperature melt printing method that can achieve rapid multi-elemental melting and uniform mixing for MPEA fabrication. In a typical fabrication process, multi-elemental metal powders are loaded into a high-temperature column zone that can be heated up to 3000 K via Joule heating, followed by melting on the order of milliseconds and mixing into homogenous alloys, which we attribute to the sufficiently uniform high-temperature heating zone. As proof-of-concept, we successfully fabricated single-phase bulk NiFeCrCo MPEA with uniform grain size. This ultrahigh-temperature rapid melt printing process provides excellent potential toward MPEA 3D printing.

Data-driven electron-diffraction approach reveals local short-range ordering in CrCoNi with ordering effects

The exceptional mechanical strength of medium/high-entropy alloys has been attributed to hardening in random solid solutions. Here, we evidence non-random chemical mixing in a CrCoNi alloy, resulting from short-range ordering. A data-mining approach of electron nanodiffraction enabled the study, which is assisted by neutron scattering, atom probe tomography, and diffraction simulation using first-principles theory models. Two samples, one homogenized and one heat-treated, are observed. In both samples, results reveal two types of short-range-order inside nanoclusters that minimize the Cr–Cr nearest neighbors (L1₂) or segregate Cr on alternating close-packed planes (L1₁). The L1₁ is predominant in the homogenized sample, while the L1₂ formation is promoted by heat-treatment, with the latter being accompanied by a dramatic change in dislocation-slip behavior. These findings uncover short-range order and the resulted chemical heterogeneities behind the mechanical strength in CrCoNi, providing general opportunities for atomistic-structure study in concentrated alloys for the design of strong and ductile materials.

Non-random chemical mixings that are intrinsic to medium- and high-entropy alloys are difficult to detect and quantify. Here the authors perform a diffraction data-mining analysis, revealing nanoclusters of short-range orders in a CrCoNi alloy, and their impacts on chemical homogeneity and dislocations slip.

Native Oxidation and Complex Magnetic Anisotropy-Dominated Soft Magnetic CoCrFeNi-Based High-Entropy Alloy Thin Films

Soft magnetic high-entropy alloy thin films (HEATFs) exhibit remarkable freedom of material-structure design and physical-property tailoring, as well as, high cut-off frequencies and outstanding electrical resistivities, making them potential candidates for high-frequency magnetic devices. In this study, a CoCrFeNi film with excellent soft magnetic properties is developed by forming a novel core-shell structure via native oxidation, with ferromagnetic elements Fe, Co, and Ni as the core and the Cr oxide as the shell layer. The core-shell structure enables a high saturation magnetization, enhances the electrical resistivity, and thus reduces the eddy-current loss. For further optimizing the soft magnetic properties, O is deliberately introduced into the HEATFs, and the O-incorporated HEATFs exhibit an electrical resistivity of 237 µΩ·cm, a saturation magnetization of 535 emu cm^-3 , and a coercivity of 23 A m^-1 . The factors that determine the ferromagnetism and coercivity of the CoCrFeNi-based HEATFs are examined in detail by evaluating the microstructures, magnetic domains, chemical valency, and 3D microscopic compositional distributions of the prepared films. These results are anticipated to provide insights into the magnetic behaviors of soft magnetic HEATFs, as well as aid in the construction of a promising material-design strategy for these unique materials.

Surface-Roughness-Induced Plasticity in a Biodegradable Zn Alloy

Improving plasticity has been an eternal theme of developing metallic materials. It is difficult to increase room-temperature elongation of metallic materials over 100% without sacrificing strength using existing methods. Herein, surface-roughness-induced plasticity (SRIP) is discovered in biodegradable Zn-0.4Mn alloy. Surprisingly, in the good surface range that meets the international standard ISO 6892, reducing surface roughness results in significant increase in plasticity without loss of strength. From unground to 5000# sandpaper ground states, the surface roughness R_a of the alloy decreases from 0.63 to 0.05 µm, while its room temperature elongation increases from 74% to 143%. SRIP is the synergistic result of increased microstructure damage tolerance and decreased surface roughness. It provides a new method for improving plasticity.

Work hardening behavior of hot-rolled metastable Fe50Co25Ni10Al5Ti5Mo5 medium-entropy alloy: in situ neutron diffraction analysis

Metastability engineering is a strategy to enhance the strength and ductility of alloys via deliberately lowering phase stability and prompting deformation-induced martensitic transformation. The advantages of the strategy are widely exploited by ferrous medium-entropy alloys (MEAs) that exhibit phase transformation from metastable face-centered cubic (FCC) to hexagonal close-packed (HCP) or body-centered cubic (BCC) martensite and a significant increase in work hardening. Fe₅₀Co₂₅Ni₁₀Al₅Ti₅Mo₅ (at%) MEA is an example of such materials, which shows ~1.5 GPa of tensile strength assisted by exceptional work hardening from the deformation-induced BCC martensitic transformation. In this work, the martensitic transformation and its effect on the mechanical response of the MEA were studied by in situ neutron diffraction under tensile loading. Strain-induced BCC martensite started forming rapidly from the beginning of plastic deformation, reaching a phase fraction of ~100% when deformed to ~10% of true strain. Lattice strain and phase stress evolution indicate that stress was dynamically partitioned onto the newly formed BCC martensite, which is responsible for the work hardening response and high flow stress of the MEA. This work shows how great a role FCC to BCC martensitic transformation can play in enhancing the mechanical properties of ferrous MEAs.

Atomic investigations on the tension-compression asymmetry of AlxFeNiCrCu (x = 0.5, 1.0, 1.5, 2.0) high-entropy alloy nanowires

The tension and compression of high-entropy alloy (HEA) nanowires (NWs) are remarkably asymmetric, but the micro mechanism is still unclear. In this research, the tension-compression asymmetry of Al_xFeNiCrCu HEA NWs (x = 0.5, 1.0, 1.5, 2.0) was quantitatively characterized via molecular dynamics simulations, focusing on the influences of the NW diameter, the Al content, the crystalline orientation, and the temperature, which are significant for applying HEAs in nanotechnology. The increased NW diameter improves the energy required for stacking faults nucleating, thus strengthening AlFeNiCrCu HEA NWs. A few twins during stretching weaken the strengthening effects, thereby decreasing the tension-compression asymmetry. The increased Al content raises the tension-compression asymmetry by promoting the face-centered cubic to body-centered cubic phase transition during stretching. The tension along the [001] crystalline orientation is stronger than the compression, while the [110] and [111] crystalline orientations are entirely the opposite, and the tension-compression asymmetry along the [111] crystalline orientation is the minimum. The diversities in the tension-compression asymmetry depend on the deformation mechanism. Compressing along the [001] crystalline orientation and stretching along the [110] crystalline orientation induces twinning. Deformation along the [111] crystalline orientation only leaves stacking faults in the NWs. Therefore, the tension and compression along the [111] crystalline orientation exhibit minimal asymmetry. As the temperature rises, the tension-compression asymmetry along the [001] and [111] crystalline orientations increases, while that along the [110] crystalline orientation decreases.

Fatigue dataset of high-entropy alloys

Fatigue failure of metallic structures is of great concern to industrial applications. A material will not be practically useful if it is prone to fatigue failures. To take the advantage of lately emerged high-entropy alloys (HEAs) for designing novel fatigue-resistant alloys, we compiled a fatigue database of HEAs from the literature reported until the beginning of 2022. The database is subdivided into three categories, i.e., low-cycle fatigue (LCF), high-cycle fatigue (HCF), and fatigue crack growth rate (FCGR), which contain 15, 23, and 28 distinct data records, respectively. Each data record in any of three categories is characteristic of a summary, which is comprised of alloy compositions, key fatigue properties, and additional information influential to, or interrelated with, fatigue (e.g., material processing history, phase constitution, grain size, uniaxial tensile properties, and fatigue testing conditions), and an individual dataset, which makes up the original fatigue testing curve. Some representative individual datasets in each category are graphically visualized. The dataset is hosted in an open data repository, Materials Cloud.

Measurement(s)	Low cycle fatigue • High cycle fatigue • Fatigue crack growth rate
Technology Type(s)	mechanical testing system
Factor Type(s)	Alloy system • Temperature • Processing condition • Phases • Grain size • Stress ratio • Frequency

Automated Development of an Accurate Diffusion Database in Fcc AlCoCrFeNi High-Entropy Alloys from a Big Dataset of Composition Profiles

This study aims to incorporate a big dataset of composition profiles of fcc AlCoCrFeNi alloys, in addition to those of the related subsystem, to develop a self-consistent kinetic description for quinary high-entropy alloys. The latest feature of the HitDIC (High-throughput Determination of Interdiffusion Coefficients) code was adopted in a high-throughput and automatic manner for accommodating a dataset of composition profiles with up to 87 diffusion couples. A good convergence for the optimization process was achieved, while satisfactory results regarding the composition profiles and previously evaluated diffusion properties were obtained. Here, we present an investigation into the elemental effect of Al towards interdiffusion and tracer diffusion, and their potential effect on creep and precipitation processes.

Microstructures and Properties of the Low-Density Al15Zr40Ti28Nb12M(Cr, Mo, Si)5 High-Entropy Alloys

Low-density materials show promising prospects for industrial application in engineering, and have remained a research hotspot. The ingots of Al15Zr40Ti28Nb12Cr5, Al15Zr40Ti28Nb12Mo5 and Al15Zr40Ti28Nb12Si5 high-entropy alloys were prepared using an arc melting method. With the addition of the Cr, Mo, and Si, the phase structures of these alloys changed to a dual phase. The Cr and Mo promote the formation of the B2 phase, while the Si promotes the formation of a large amount of the silicides. The compression yield strengths of these alloys are ~1.36 GPa, ~1.27 GPa, and ~1.35 GPa, respectively. The addition of Si and Cr significantly reduces the compression ductility, and the Al15Zr40Ti28Nb12SiMo5 high-entropy alloy exhibits excellent comprehensive mechanical properties. This work investigated the influence of Cr, Mo, and Si on the phase structures and properties of the low-density Al-Zr-Ti-Nb high-entropy alloys, providing theoretical and scientific support for the development of advanced low-density alloys.

Chemical medium-range order in a medium-entropy alloy

High-/medium-entropy alloys (H/MEA) have the inherent local chemical order. Yet, as a structural link between the incipient short-range order and mature long-range counterpart, the chemical medium-range order (CMRO) is conjectural and remains open questions as to if, and what kind of, CMRO would be produced and if CMRO is mechanically stable during plastic deformation. Here, we show compelling evidences for CMRO in an Al_9.5CrCoNi MEA. Specifically, the electron diffraction under both [\documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$112$$\end{document}112] and [\documentclass[12pt]{minimal} \usepackage{amsmath} \usepackage{wasysym} \usepackage{amsfonts} \usepackage{amssymb} \usepackage{amsbsy} \usepackage{mathrsfs} \usepackage{upgreek} \setlength{\oddsidemargin}{-69pt} \begin{document}$$013$$\end{document}013] zone axis show the definite spots for CMRO of lattice periodicity. CMRO entities are seen directly of medium-ranged in sizes by using dark-field imaging, along with the tendency towards like-pair avoidance and unlike-pair preference based on atomic-resolution EDS mapping. These findings substantiate CMRO with a realistic structural picture in view of crystal periodicity and chemical species occupation, shedding light on understanding the microstructural link at an extended length scale beyond the short-range order.

The existence of chemical medium-range order (CMRO) in high- and medium- entropy alloys remains conjectural. Here the authors show evidences of CMRO by electron diffraction spots of lattice periodicity, observable entities, occupancy of preferential species, and stable sizes upon deformation.

Strength through high slip-plane density

[Figure: see text].

Superior Strength and Ductility of 304 Austenitic Stainless Steel with Gradient Dislocations

Materials with designed gradient nanograins exhibit unprecedented mechanical properties, such as superior strength and ductility. In this study, a heterostructured 304 stainless steel with solely gradient dislocation structure (GDS) in micron-sized grains produced by cyclic-torsion processing was demonstrated to exhibit a substantially improved yield strength with slightly reduced uniform elongation, compared with its coarse grained counterparts. Microstructural observations reveal that multiple deformation mechanisms, associated with the formation of dense dislocation patterns, deformation twins and martensitic phase, are activated upon straining and contribute to the delocalized plastic deformation and the superior mechanical performance of the GDS 304 stainless steel.